SCHUNK VERO-S NSR mikro 60 Gebrauchsanweisung

Translation of Original Operating Manual

VERO-S Robot Coupling for Pallet Handling

NSR mikro 60 / PKL mikro 60

Assembly and Operating Manual

Superior Clamping and Gripping

Imprint

2 01.00|1430718_NSR mikro 60 / PKL mikro 60 |en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage - even excerpts - of the manual is especially prohibited and

requires our written approval.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 1430718

Version: 02.00 |10/06/2020|en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading

technology supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

Ask us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Table of Contents

01.00|1430718_NSR mikro 60 / PKL mikro 60 |en

Table of Contents

General .................................................................................................................... 5

1.1

Presentation of Warning Labels ............................................................................... 5

1.2

Applicable documents.............................................................................................. 6

Basic safety notes..................................................................................................... 7

2.1

Intended use............................................................................................................. 7

2.2

Not intended use...................................................................................................... 8

2.3

Notes on particular risks........................................................................................... 8

2.4

Notes on safe operation......................................................................................... 11

2.4.1

Holding force and screw strength............................................................... 12

2.4.2

Constructional changes............................................................................... 12

2.5

Personnel qualification........................................................................................... 12

2.6

Organizational measures........................................................................................ 13

2.7

Using personal protective equipment.................................................................... 13

Warranty................................................................................................................. 14

Scope of Delivery..................................................................................................... 14

4.1

Accessories ............................................................................................................. 14

Technical Data......................................................................................................... 15

5.1

Calculation of Permissible Transport Load............................................................. 16

Assembly................................................................................................................. 18

6.1

Screw tightening torques ....................................................................................... 19

6.2

General assembly notes ......................................................................................... 19

6.3

Mounting and Connection...................................................................................... 20

6.3.1

Unlocking connection.................................................................................. 24

6.3.2

Turbo connection........................................................................................ 24

6.3.3

Air purge connection with cleaning function ............................................. 25

6.3.4

Pneumatic Circuit Diagram ......................................................................... 26

6.4

Coupling Interface .................................................................................................. 27

6.4.1

PKL micro 60 pallet coupling....................................................................... 29

6.5

Tolerances and Installation Conditions for SPA micro 10 Clamping Pins in

Customer-specific Pallet Coupling.......................................................................... 32

6.6

Application Example for Automated Pallet Loading .............................................. 34

6.6.1

Connection and Disconnection of Transport Loads.................................... 35

Maintenance and Care ............................................................................................ 38

7.1

Regular Inspection of Robot and Pallet Coupling .................................................. 39

Troubleshooting ...................................................................................................... 40

Table of Contents

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Seal kit and part lists ............................................................................................... 41

9.1

Sealing Kit List......................................................................................................... 41

9.2

Parts Lists................................................................................................................ 42

Assembly drawing ................................................................................................... 44

Sensors.................................................................................................................... 45

Declaration of incorporation ................................................................................... 52

Appendix on Declaration of Incorporation ............................................................... 53

General

01.00|1430718_NSR mikro 60 / PKL mikro 60 |en

General

This operating manual is an integral component of the product and

contains important information on safe and proper assembly,

commissioning, operation, care, maintenance and disposal. This

manual must be stored in the immediate vicinity of the product

where it is accessible to all users at all times.

Before using the product, read and comply with this manual,

especially the chapter “Basic safety notes”.(2, Page 7)

If the product is passed on to a third party, these instructions must

also be passed on.

Illustrations in this manual are provided for basic understanding of

the product and may differ from the actual product design.

We accept no liability for damage resulting from the failure to

observe and comply with this operating manual.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

1.1

General

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CAUTION

Material damage!

Information about avoiding material damage.

Applicable documents

• General terms of business *

• Catalog data sheet of the purchased product *

The documents marked with an asterisk (*) can be downloaded on

our homepage schunk.com

1.2

Basic safety notes

01.00|1430718_NSR mikro 60 / PKL mikro 60 |en

Basic safety notes

Improper handling, assembly and maintenance of this product may

result in risk to persons and equipment if this operating manual is

not observed.

Report any failures and damage immediately and repair without

delay to keep the extent of the damage to a minimum and prevent

compromising the safety of the product.

Only original SCHUNK spare parts may be used.

Intended use

The VERO-S robot coupling is intended for pallet handling with a

robot or similar appropriate technical devices. It is intended for

automatic loading of tool machines or other appropriate technical

devices.

The product may only be used on the basis of its technical data.

The specified maximum technical data must not be exceeded

during use.

The product is designed for industrial use.

To use this unit as intended, it is also essential to observe the

technical data and installation and operation notes in this manual

and to comply with the maintenance intervals.

2.1

Basic safety notes

8 01.00|1430718_NSR mikro 60 / PKL mikro 60 |en

Not intended use

The VERO-S robot coupling for pallet handling is not being used as

intended if, for example:

• It is used as load handling or lifting equipment.

• It is used for turning applications without consulting SCHUNK.

• It is used in working environments that are not permissible.

• People work on machines or technical equipment that do not

comply with the EC Machinery Directive 2006/42/EC,

disregarding the applicable safety regulations.

• The technical data specified by the manufacturer for using the

robot coupling and the pallet coupling is exceeded.

Notes on particular risks

• Disconnect the power supply lines and ensure that there is no

residual energy in the system before performing assembly,

modification, maintenance, or adjustment work.

• Do not move parts by hand when the energy supply is

connected.

• Perform maintenance, modifications, or installations outside of

the danger zone.

• For all work, secure the system against accidental operation.

• Do not reach into the open mechanism or the movement area

of the system.

• Only specialist personnel may perform assembly, modification

and disassembly work.

2.2

2.3

Basic safety notes

01.00|1430718_NSR mikro 60 / PKL mikro 60 |en

WARNING

Risk of injury due to falling device, pallet or workpiece if the

clamping pin is loosened erroneously or as a result of

negligence.

• During operation, erroneous or negligent loosening of the

clamping pin must be prevented using suitable

countermeasures (disconnecting the power supply after

locking, use of check valves or safety switches).

• Check the screw fitting of the clamping pin on the pallet

coupling at regular intervals to ensure that it is secure.

• In pallet handling setup mode, only one operator may

generally work on the robot system.

• Do not step under raised loads in the robot or automation

system (clamping pallet connected).

WARNING

Risk of injury to operating personnel due to movement of robot

arm.

Risk of injury due to uncontrolled movements during robot

coupling setup and during operation.

• During robot coupling setup, accidental actuation of the robot

arm must be prevented by suitable countermeasures.

• The machines and equipment must fulfill the minimum

requirements of the EC Machinery Directive 2006/42/EC;

specifically, they must have effective technical measures to

protect against potential mechanical hazards.

WARNING

The system clamps using spring force. Risk of injury due to parts

automatically moving to their end positions following actuation

of an "emergency stop" or after switching off the power supply.

• Wait for the system to shut down completely.

• Do not reach into the clamping module.

• Use pressure maintenance valves.

Basic safety notes

10 01.00|1430718_NSR mikro 60 / PKL mikro 60 |en

CAUTION

Risk of injury due to compressed air hoses coming loose when

connected improperly.

• Use check valves or safety switches.

• The danger zone must be surrounded by a protective

enclosure during operation.

CAUTION

Risk of slipping or falling if the operational environment is not

clean (e.g. contaminated with cooling lubricants or oil).

• Ensure that the working environment is clean before starting

assembly and installation work.

• Wear suitable safety boots.

• Follow the safety and accident prevention regulations when

operating the robot coupling, especially when working with

machine tools and other technical equipment.

CAUTION

Risk of burns due to workpieces with high temperatures.

• Wear protective gloves when removing the workpieces.

• Automatic loading is preferred.

CAUTION

Danger from noise generation

Physical and mental stress by noise generation during the

working process.

• Wear hearing protection.

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