Sea-doo 2004 3D RFI Bedienungsanleitung

C M Y CM MY CY CMY K

www.SeaDooManuals.net

This Operator’s Guide utilizes the following symbols to emphasize particular in-

formation:

The Safety Alert Symbol indicates a potential personal injury hazard.

WARNING Indicates a potentially hazardous situation which, if not avoided, could

result in serious injury or death.

CAUTION: Denotes an instruction which, if not followed, could severely

damage vehicle components.

NOTE: Indicates supplementary information needed to fully complete an instruc-

tion.

WARNING

For your safety, understand and follow all the safety precautions and instruc-

tions contained in this Operator’s Guide, the Safety Videocassette and the

on-product labels. Failure to do so can result in SEVERE INJURY OR DEATH.

Keep this Operator’s Guide in a waterproof bag with the vehicle at all times.

This Operator’s Guide and the Safety Videocassette should remain with the ve-

hicle at the time of sale.

2004 PWC Electro Magnetic Compatibility

Directive Compliance with EC Directive 89/336EEC

Knight’sSpray-Nine

†is a trademark of Korkay

System Ltd GTX†is a trademark of Castrol Ltd. Used under

license

The following is a non-exhausting list of trademarks that are the property of Bombardier

Recreational Products Inc. or its affiliates:

BOMBARDIER-ROTAX Injection Oil GTITM Sea-Doo LKTM

BOMBARDIER-ROTAX Formula XP-STM Synthetic Injection Oil O.P.A.S.TM XP®

BOMBARDIER Formula XP-S DI Synthetic Injection Oil RotaxTM 4–TECTM

Sea-Doo Synthetic Grease RFITM 3DTM

DESSTM Sea-Doo®O.T.A.S.TM

Printed in Canada. (smo2004-004 en SH)

®™Trademarks of Bombardier Recreational Products Inc. or its affiliates.

* Bombardier and the sprocket design are trademarks of Bombardier Inc., used under license.

www.SeaDooManuals.net

FOREWORD

The Operator's Guide has been pre-

pared to acquaint the owner/operator

with this personal watercraft and its

various controls, maintenance and

safe riding instructions. It is indis-

pensable for the proper use of the

product and should be kept in a wa-

terproof bag with the watercraft at all

times.

Make sure you read and understand

the content of the Operator's Guide.

For any questions pertaining to the

warranty and its application, consult

the WARRANTY section in this guide,

and/or an authorized Sea-Doo dealer.

In USA, products are distributed by

Bombardier Motor Corporation of

America. In Canada, products are dis-

tributed by Bombardier Recreational

Products Inc. (collectively “BRP”).

The information and components/sys-

tem descriptions contained in this

guide are correct at the time of writ-

ing. BRP however, maintains a policy

of continuous improvement of its

products without imposing upon itself

any obligation to install them on prod-

ucts previously manufactured.

Because of its ongoing commitment

to product quality and innovation, BRP

reserves the right at any time to dis-

continue or change specifications, de-

signs, features, models or equipment

without incurring obligation.

The illustrations in this document

show the typical construction of the

different assemblies and may not rep-

resent the full detail or exact shape of

the parts. However, they represent

parts that have the same or similar

function.

It is understood that this guide may

be translated into another language.

In the event of any discrepancy, the

English version shall prevail.

Specifications are given in the SI met-

ric system with the SAE U.S. equiva-

lent in parenthesis. Where precise ac-

curacy is not required, some conver-

sions are rounded off for easier use.

A Shop Manual can be obtained for

complete service, maintenance and

more repair information.

The use of LEFT (port) and RIGHT

(starboard) indications in the text, al-

ways refers to driving position (when

sitting on watercraft).

Furthermore, in the marine industry,

FRONTisreferredtoBOWandREAR

as STERN.

F22L060

1 2

1. Left (port)

2. Right (starboard)

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TABLE OF CONTENTS

SAFETY INFORMATION

INTRODUCTION ...................................................................... 8

SAFETY CHECK LIST................................................................. 9

General............................................................................. 9

GETTING UNDERWAY.............................................................. 10

To Wear........................................................................... 10

Helmets........................................................................... 12

To Bring........................................................................... 12

To Do.............................................................................. 13

OPERATION .......................................................................... 14

Collision Avoidance.............................................................. 14

Safe Riding ....................................................................... 14

Maneuverability of the Watercraft ............................................. 15

OPERATING RULES................................................................. 16

Remember these Rules of the Road .......................................... 16

WEB SITES ........................................................................... 17

LOCATION OF THE IMPORTANT LABELS....................................... 19

VEHICLE INFORMATION

REGISTRATION NUMBER LOCATION ........................................... 26

IDENTIFICATION NUMBERS....................................................... 27

Hull................................................................................ 27

Engine............................................................................. 27

CONTROLS/INSTRUMENTS/EQUIPMENTS.................................... 28

CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS ................... 30

1) Safety Lanyard (engine cut-off cord) ........................................ 30

2) Handlebar...................................................................... 31

3) Handlebar Adjuster ........................................................... 31

4) Throttle Lever ................................................................. 32

5) Engine Start/Stop Button..................................................... 32

6) Indicator Light Cluster........................................................ 33

7) Steering Pole.................................................................. 33

8) Fuel Tank Cap ................................................................. 34

9) Engine Cover Latch........................................................... 34

10) Oil Injection Reservoir Cap ................................................. 36

11) Air Intake Opening .......................................................... 37

12) Bow and Stern Eyelets ..................................................... 37

13) Boarding Pads ............................................................... 37

14) Rear Platform ................................................................ 37

15) Cooling System Bleed Outlet .............................................. 37

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16) Flushing Connector.......................................................... 37

17) Bilge Drain Plugs ............................................................ 38

18) Jet Pump Nozzle............................................................. 38

19) VTS Adjuster................................................................. 38

20) Jet Pump Water Intake ..................................................... 39

21) Fuses ......................................................................... 39

22) Battery........................................................................ 39

23) Rear Access Cover.......................................................... 39

24) Automatic Bilge Pump...................................................... 39

25) “Moto”Seat Release Button .............................................. 40

26) “Moto”Seat Post Receiver................................................ 43

27) “Moto”Seat Post Release Lever.......................................... 43

28) Kart Seat Lever (if so equipped)............................................ 43

29) Steering Pole Retainer (if so equipped) ................................... 45

LIQUIDS............................................................................... 46

Fueling Procedure ............................................................... 46

Recommended Fuel ............................................................. 46

Recommended Oil............................................................... 46

Oil Injection System ............................................................. 47

BREAK-IN PERIOD................................................................... 48

10-Hour Inspection .............................................................. 48

PRE-OPERATION CHECKS ......................................................... 49

Hull................................................................................ 50

Jet Pump Water Intake.......................................................... 50

Bilge............................................................................... 50

Water Flow in Cooling System (only when temperature is below or close to

freezing point).................................................................... 50

Battery ............................................................................ 51

Fuel Tank and Oil Reservoir..................................................... 51

Engine Compartment............................................................ 51

Steering System ................................................................. 51

Steering Pole..................................................................... 51

Throttle System.................................................................. 51

VTS (Variable Trim System) ..................................................... 51

Safety Lanyard and Engine Start/Stop Button ................................ 51

Optional Configurations ......................................................... 52

OPERATING INSTRUCTIONS...................................................... 53

Principle of Operation ........................................................... 53

Boarding the Watercraft......................................................... 56

Starting............................................................................ 58

Riding ............................................................................. 59

Rough Water or Poor Visibility Operation ..................................... 61

Crossing Waves.................................................................. 61

Stopping/Docking................................................................ 61

Beaching.......................................................................... 61

Shutting Off the Engine......................................................... 62

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POST-OPERATION CARE........................................................... 63

General Care ..................................................................... 63

Additional Care for Foul Water or Salt Water ................................. 63

Cooling System Flushing and Engine Internal Lubrication................... 63

Anticorrosion Treatment......................................................... 65

SPECIAL PROCEDURES ............................................................ 66

Monitoring System .............................................................. 66

Engine Overheating.............................................................. 66

Jet Pump Water Intake and Impeller Cleaning................................ 66

Submerged Watercraft.......................................................... 67

Water-Flooded Engine........................................................... 67

Fuel-Flooded Engine............................................................. 67

Towing the Watercraft on the Water........................................... 68

Low-Charge Battery Condition ................................................. 69

MAINTENANCE INFORMATION

Engine Emissions Information.................................................. 72

General............................................................................ 73

MAINTENANCE CHART ............................................................ 74

Periodic Inspection .............................................................. 74

MAINTENANCE...................................................................... 77

Lubrication........................................................................ 77

Throttle Cable Inspection ....................................................... 78

Fuel Injection System ........................................................... 78

Fuel and Oil Filters............................................................... 78

Steering Alignment.............................................................. 78

Steering Pole..................................................................... 78

Handlebar and Adjuster Operation............................................. 79

“Moto”Seat ..................................................................... 79

Kart Seat (if so equipped) ....................................................... 79

O.T.A.S.TM System............................................................... 80

VTS Adjustment.................................................................. 80

Vacuum Bailer Pick-Ups......................................................... 80

Fuses.............................................................................. 81

General Inspection and Cleaning............................................... 82

TRAILERING, STORAGE AND PRESEASON PREPARATION .. ... .. .. ... . .. .. 84

Trailering .......................................................................... 84

Storage............................................................................ 85

Preseason Preparation .......................................................... 90

Preseason Preparation Chart ................................................... 91

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TROUBLESHOOTING............................................................... 93

SPECIFICATIONS .. .. .. . .. ... .. ... . .... . ... .. .. . .. .. ... ... .. ... . .... .... .. ... .. ... .. . 97

INTERNATIONAL SYSTEM METRIC INFORMATION . .. .. ... ... .. ... ..... ... 100

ABBREVIATIONS USED IN THIS MANUAL .. .. .. ... . .. .. . .. ..... ..... .... .. .. 101

WARRANTY

BRP NORTH AMERICA LIMITED WARRANTY: 2004 SEA-DOO®3DTM RFITM

PERSONAL WATERCRAFT ...................................................... 105

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR

MODEL-YEAR 2004 SEA-DOO®PERSONAL WATERCRAFT WITH RFITM

ENGINES............................................................................ 109

BRP INTERNATIONAL LIMITED WARRANTY: 2004 SEA-DOO®3DTM RFITM

PERSONAL WATERCRAFT....................................................... 113

PRIVACY INFORMATION......................................................... 116

CHANGE OF ADDRESS/OWNERSHIP ......................................... 117

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SAFETY

INFORMATION

____________ SAFETY INFORMATION ____________ 7

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INTRODUCTION

Congratulations, you are now the

proud owner of a Sea-Doo personal

watercraft. You have selected one of

the most popular craft on water. Your

Sea-Doo®personal watercraft (PWC)

can provide you and your family or

friends the opportunity to fully enjoy

the natural beauty and excitement of

the world’s waterways. Welcome to

fun on water!

With this new enjoyment and free-

dom however comes the responsibil-

ity of safety for yourself, the people

you lend your craft to, and other wa-

ter users. Please follow all safety in-

structions and operate your craft with

care. Be sure every operator of your

watercraft fully understands the con-

trols and operation of it and the im-

portance of courteous, responsible rid-

ing. Each operator has a responsibil-

ity to ensure the safety of other water

users.

Some of the information contained in

this safety section may be new to you

while other information may be com-

mon sense or obvious. Irrespective,

we want you to have a safe, pleasur-

able riding experience, so please take

a few minutes of your time to com-

pletely read this short safety section.

Although the mere reading of such in-

formation does not eliminate the haz-

ard, the understanding and application

of the information will promotethe

correct use of the watercraft.

Failure to follow the instructions of this

safety section may result in severe in-

jury or death.

This safety section is for initial refer-

ence and its content is therefore lim-

ited. section It should be read in con-

junction with the rest of this Opera-

tor’s Guide, the safety videocassette

and the on-product warning/caution la-

bels. It is also strongly recommended

that operators obtain further informa-

tion concerning “Boating Rules”from

a local Coast Guard Auxiliary, Power-

boat Squadron or other local boating

authorities.

Many states or provinces have re-

quirements regarding boating safety

and competence certificates. BRP

strongly recommends that any water-

craft operator completes a safety and

competence boating course. Check

with your local Coast Guard or Power

Sail Squadron in your area for course

availability.

Some boating safety information

can be obtained from the Boating

Safety/Regulation Web sites listed at

the end of this safety section.

Regulations concerning boating are

modified from time to time. It is ad-

visable to periodically check the local

regulations wherever you plan to op-

erate your watercraft.

We encourage you to have an Annual

Safety Inspection of your personal wa-

tercraft. Please contact your dealer

for further details.

Finally, we urge you to visit your dealer

regularly for regular and safety main-

tenance and for any accessories you

may require.

Have fun and... Bon Voyage.

8____________ SAFETY INFORMATION ___________

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SAFETY CHECK LIST

To fully appreciate the pleasures, en-

joyment and excitement of boating

there are some basic rules that should

be observed and followed by any

boater. Failure to follow this safety

information and safe boating rules

could result in injury, including the

possibility of death to you, the people

you lend your watercraft to, or other

water users.

General

BRP recommends a minimum opera-

tor age of 16 years old.

A boating safety course is recom-

mended and may be required in your

province or state.

The performance of this watercraft

may significantly exceed that of other

craft you may have operated. Make

sure to become completely familiar

with the controls and operation of

the watercraft before embarking on

your first trip. If you have not had

the opportunity to do so, practice driv-

ing solo in a suitable traffic free area

and feel the response of each con-

trol. Be fully familiar with all controls

before accelerating above idle speed.

Do not assume that all PWCs handle

identically. Each model differs, often

substantially.

The operator of the watercraft con-

trols, and is responsible for thewa-

tercraft’s safe operation. He/she also

has the responsibility to require that

people, to whom he/she lends the

watercraft to, read and understand

this safety section Operator’s Guide,

the safety videocassette and the on-

product warning/caution labels.

Ensure that all operators know how to

swim and how to reboard the water-

craft from the water.

Boarding in deep water can be strenu-

ous. Practice in chest-deep water be-

fore operating or embarking your wa-

tercraft in deep water.

A PWC will not self-right if capsized.

The operator must know the proper

righting procedure as explained in the

Operator’s Guide. Make sure engine

is off before rolling over the water-

craft.

Your local Power Squadron or

state/provincial authorities will be

pleased to conduct a complementary

safety examination of your watercraft

and help you define your needs.

Never ride after consuming drugs or

alcohol or if you feel tired or ill.

When fueling, follow the safe boating

fueling instructions explicitly, as pro-

vided in your Operator’s Guide and

those given to you at the marina. Al-

ways verify fuel level before use and

during the ride. Apply the principle

of 1/3 fuel to destination, 1/3 back

and 1/3 reserve fuel supply. Do not

carry spare fuel or flammable liquids in

any of the storage or engine compart-

ments.

Always stop the engine before fueling

and never allow anyone to remain on

the watercraft while fueling. Always

remember that fuel is flammable and

explosive under certain conditions.

Do not smoke or allow open flames or

sparks in the vicinity.

Respect no wake zones, the rights

of other water users and the environ-

ment. As the “skipper”and owner of

a watercraft you are responsible for

damage to other crafts caused by the

wake of your watercraft. Allow no one

to throw refuse overboard.

Don’t forget that all persons must as-

sist other boaters in an emergency.

____________ SAFETY INFORMATION ___________ 9

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