SCHUNK SDV-P Gebrauchsanweisung

Assembly and Operating Manual

SDV-P / SDV-P-E / SDV-P-E-P

Pressure maintenance valve

Translation of the original manual

Imprint

2 07.00 | SDV-P / SDV-P-E / SDV-P-E-P | Assembly and Operating Manual | en | 389561

Imprint

This manual is protected by copyright. The author is SCHUNK SE & Co. KG.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 389561

Version: 07.00|24/08/2023|en

Dear Customer,

Thank you for trusting our products and our family-owned company, the leading technology

supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions. Ask

us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

Customer Management

Tel. +49-7133-103-2500

Fax +49-7133-103-2239

cms@de.schunk.com

Please read the operating manual in full and keep it close to the product.

Table of contents

07.00 | SDV-P / SDV-P-E / SDV-P-E-P | Assembly and Operating Manual | en | 389561 3

Table of Contents

1 General ............................................................................................. 4

1.1 About this manual............................................................................... 4

1.1.1 Presentation of Warning Labels ..................................................... 4

1.1.2 Applicable documents ................................................................. 5

1.1.3 Variants ................................................................................... 5

1.2 Warranty ........................................................................................... 5

1.3 Scope of delivery................................................................................. 5

2 Basic safety notes ................................................................................ 6

2.1 Intended use...................................................................................... 6

2.2 Constructional changes......................................................................... 6

2.3 Ambient conditions and operating conditions ........................................... 6

2.4 Personnel qualification ........................................................................ 7

2.5 Notes on safe operation........................................................................ 7

2.6 Notes on particular risks ....................................................................... 8

3 Technical data ..................................................................................... 9

4 Description ......................................................................................... 10

5 Assembly............................................................................................ 11

5.1 Mechanical connection......................................................................... 11

5.2 Air connection .................................................................................... 13

6 Operation........................................................................................... 16

6.1 Manual air vent (SDV-P-E, SDV-P-E-P) ..................................................... 16

7 Troubleshooting................................................................................... 17

8 Maintenance and care ........................................................................... 18

9 Translation of the original declaration of incorporation ................................. 19

10 UKCA declaration of incorporation ............................................................ 20

11 Information on the RoHS Directive, REACH Regulation and Substances of Very High

Concern (SVHC) ..................................................................................... 21

General

4 07.00 | SDV-P / SDV-P-E / SDV-P-E-P | Assembly and Operating Manual | en | 389561

1 General

1.1 About this manual

This manual contains important information for a safe and

appropriate use of the product.

This manual is an integral part of the product and must be kept

accessible for the personnel at all times.

Before starting work, the personnel must have read and

understood this operating manual. Prerequisite for safe working

is the observance of all safety instructions in this manual.

In addition to these instructions, the documents listed

under }1.1.2 [/5] are applicable.

NOTE: The illustrations in this manual are intended to provide a

basic understanding and may deviate from the actual version.

1.1.1 Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Dangers for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

CAUTION

Material damage!

Information about avoiding material damage.

General

07.00 | SDV-P / SDV-P-E / SDV-P-E-P | Assembly and Operating Manual | en | 389561 5

1.1.2 Applicable documents

lGeneral terms of business *

lCatalog data sheet of the purchased product *

The documents labeled with an asterisk (*) can be downloaded

from schunk.com.

1.1.3 Variants

This operating manual applies to the following variations:

lPressure maintenance valve SDV-P

lPressure maintenance valve SDV-P-E (with manual air bleed

screw)

lPressure maintenance valve SDV-P-E-P (for direct mounting

with manual air bleed screw)

1.2 Warranty

If the product is used as intended, the warranty is valid for 24

months from the ex-works delivery date under the following

conditions:

lObserve the applicable documents, }1.1.2 [/5]

lObserve the ambient conditions and operating

conditions, }2.3 [/6]

1.3 Scope of delivery

The scope of delivery includes

lPressure maintenance valve SDV-P / SDV-P-E / SDV-P-E-P in

the version ordered

Basic safety notes

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2 Basic safety notes

2.1 Intended use

The pressure maintenance valve has been designed for

installation in a machine in order to temporarily prevent the

pneumatic consumer from venting through the valve if there is a

loss of air pressure in the supply line. Therefore a temporary

force or position maintenance can be implemented via different

actuators. This is especially useful for grippers where a

mechanical grip force maintence solution is not possible.

lThe product is intended for installation in a machine/

automated system. The applicable guidelines for the machine/

automated system must be observed and complied with.

lThe product is intended for industrial use.

lThe product may only be used and operated within the scope

of the technical data and the specifications in this

manual }3 [/9].

lAppropriate use of the product includes compliance with all

instructions in this manual.

2.2 Constructional changes

Implementation of structural changes

By conversions, changes, and reworking, e.g. additional threads,

holes, or safety devices can impair the functioning or safety of

the product or damage it.

lStructural changes should only be made with the written

approval of SCHUNK.

2.3 Ambient conditions and operating conditions

Required ambient conditions and operating conditions

Incorrect ambient and operating conditions can make the

product unsafe, leading to the risk of serious injuries,

considerable material damage and/or a significant reduction to

the product's life span.

lMake sure that the product is used only in the context of its

defined application parameters, }3 [/9].

lMake sure that the product is a sufficient size for the

application.

lMake sure that the environment is free from splash water and

vapors as well as from abrasion or processing dust. Exceptions

are products that are designed especially for contaminated

environments.

Basic safety notes

07.00 | SDV-P / SDV-P-E / SDV-P-E-P | Assembly and Operating Manual | en | 389561 7

2.4 Personnel qualification

Inadequate qualifications of the personnel

If the personnel working with the product is not sufficiently

qualified, the result may be serious injuries and significant

property damage.

lAll work may only be performed by qualified personnel.

lBefore working with the product, the personnel must have

read and understood the complete assembly and operating

manual.

lObserve the national safety regulations and rules and general

safety instructions.

The following personal qualifications are necessary for the

various activities related to the product:

Trained electrician Due to their technical training, knowledge and experience,

trained electricians are able to work on electrical systems,

recognize and avoid possible dangers and know the relevant

standards and regulations.

Qualified personnel Due to its technical training, knowledge and experience,

qualified personnel is able to perform the delegated tasks,

recognize and avoid possible dangers and knows the relevant

standards and regulations.

Instructed person Instructed persons were instructed by the operator about the

delegated tasks and possible dangers due to improper behaviour.

Service personnel of

the manufacturer

Due to its technical training, knowledge and experience, service

personnel of the manufacturer is able to perform the delegated

tasks and to recognize and avoid possible dangers.

2.5 Notes on safe operation

Incorrect handling of the personnel

Incorrect handling and assembly may impair the product's safety

and cause serious injuries and considerable material damage.

lAvoid any manner of working that may interfere with the

function and operational safety of the product.

lUse the product as intended.

lObserve the safety notes and assembly instructions.

lDo not expose the product to any corrosive media. This does

not apply to products that are designed for special

environments.

lEliminate any malfunction immediately.

lObserve the care and maintenance instructions.

Basic safety notes

8 07.00 | SDV-P / SDV-P-E / SDV-P-E-P | Assembly and Operating Manual | en | 389561

lObserve the current safety, accident prevention and

environmental protection regulations regarding the product's

application field.

2.6 Notes on particular risks

The general rule is:

lThe pressure maintenance valve temporarily prevents the

venting of the pneumatic module if there is a loss of air

pressure in the supply line. For this reason it is always

assumed that residual energy is stored in the system.

lTherefore the product must be ventilated before carrying out

any assembly, conversion, maintenance or adjustment work.

Here, it must be checked which module and which function is

triggered by this -> It is necessary to ensure that no person

can be harmed.

lFor all work, secure the product against accidental operation.

lAny hazards that arise for downstream consumers must be

identified separately and protected against by the operator

lOnly qualified personnel may disassemble the product.

lPerform maintenance, modifications, and additions outside

the danger zone.

Technical data

07.00 | SDV-P / SDV-P-E / SDV-P-E-P | Assembly and Operating Manual | en | 389561 9

3 Technical data

Size

SDV-P

04 04-E 07 07-E 10-E

Ambient temperature [°C]

Min.

Max.

-10

Weight [kg] 0.1 0.1 0.2 0.2 0.4

Flow rate for hose Ø 6 mm [l/

min]

200 200 350 350 400

Flow rate for hose Ø 8 mm [l/

min]

250 250 500 500 1000

Flow rate for hose Ø 10 mm [l/

min]

340 340 600 600 1400

Min. pressure [bar] 2 2 2 2 2

Max. pressure [bar] 10 10 10 10 10

Pressure loss /hrs [bar]* 0.1 0.1 0.1 0.1 0.1

Reference volume [cm³] 30 30 100 100 500

Switching time [s] 0.01 ±0.015 0.010 0.010 0.010

Pressure medium Compressed air, compressed air quality according to ISO

8573-1:2010 [7:4:4]

Noise emission [dB(A)] ≤ 70

Size

SDV-P

64-E-P 80-E-P 100-E-P 125-E-P

Max. flow rate [l/min] 150 150 180 200

Ambient temperature [°C]

Min.

Max.

-10

Weight [kg] 0.12 0.16 0.23 0.33

Min. pressure [bar] 2 2 2 2

Max. pressure [bar] 9 9 9 9

Pressure loss /hrs [bar]* 0.1 0.1 0.1 0.1

Switching time [s] 0.01 0.02 0.02 0.03

Pressure medium Compressed air, compressed air quality according to ISO

8573-1:2010 [7:4:4]

Noise emission [dB(A)] ≤ 70

at a defined reference volume and constant temperature [20° C]

More technical data is included in the catalog data sheet.

Whichever is the latest version.

Description

10 07.00 | SDV-P / SDV-P-E / SDV-P-E-P | Assembly and Operating Manual | en | 389561

4 Description

The SDV-P consists of two check valves connected in parallel,

which open when pressure is applied and reciprocal vent the

return direction.

At a pressure failure of the supply line, the check valves close

and prevent a pressure drop.

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