Schiller RYAN LAWNAIRE IV Programmierhandbuch

OP / PARTS MANUAL

MAN 4169545

Rev. A 07-2013

MODELS:

554918A

LAWNAIRE IV with EST - HONDA

(S/N 1124 and Lower)

LAWNAIRE WITH

EASY STEER TECHNOLOGY

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some

of its constituents are known to the

State of California to cause cancer,

birth defects and other reproductive

harm.

Californie Proposition 65 Avertissement

Les échappements des moteurs diesel et

certains de leurs composés sont recon-

nus par l’Etat de Californie pour être

cancérigènes, provoquer des défauts con-

génitaux et d’autres dangers en matière de

reproduction.

ADVERTENCIA

AVERTISSEMENT

WARNING

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

California Advertencia

de la Proposicion 65

El estado de California hace saber que

los gases de escape de los motores

diesel y algunos de sus componen-

tes producen cáncer, defectos de

nacimiento y otrosdaños en el proceso

de reproducción humana.

L’

mission du moteur de ce mat

riel

contient des produits chimiques que

l’Etat de Californie consid

tre

canc

rig

nes, provoquer des d

fauts

cong

nitaux et d’autres dangers en

mati

re de reproduction.

El estado de California hace saber

que los gases de escape de este pro-

ducto contienen productos quÍmicos

que producen cáncer, defectos de

nacimiento yotros dañosen el proceso

de reproducción humana.

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, wiring

insulation, and related accessories

contain lead and lead compounds,

chemicals known to the State of

California to cause cancer and birth

defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

Lawnaire

with EST

07-2013

IMPORTANT MESSAGE

Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class product,

one of the best designed and built anywhere.

This machine comes with a Technical Manual containing safety, operation, parts, maintenance and service

information. The useful life and good service you receive from this machine depends to a large extent on how

well you read and understand this manual. Treat your machine properly, lubricate and adjust it as instructed,

and it will give you many years of reliable service.

Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety

features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best

protection, study the manual thoroughly. Learn the proper operation of all controls. Observe all safety precau-

tions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure

those who operate this machine are as well informed and careful in its use as you are.

See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service

ensures that you continue to receive the best results possible from Schiller Grounds Care, Inc. products. You

can trust Schiller Grounds Care, Inc. replacement parts because they are manufactured with the same high

precision and quality as the original parts.

Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive man-

ner. For longest life, use this machine only as directed in the manual, keep it in good repair and follow safety

warnings and instructions. You'll always be glad you did.

Schiller Grounds Care, Inc.

One Bob Cat Lane

Johnson Creek, WI 53038-0469

TABLE OF CONTENTS FIGURES ....................................... PAGE

SAFETY.........................................................................................................................................................2-6

SAFETY AND OPERATION DECALS..............................................................................................................7

ASSEMBLY/SET-UP INSTRUCTIONS ........................................................................................................8, 9

CONTROLS.............................................................................................................................................. 10, 11

OPERATION...................................................................................................................................................12

MAINTENANCE/ADJUSTMENTS..................................................................................................................13

TRANSPORTING...........................................................................................................................................14

STORAGE......................................................................................................................................................15

SPECIFICATIONS..........................................................................................................................................16

PARTS SECTION...........................................................................................................................................17

FRAME GROUP.......................................................FIGURE 1...............................................................18, 19

MAIN GROUP-LAWNAIRE IV ..................................FIGURE 2............................................................... 20, 21

HANDLE GROUP.....................................................FIGURE 3...............................................................22, 23

TINE WHEEL GROUP..............................................FIGURE 4...............................................................24, 25

DRUM GROUP.........................................................FIGURE 5...............................................................26, 27

DECAL GROUP........................................................FIGURE6................................................................28, 29

Lawnaire

with EST

MODEL NUMBER: This number appears on

sales literature, technical manuals and price lists.

SERIAL NUMBER: This number appears only

on your mower. It contains the model number

followed consecutively by the serial number.

Use this number when ordering parts or seeking

warranty information.

SAFETY

NOTICE !!!

Unauthorized modications may present extreme

safety hazards to operators and bystanders and

could also result in product damage.

Schiller Grounds Care, Inc. strongly warns against,

rejects and disclaims any modications, add-on

accessories or product alterations that are not

designed, developed,tested and approvedby Schiller

Grounds Care, Inc.'s Engineering Department. Any

Schiller Grounds Care, Inc. product that is altered,

modied or changed in any manner not specically

authorized after original manufacture–including the

addition of “after-market” accessories or component

parts not specically approved by Schiller Grounds

Care, Inc.–will result in the Schiller Grounds Care,

Inc. Warranty being voided.

Any and all liability for personal injury and/or

property damage caused by any unauthorized

modications, add-on accessories or products not

approved by Schiller Grounds Care, Inc. will be

considered the responsibility of the individual(s) or

company designing and/or making such changes.

Schiller Grounds Care, Inc. will vigorously pursue

full indemnification and costs from any party

responsible for such unauthorized post-manufacture

modications and/or accessories should personal

injury and/or property damage result.

This symbol means:

ATTENTION!

BECOME ALERT!

Your safety and the safety of others is involved.

Signal word denitions:

The signal words below are used to identify levels

of hazard seriousness. These words appear in this

manual and on the safety labels attached to Schiller

Grounds Care, Inc. machines. For your safety and

the safety of others, read and follow the information

given with these signal words and/or the symbol

shown above.

DANGER indicates an imminently hazardous

situation which, if not avoided, WILL result in death

or serious injury.

WARNING indicates a potentially hazardous

situation which, if not avoided, COULD result in

death or serious injury.

CAUTION indicates a potentiallyhazardous situation

which,if notavoided,MAY result in minoror moderate

injury. It may also be used to alert against unsafe

practices or property damage.

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which, if

not avoided, MAY result in property damage.

Lawnaire

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PREPARING FOR SAFE OPERATION

Operator preparation and training

Read the Operation & Safety

Manual

- If an operator or mechanic

cannot read, it is the

owner's responsibility

to explain this material

to them. If any portion of

this material is unclear, contact your factory

representative for clarication.

- Become familiar with the safe operation of the

equipment, operator controls and safety signs.

Know how to stop the engine and attachments

quickly in an emergency. Do not operate or allow

another person to operate this machine if there

are any questions about safety.

- All operators and mechanics should be trained.

The owner is responsible for training the users.

- Wear appropriate clothing, including long

trousers and safety goggles or safety glasses

with side shields when operating. Wear

substantial footwear. Do not operate barefoot or

wearing open sandals. Long hair, loose clothing

or jewelry may get tangled in moving parts.

- Wear appropriate hearing protection.

- Never allow children, unskilled or improperly

trained people to operate this equipment. Local

regulations can restrict the age of the operator.

- Keep warning labels and this operator's manual

legible and intact. Replacement labels and

manuals are available from the factory

- Do not operate machine while under the

inuence of drugs or alcohol or any other

condition of impairment.

- The owner/user can prevent and is responsible

for accidents or injuries occurring to themselves,

other people or property.

Site preparation and circumstances

- Evaluate the terrain to determine what

accessories and attachments are needed to

properly and safely perform the job. Only use

accessories and attachments approved by the

manufacturer.

- Clear the area to be aerated of objects such

as rocks, toys, wire or other debris that may be

picked up or thrown by the machine.

- Be sure the area is clear of pets and people,

especially young children. Never assume they

will remain where you last saw them. Stop the

machine if any enter the area.

- Operate only in daylight or in good articial light.

Machine preparation

- Check operator presence interlock system and

brake operation. Adjust or have any problems

repaired before using.

- Do not tamper with or defeat safety devices.

Keep guards, shields and interlock safety devices

in place and in proper working condition. They

are for your protection.

- Keep all fasteners such as nuts, bolts and pins

well secured.

- Visually inspect tines, tine bolts and the drum

assembly for wear or damage. Replace worn or

damaged tines and bolts.

- Verify that machine and attachments, if any, are

in good operating condition.

- Do not engage tines until ready to aerate.

SAFETY

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OPERATING SAFELY

In general

- Use extra care when loading or unloading the

machine into a trailer or truck.

- Slow down and use caution when making turns

and crossing roads and sidewalks. Stop tines if

not aerating.

- Do not run the engine in an enclosed area where

dangerous carbon monoxide fumes can collect.

- Stop operation if someone approaches.

- Keep all guards in place when operating.

- Do not turn sharply. Use extreme caution when

pulling machine towards you.

- Use counter-weight(s) or wheel weights when

suggested in the operator's manual.

- Never leave a running machine unattended.

Always release drive and stop engine before

leaving the operator's position.

Starting

- Start only according to instructions in this manual

or on the machine.

- Before attempting to start the engine, make sure:

- the traction clutch is disengaged.

- When starting the engine, make sure hands and

feet are clear of the blades.

- Do not change engine governor settings or

overspeed the engine. Operating the engine

at excessive speed can increase the hazard of

personal injury.

Interrupting operation

- Before leaving the operator's position:

- Park on level ground.

- Disengage the traction clutch.

- Shut off the engine.

- Raise the tine:

- when not aerating;

- for transport;

- when crossing surfaces other than grass.

- Disengage the traction clutch, stop the engine, :

- before refueling;

- Disengage the traction clutch, stop the engine,

allow the tines to come to a complete stop, and

disconnect the spark plug wire:

- before clearing blockages;

- before checking, cleaning or working on the

machine;

- before having maintenance or repairs

performed;

- after striking a foreign object. Inspect the

machine for damage and have repairs made

before restarting;

- if the machine begins to vibrate abnormally:

shut off machine immediately. Inspect

and have repairs made as needed before

restarting;

- except for repairs or adjustments as specically

noted, such as for carburetor adjustment,

where the engine must be running. Keep

hands and feet clear of moving parts in these

circumstances.

- Reduce the throttle setting during engine shut-

down and, if the engine is provided with a shut-

off valve, turn the fuel off at the conclusion of

operation.

SAFETY

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MANEUVERING SAFELY

In general

- Slow down before turning.

- Be aware when approaching blind corners,

shrubs, trees, tall grass or other objects that may

obscure vision.

Slope Operation

-Slopes are a major factor in loss-of-control and

tip over accidents that sometimes lead to severe

injury or death. All slopes require extra caution.

- Before operating on slopes, evaluate the risks

involved.

- Do not operate on slopes if uneasy or uncertain.

Ultimate responsibility for safe operation on

slopes rests with the operator.

- Do not operate steep slopes.

A slope is too steep if:

- The machine must be crabbed (turned partially

sideways uphill) to drive across the slope.

- The machine turns downhill going across the

slope.

- You are uneasy about being on the slope

- With walk behind machines, operate across

slopes, not up and down.

- Avoid starting or stopping on a slope. If wheels

lose traction, disengage the traction clutch and

proceed slowly straight down the slope.

- Keep all movement on the slopes slow and

gradual. Do not make sudden changes in speed

or direction.

- Do not turn on slopes unless necessary, and then

turn slowly and downhill when possible.

- Do not operate near dropoffs, ditches or

embankments. The machine could suddenly turn

over if a wheel runs over the edge or an edge

caves in.

- Follow the manufacturer's recommendations

for wheel weights or counterweights to improve

stability.

WARNING

MAINTENANCE AND STORAGE SAFETY

In general

- Maintain machine according to manufacturer's

schedule and instructions for maximum safety

and best results.

- Park machine on level ground.

- Never allow untrained personnel to service ma-

chine.

- Guards should only be removed by a qualied

technician for maintenance or service. Replace

when work is complete.

- Adjust or repair only after the engine has been

stopped and the tines have quit rotating.

- Replace parts if worn, damaged or faulty.

For best results, always replace with parts

recommended by the manufacturer.

- Disconnect spark plug wire(s) before making any

repairs.

- Do not dismantle the machine without releasing

or restraining forces which may cause parts to

move suddenly.

- Provide adequate support, e.g. jackstands for

lifted machine or parts if working beneath.

- Do not put hands or feet near or under rotating

parts.

- Clean up spilled oil or fuel thoroughly.

- Replace faulty mufers.

- To reduce re hazards, keep the engine, muf-

er, and fuel storage area free of grass, leaves,

debris buildup or grease.

SAFETY

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Tines

- Tines are sharp and can

cut. Use extra caution when

handling. Wear appropriate

personal protective equip-

ment.

- Only replace tines. Never

straighten or weld them.

- Keep other persons away

from tines.

Fuel

- Petrol (Gasoline) and

diesel fuels are ammable;

petrol (gasoline) vapors are explosive. Use extra

care when handling.

- Store only in containers specically designed for

fuel.

- When refueling or checking fuel level:

- Stop the engine and allow to cool;

- Do not smoke;

- Refuel outdoors only;

- Use a funnel;

- Do not overll;

- If fuel is spilled, do not attempt to start the

engine until the spill is cleaned up and vapors

have cleared.

- Replace caps on fuel containers and tanks

securely.

Sparks from static electricity can start res or cause

explosions. Flowing fuel can generate static electric-

ity. To prevent static electricity sparks:

- Keep fuel containers electrically grounded.

- Do not ll containers in a vehicle or on a truck or

trailer bed with a plastic liner. Fill containers on

the ground away from the vehicle.

- When practical, remove gas powered equip-

ment from the truck or trailer and refuel it on the

ground. If equipment must be refueled on the

truck or trailer, refuel from a portable container

rather than a dispenser nozzle.

- Keep the dispenser nozzle in contact with the rim

of the fuel tank or container opening until fueling

is complete. Do not use a nozzle lock-open

device.

WARNING

Storage

- Stop the engine and allow to cool before storing

- Drain the fuel tank outdoors only.

- Store fuel in an approved container in a cool, dry

place

- Keep the machine and fuel containers in a locked

storage place to prevent tampering and to keep

children from playing with them.

- Do not store the machine or fuel container near

appliances with an open ame such as a water

heater or other appliance with a pilot light.

- Keep petrol (gasoline) storage area free of grass,

leaves and excessive grease to reduce re haz-

ard.

- Clean grass and debris from cutting units, drives,

mufers and engine to help prevent res.

WARNING

SAFETY

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SAFETY AND OPERATION DECALS

Operating Instructions

Thisdecal canbe foundontop ofthehandlebar assembly.

It tells the operator the steps involved; prior to aerating;

loading and transporting and how to aerate.

Warning Hands In Moving Components

This decal is located on the main frame and provides

the operator with three message warnings.

(1) The symbol on the left shows the possible result

of working on machinery with safety shields removed.

Hands and ngers may become entangled in belts. DO

NOT operate the unit without safety shields in place.

(2) The center symbol warns the operator and/or

bystanders to keep hands out of moving components.

(3) The right symbol instructs the operator to read the

service section of the operators manual. Disable spark

plug wire before performing any service or maintenance

on the unit.

Engine Oil Level

This decal is located on the main frame, in front of the

engine. It tells the operator to have the engine level

prior to checking the oil level.

Danger Hands And Feet

This decal is located on the main frame and informs the

operator of areas which are capable of serious injury.

The symbol shows ngers being cut or severed. DO

NOT place hands, feet, ngers or toes under aerator

while operating the unit.

Throttle Control

This decal is located on the handlebar next to the engine

throttle control. It tells the operator which direction to

move the engine throttle for the desired engine speed.

The throttle control decal uses the turtle to represent

slower engine speeds, and the rabbit to represent faster

engine speeds.

Handle Warning-Lawnaire IV Only

This decal is located on the lower end of the handlebars.

It informs the operator that the folding handlebars need

to be securely locked in place prior to aerating.

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ASSEMBLY/SET-UP INSTRUCTIONS

GENERAL NOTE: FRONT, REAR, RIGHT HAND AND LEFT HAND REFERENCES BELOW

ARE WITH RESPECT TO AN OPERATOR AT THE CONTROLS.

UNPACKING

1. Cut the banding securing the aerator to the

pallet.

2. Grab handle A and pull handle over to other side

of unit.

Banding is under tension and may snap back when

cut. Wear eye protection and stay clear when cutting

the band.

FOR LAWNAIRE IV MODELS

1. Lock down handle with knobs B.

2. Pull up on the transport lift handle Cto raise the

aerator to the transport position.

3. Carefully roll the unit off the pallet.

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