SCS 980 Betriebsanleitung

Employee Owned

SCS - 926 JR Industrial Drive, Sanford, NC 27332 • (919) 718-0000 • Website: StaticControl.com

Ionized Air Gun 980 and 980E

Installation, Operation and Maintenance

Description

The SCS 980/980E Ionized Air Gun provides efficient

static charge neutralization by effectively removing

particle contamination even on some of the most

static-sensitive products. The 980 Ionized Air Gun

operates from 120VAC power, and the 980E Ionized

Air Gun from 230VAC power. All references to model

980 throughout this user’s guide pertain to both of the

models, unless otherwise noted.

Proprietary technology provides constantly balanced

ionization for consistent control of surface charges. The

980 Ionized Air Gun virtually never needs adjustment

and requires very little maintenance.

Compact and lightweight, the console for the 980

Ionized Air Gun can be mounted almost anywhere

on the workstation for easy access. It connects to a

supply of clean, dry air or nitrogen, and an internal

disposable filter collects particles from the air supply.

The electrical feed from the console to the 980 Ionized

Air Gun is incorporated into the light, flexible air hose.

The 980 Ionized Air Gun itself is very lightweight and

ergonomically designed for long-term user comfort and

efficient operation. The console, 980 Ionized Air Gun,

and air hose are all designed to be static-dissipative and

ESD-safe.

Performance

The 980 Ionized Air Gun helps reduce a static charge of

± 1000V to ± 100V in less than 1 second at a distance

of 6 inches (15 cm) and 30 psi (2 bars) inlet pressure

October 2015

USER GUIDE TB-9009

Figure 1. SCS 980 and 980E

when tested in accordance with the ESD Association

ionization standard ANSI/ESD-S3.1. Balance variance

is within ± 70 volts of zero at a distance of 6 inches (15

cm).

Power Requirements

The 980 Ionized Air Gun console requires 24VAC

power, which is provided by the transformer supplied

with the unit. A 120VAC transformer is supplied with the

980 Ionized Air Gun, and 230VAC unit is supplied with

the 980E Ionized Air Gun.

The SCS Ionized Air Gun is available in the following

models:

Item Voltage

980

120V

980E

230V

Air Supply Requirements

For maximized operation, the SCS 980 Ionized Air Gun

should be supplied with clean, dry air, or nitrogen.

Please note that the failure to use clean, dry air or

nitrogen may result in damage to the 980 Ionized Air

Gun that will not be covered by warranty.

Installation

Choose a location convenient to the work area and

to the air supply. The console takes up very little

space and is adaptable to a variety of permanent or

nonpermanent installations. To minimize bends in the

980 Ionized Air Gun hose, orient the console so that

the open end that accepts the filtered air hose to the

hand unit points toward the work area, and the male

connector points toward the air supply.

Figure 2. Installing 980/980E Ionized Air Gun

Employee Owned

SCS - 926 JR Industrial Drive, Sanford, NC 27332 • (919) 718-0000 • Website: StaticControl.com

Mounting the Console

Prior to mounting, plug the end of the 10 foot (3 m)

RJ-11 cable from the power supply into the jack on

the back of the console. Lay the cable inside the

groove inside the console. Mount the console using the

instructions below.

Permanent Mounting

Attach the supplied mounting plate to the threaded

holes on the back of the console, using the supplied

screws. See Figure 2. Attach the plate to a flat surface,

such as a wall or back of a workbench, using suitable

screws and fasteners. When mounting to a hollow wall,

be sure to use adequate screws and wall anchors to

ensure stability of installation.

Non-permanent Mounting

Use SCS Dual Lock Fastener Strips or pads to attach

the console to a flat surface.

Mounting onto an Air Supply

When an air supply is close to the work area and

fitted with a U.S.- standard industrial interchange

quick coupling, you can attach the console to the air

supply fitting directly using the female quick coupler

provided with the console. If a U.S.-standard industrial

interchange quick change is not available on the air

supply, be sure to use a suitable interconnect between

the air supply and the console, including a prefilter.

CAUTION: Protect the hose from sharp objects,

abrasion, and high temperatures. Do not pull or pinch

the hose while assembling the components.

Assembling the Components

Insert the larger end of the filter cartridge into the fitting

at the end of the flexible air hose. Push the filter gently

until it is firmly seated and the metal Filter Release Tab

pops out, locking the filter into place.

Connect the hose and filter to the console. First, push

the Filter Release Button in all the way. Then, push the

fitting containing the filter all the way into the opening

in the console until it latches with a click. The fitting fits

only in the correct orientation. The small plastic fitting

on the end of the filter must align with the metal guide

coupling in the console. You may have to wiggle the

filter slightly while inserting it.

Figure 3. Replacing/Installing lter cartridge

Figure 4. Connecting the hose and lter to console

Connect the male (air inlet) fitting on the console to the

air supply. The console is designed for a U.S.-standard,

industrial interchange quick coupling. You can attach the

console directly to the air supply using the female quick

coupler provided with the console, or attach it using a

hose (not supplied) or some other interconnect. In both

cases, use a prefilter.

Operation

Make sure the Power Switch on the top of the console

is in the OFF position. Insert the power cord to the

transformer into a properly grounded 120VAC (for 980

Ionized Air Gun) or 230VAC (for 980E Ionized Air Gun)

receptacle. Use only the correct transformer, as use of

an incorrect wall transformer may result in damage to

the unit. Doing so will void the warranty.

Secure the power cord so that it cannot accidentally pull

the console and 980 Ionized Air Gun off the workbench.

For safety and the most efficient ionization, set the

pressure regulator on your air or nitrogen supply

between 20-65 psi (1.4 - 4.5 bars). Discharge times vary

depending on air pressure.

NOTE: Pressures of 30-40 psi (2.0-2.8 bars) are

commonly used for decontaminating surfaces. Please

refer to the pertinent regulations concerning maximum

air pressure on hand-held air blow devices in order to

determine a safe operating pressure.

Employee Owned

SCS - 926 JR Industrial Drive, Sanford, NC 27332 • (919) 718-0000 • Website: StaticControl.com

The unit is rated at 65 psi (4.5 bars) inlet pressure,

at temperatures up to 75º F (24º C), and the rating

decreases at higher temperatures. When using high

pressures, consider the ambient room temperature as

well as heat from surrounding equipment.

Verify that the 980 Ionized Air Gun trigger is not

depressed. Turn the power switch on the console to ON.

The green LED on the console should illuminate.

Hold the SCS 980 Ionized Air Gun approximately 6

inches (15 cm) from the surface you want to discharge

and blow off. Aim the 980 Ionized Air Gun and press the

trigger to blow ionized air. The green LED on the back

of the 980 Ionized Air Gun lights up while you press

the trigger, indicating that the 980 Ionized Air Gun is

ionizing. Typically, static electricity on a surface will be

discharged within one second. Release the trigger when

the surface is assumed to be clean.

If the 980 Ionized Air Gun is not in use, it is

recommended that the Power Switch on the console be

turned off. This will avoid unintentional operation of the

980 Ionized Air Gun. The included S-hook may be used

to hang the 980 Ionized Air Gun out of the way but still

within reach.

WARNING: The SCS 980/980E Ionized Air Gun is NOT

for use in hazardous environments where the possiblity

of explosion exists.

Maintenance

The 980/980E Ionized Air Gun requires very little

maintenance. Occasional cleaning of the case and

emitter points, and periodic replacement of the air

filter are all that is required. Always be sure to protect

all components from liquids and corrosive chemicals.

Carefully follow these maintenance instructions.

CAUTION: Always disconnect power and air supplies

before cleaning or replacing components.

Cleaning the Components

Using a cloth moistened with isopropyl alcohol, wipe the

exterior surfaces of the console and 980 Ionized Air Gun

to remove any dirt or dust that may have collected.

Using a swab moistened with isopropyl alcohol, gently

clean the emitter points on the 980 Ionized Air Gun.

Extremely dirty emitter points will increase the time

needed to discharge static.

Replacing the Air Filter

SCS recommends changing the filter every three

months or when it begins to look dirty. Replacement

filters are available from SCS (Refer to the table on

Page 4).

Hold down the filter release button on the side of the

console.

Remove the hose and filter from the console by pulling

the textured rubber plug where the hose emerges from

the console. Rocking the plug back and forth can help

loosen the filter. Do not pull the hose itself. Remove

the filter from the hose fitting by depressing the metal

release tab on the fitting and pulling the filter.

To install the new filter, follow the directions described

previously under “Assembling the Components” on page

Replacing the Emitter Points

The emitter points, built into the plastic tip of the

980 Ionized Air Gun, usually last the life of the unit.

However, the tip should be replaced if it is broken, or

if the points are bent, broken, otherwise damaged, or

if you are unable to remove dirt by cleaning the points

with isopropyl alcohol. A replacement tip containing a

pair of emitter points is available from SCS.

Insert the tip of a screwdriver into the slot on the SCS

980 Ionized Air Gun barrel.

Figure 4. Replacing emitter points

Using the screwdriver as a lever, loosen the old clip,

grasp it between your thumb and forefinger, and detach

it from the 980 Ionized Air Gun. The emitter points are

very sharp; touch only the plastic lip, and handle it

carefully. To avoid damaging the points, do not touch

them with hard objects such as a screwdriver.

To insert the new emitter points, hold the 980 Ionized

Air Gun with the barrel pointing up.

Grasp the new clip between your thumb and forefinger,

and align it so the curved edges match the curve of the

inside of the 980 Ionized Air Gun barrel.

Align the blunt prongs of the emitters with the holes in

the SCS 980 Ionized Air Gun barrel and set the clip into

place.

Press the clip all the way in using the tip of a

screwdriver. It should fit snugly between the raised rim

of the barrel and the raised rim of the air nozzle. If the

clip overlaps the air nozzle, it is installed backward.

Employee Owned

SCS - 926 JR Industrial Drive, Sanford, NC 27332 • (919) 718-0000 • Website: StaticControl.com

The below table lists the replacement parts and optional

parts available for the SCS 980/980E Ionized Air Gun.

Part Item Status

120VAC Wall Transformer 960X/980X Replacement

230VAC Wall Transformer 980E-X Replacement

Air Filter 3-Pack 980-F Replacement

Foot Switch 980-S Optional

Emitter Points 980-T Replacement

Testing for Proper Operation

To make sure that your SCS 980 Ionized Air Gun is

working properly, check the balance and discharge

levels. The performance of the unit should be measured

periodically using a charged plate monitor, such as

the SCS 711 Charge Analyzer or the SCS 718 Static

Sensor.

Calibration should be performed in accordance with the

ESD Association ionization standard ANSI/ESD-S3.1.

At a line pressure of 30 psi (2 bars), discharge of ± 1000

volts to ± 100 volts should require less than 1 second at

a distance of 6 inches (15 cm) and balance should be

within ± 70 volts of zero.

Specifications

General

Audible Noise 73dBA @ 1 meter, 30 psi (2 bars)

pressure to air gun

Ozone <0.005 ppm (24 hour accumulation)

Certications cULus for Ionized Air Gun 980

CE for Ionized Air Gun 980E

Hand Unit

Construction Static-dissipative polycarbonate

Ion Emission Steady-state DC

Emitter Points Tungsten alloy

Ion Indicator Green LED

Air Hose 7' (2.1m) length, 3/8" (0.96 cm)

outside diameter of static dissipative

polyurethane

Gun Hanger #302 stainless steel

Dimensions 8.0" L x 3.0" W x 1.0" D

(20.3 cm L x 7.6 cm W x 2.5 cm D )

Weight 12.0 oz. (341 g) with 7' (2.1 m) air

hose

Console

Construction Static-dissipative polycarbonate

Input Power 24VAC, <10 Watts, powered from

transformer

Power Indicator Green LED

Air/Gas Input 20-65 PSI (1.4 - 4.5 bars), clean dry

air or nitrogen. For safety purposes,

this unit has been tested at 1.5 times

these air pressures.

Air/Gas

Connection

1/4" (0.64 cm) male US-industrial

interchange quick disconnect and 1/4"

(0.64 cm) NPT female coupler

Air Filter 99.9% efcient, 0.1 micron or larger

Mounting Metal mounting plate attaches to back

of the unit

Dimensions 8.5" L x 3.0" W x 1.6" D

(21.6 cm L x 7.6 cm W x 4.1 cm D)

Weight 11.5 oz (326 g)

Transformer

Input 980: 120VAC (960/980X) 60 Hz 410A

980E: 230VAC (980E-X) 50 Hz 250mA

Output Power 24VAC, 1670 mA

Cabling 10' (3 m) cable with RJ-11 connectors

(from power supply transformer)

Dimensions 8" H x 8" W x 2.3” D (203.2 mm H x

203.2 mm W x 58.42 mm D)

Weight 4 lbs.

Certications cULus, RoHS, RoHS (China) (120VAC

model)

CE, RoHS, RoHS (China) (230VAC

model)

Packaging

1 - Air Gun

1 - Console

1 - Air Hose

1 - Power Supply

1 - User’s Guide

Employee Owned

SCS - 926 JR Industrial Drive, Sanford, NC 27332 • (919) 718-0000 • Website: StaticControl.com

Regulatory Information

This symbol, per “Marking for the Control

of Pollution Caused by Electronic

Information Products, SJ/T11364-2006,”

means that the product or part does

not contain any substances in excess

of the maximum concentration values

as per “Electronic Industry Standard

of the People’s Republic of China, SJ/T11363-2006,

Requirements for Concentration Limits for Certain

Hazardous Substances in Electronic Information

Products.” This information represents SCS’s knowledge

and belief, which may be based in whole or in part upon

information provided by third party suppliers to SCS.

In the event any product is proven not to conform

with the material content-related information in this

product literature, then SCS’s entire liability and

Buyer’s exclusive remedy will be in accordance with

the Warranty stated below. e-Waste Disposal-Recycle

according to applicable local, state and federal laws for

electrical/electronic waste.

RoHS 2011/65/EU Compliant means that the product or

part does not contain any of the substances in excess

of the maximum concentration values (“MCVs”) in EU

RoHS Directive 2011/65/EU. The MCVs are by weight

in homogeneous materials. This information represents

SCS’s knowledge and belief, which may be based in

whole or in part on information provided by third party

suppliers to SCS.

WEEE Statement

The following information is only for EU-member States:

The mark shown to the right is in compliance with Waste

Electrical and Electronic Equipment Directive 2002/96/

EC (WEEE). The mark indicates the requirement NOT

to dispose the equipment as unsorted municipal waste,

but use the return and collection systems according to

local law.

cULus Statement

Meets cULus requirements .

CE Statement

ElectroMagnectic Compatibility Statement: Meets

2004-108-EC Directive.

Low Voltage: Meets 2006-95-EC Directive.

Limited Warranty, Warranty Exclusions, Limit of

Liability and RMA Request Instructions

See the SCS Warranty -

http://staticcontrol.descoindustries.com/warranty.aspx

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