SCHUNK TRIBOS SVP-Mini auto Gebrauchsanweisung

Translation of original operating manual

TRIBOS Polygonal Clamping System

Clamping device SVP-Mini auto/SVP-RM auto

Assembly and operating manual

Superior Clamping and Gripping

Imprint

2 03.00|Clamping device SVP-Mini auto/SVP-RM auto|en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re-

served. Any reproduction, processing, distribution (making available to third parties), transla-

tion or other usage - even excerpts - of the manual is especially prohibited and requires our

written approval.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 0289045

Version: 03.00 |21/11/2017|en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading technology

supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions. Ask

us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

SCHUNK GmbH & Co. KG

Spann- und Greiftechnik

Bahnhofstr. 106 – 134

D-74348 Lauffen/Neckar

Tel. +49-7133-103-0

Fax +49-7133-103-2399

[email protected]k.com

schunk.com

Table of contents

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RM auto|en

Table of contents

General .............................................................................................................................. 5

1.1

About this manual ............................................................................................................. 5

1.1.1

Presentation of Warning Labels ........................................................................... 5

1.1.2

Applicable documents........................................................................................... 6

1.1.3

Sizes ........................................................................................................................ 6

1.2

Warranty ............................................................................................................................ 6

1.3

Scope of delivery................................................................................................................ 6

1.4

Accessories ......................................................................................................................... 7

Basic safety notes ............................................................................................................. 8

2.1

Intended use ...................................................................................................................... 8

2.2

Not intended use ............................................................................................................... 8

2.3

Constructional changes ..................................................................................................... 8

2.4

Spare parts ......................................................................................................................... 9

2.5

Environmental and operating conditions ........................................................................ 9

2.6

Personnel qualification.................................................................................................... 10

2.7

Personal protective equipment...................................................................................... 11

2.8

Notes on safe operation.................................................................................................. 11

2.9

Transport .......................................................................................................................... 12

2.10

Malfunctions .................................................................................................................... 12

2.11

Disposal ............................................................................................................................ 12

2.12

Notes on particular risks ................................................................................................. 13

2.13

Safety installations........................................................................................................... 15

Technical data.................................................................................................................. 16

3.1

Clamping device............................................................................................................... 16

3.2

Polygonal jaw chuck ........................................................................................................ 17

3.3

Accessories ....................................................................................................................... 18

3.4

Name plates ..................................................................................................................... 18

Design and description .................................................................................................... 20

4.1

Design ............................................................................................................................... 20

4.2

Description ....................................................................................................................... 20

Assembly ......................................................................................................................... 22

5.1

Connections ..................................................................................................................... 22

5.2

Assembling the clamping unit......................................................................................... 22

5.3

Connecting the pump...................................................................................................... 24

Operation ........................................................................................................................ 26

6.1

Displays and control elements........................................................................................ 26

Table of contents

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6.2

Operating the pump ........................................................................................................ 27

6.2.1

Switching pump on and off................................................................................. 27

6.2.2

Overview user interface...................................................................................... 28

6.2.3

"Main page" tab .................................................................................................. 29

6.2.4

Tab "Info 1" .......................................................................................................... 31

6.2.5

"Info 2" tab........................................................................................................... 32

6.2.6

"Progress of work cycle" tab............................................................................... 33

6.3

Clamping and loosening the tool.................................................................................... 34

6.4

Solving problems with clamping and loosening the tool.............................................. 36

6.5

Analysis software............................................................................................................. 38

6.5.1

Installing the analysis software .......................................................................... 38

6.5.2

Operating the analysis software ........................................................................ 39

6.6

Operating the pump on battery power ......................................................................... 45

6.6.1

Charging the battery ........................................................................................... 46

6.6.2

Replacing the battery.......................................................................................... 48

6.7

Actions after the usage ................................................................................................... 48

Troubleshooting .............................................................................................................. 49

Maintenance.................................................................................................................... 51

Declaration of conformity................................................................................................ 52

General

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RM auto|en

General

About this manual

This manual contains important information for a safe and appropri-

ate use of the product.

This manual is an integral part of the product and must be kept ac-

cessible for the personnel at all times.

Before starting work, the personnel must have read and understood

this operating manual. Prerequisite for safe working is the ob-

servance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding and

may differ from the actual product design.

In addition to these instructions, the documents listed under

(1.1.2, Page 6) are applicable.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are used

for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

NOTICE

Material damage!

Information about avoiding material damage.

1.1

1.1.1

General

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Applicable documents

• General terms of business*

• Catalog data sheet of the purchased product *

• Assembly and operating manuals of the accessories *

The documents marked with an asterisk (*) can be downloaded on

our homepage schunk.com

Sizes

This operating manual applies to the following sizes:

• SVP- Mini auto

• SVP- RM auto

Warranty

If the product is used as intended, the warranty is valid for 12 months

from the ex-works delivery date under the following conditions:

• Intented use in 1-shift operation

• Observe the specified maintenance and lubrication intervals

• Observe the ambient conditions and operating conditions

Parts touching the workpiece and wear parts are not included in the

warranty.

Scope of delivery

The scope of delivery includes

• TRIBOS clamping device SVP-RM auto or SVP- Mini in the variant

ordered

• Pump incl. remote control

• Power supply (230 V or 110 V)

1.1.2

1.1.3

1.2

1.3

General

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RM auto|en

Accessories

The following accessories can be ordered for the clamping device:

• Cylindrical brush (see catalog Tool holder systems "Accessories")

• Bag for clamping device (Id.-no.: 9958225)

• Bracket (Id.-no.: 9954724)

• Battery (Id.-no.: 9958224)

• Battery charger 230 V (Id.-no.: 9958226)

• Battery charger 110 V (Id.-no.: 9958223)

• Power adapter 230 V power supply unit

– Australia (Id.-no.: 9958139)

– Italy (Id.-no.: 9958140)

– England (Id.-no.: 9958141)

– USA / Canada (Id.-no.: 9958142)

– Switzerland (Id.-no.: 9958143)

– South Africa (Id.-no.: 9961009)

– France (Id.-no.: 9900076)

• An analysis software for showing and adjusting different parame-

ters can be downloaded on the SCHUNK website.

For information regarding which accessory articles can be used with

the corresponding product variants, see catalog data sheet.

1.4

Basic safety notes

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Basic safety notes

Intended use

The clamping device may only be used for loading and replacing rota-

tionally symmetric tools in TRIBOS-Mini or TRIBOS-RM polygonal jaw

chucks.

• The product may only be used within the scope of its technical da-

ta, (3, Page 16).

• The product is intended for industrial and industry-oriented use.

• Appropriate use of the product includes compliance with all in-

structions in this manual.

Not intended use

• Any utilization that exceeds or differs from the appropriate use is

regarded as misuse.

Not intended use is

• using the clamping device outside or in an ATEX area,

• using the pump on lifting gear or lifting cylinders,

• connecting different hydraulic devices – other than the intended

clamping devices – to the pump.

Constructional changes

Implementation of structural changes

By conversions, changes, and reworking, e.g. additional threads,

holes, or safety devices can impair the functioning or safety of the

product or damage it.

• Structural changes should only be made with the written approval

of SCHUNK.

2.1

2.2

2.3

Basic safety notes

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RM auto|en

Spare parts

Use of unauthorized spare parts

Using unauthorized spare parts can endanger personnel and damage

the product or cause it to malfunction.

• Use only original spare parts or spares authorized by SCHUNK.

Environmental and operating conditions

Required ambient conditions and operating conditions

Incorrect ambient and operating conditions can make the product

unsafe, leading to the risk of serious injuries, considerable material

damage and/or a significant reduction to the product's life span.

• Make sure that the product is used only in the context of its de-

fined application parameters, (3, Page 16).

• Ensure that the product is protected against sprayed water, va-

pors, contamination, and EMC influences during operation. Ex-

ceptions are products that are designed especially for contami-

nated environments.

Operate the product under the following environmental conditions:

• Temperature range: +15°C to +40°C

• Relative humidity: 20 % to 80 %

Store the product under the following conditions:

• Store the product under the following conditions:

• Store it dry and dust-free.

• Do not expose it to aggressive media.

• Storage temperature: +15°C to +40°C.

• Relative humidity: max. 60 %.

2.4

Environment

Storage

Basic safety notes

10 03.00|Clamping device SVP-Mini auto/SVP-RM auto|en

Personnel qualification

Inadequate qualifications of the personnel

If the personnel working with the product is not sufficiently qualified,

the result may be serious injuries and significant property damage.

• All work may only be performed by qualified personnel.

• Before working with the product, the personnel must have read

and understood the complete assembly and operating manual.

• Observe the national safety regulations and rules and general

safety instructions.

The following personal qualifications are necessary for the various ac-

tivities related to the product:

Due to their technical training, knowledge and experience, trained

electricians are able to work on electrical systems, recognize and

avoid possible dangers and know the relevant standards and regula-

tions.

Due to its technical training, knowledge and experience, qualified

personnel is able to perform the delegated tasks, recognize and avoid

possible dangers and knows the relevant standards and regulations.

Instructed persons were instructed by the operator about the dele-

gated tasks and possible dangers due to improper behaviour.

Due to its technical training, knowledge and experience, service per-

sonnel of the manufacturer is able to perform the delegated tasks

and to recognize and avoid possible dangers.

2.6

Trained electrician

Qualified personnel

Instructed person

Service personnel of

the manufacturer

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