Sea-doo Challenger*180 Handbuch

Lmo2005 challenger 180 ang.FH8 Thu Sep 09 11:43:03 2004 Page 1

C M Y CM MY CY CMY K

SAFETY WARNING

Disregarding any of the safety precautions and instructions contained in

this Operator’s Guide, the Safety Videocassette and the on-product

warning labels could cause injury, including the possibility of death. The

operator has the responsibility to inform passenger(s) of safety

precautions.

This Operator’s Guide and Safety Videocassette should remain with the

boat at the time of resale.

The following trademarks are the property of Bombardier Recreational

Products Inc. or its affiliates.

SEA-DOO®

ROTAX™

BOMBARDIER* LUBE

SPORTSTER™

4-TEC™

Printed in Canada (lmo2005-007a.fm SB)

®TM Trademarks of Bombardier Recreational Products Inc. (BRP) or its affiliates.

*Trademark of Bombardier Inc. used under license.

lmo2005-007a_1.book Page 0 Wednesday, September 1, 2004 3:27 PM

Doin’it on your new Sea-Doo sport boat

Congratulations, you are now the proud owner of a Sea-Doo sport boat. Whether

you are an experienced boater or are new to the sport of boating, we ask you to

take the time to view the Safety Videocassette provided with the boat, to read

this Operator’s Guide, on-product warning/caution labels and familiarize yourself

with the contents. This guide contains pertinent information which, if followed,

will provide you with the necessary knowledge to help you fully enjoy the plea-

sures of this boat.

We strongly recommend that any boat operator complete a safety boating course.

Check with your local Coast Guard or Power and Sail Squadron in your area for

course availability. More serious boaters may want to obtain “Chapman Piloting”

by Elbert S. Maloney, available at most book stores.

When introducing your family or friends to the sport, be sure they fully understand

the controls and operation of the boat and the importance of courteous, respon-

sible riding.

Each boat operator has a responsibility to ensure the safety of his/her passen-

ger(s) and of other water users. Please follow all safety instructions and operate

your boat with care.

We encourage you to have an Annual Safety Inspection of your boat. Please con-

tact your authorized Sea-Doo sport boat dealer for further details.

Finally, we invite you to visit your authorized Sea-Doo sport boat dealer for regular

safety maintenance as well as any boating accessories you may require.

Have fun and...Bon Voyage.

Please keep this guide on board. This guide should remain with the boat at

time of resale.

lmo2005-007a_1.book Page 1 Wednesday, September 1, 2004 3:27 PM

TABLE OF CONTENTS

FOREWORD ................................................................................ 7

Hazard Statements .................................................................................. 7

Advisory Statements ............................................................................... 8

SAFETY INFORMATION

SAFETY ...................................................................................... 10

Safe Boating Checklist............................................................................. 10

Safety Equipment.................................................................................... 12

Carbon Monoxide and Boating ................................................................ 17

Lanyard Stop Switch/DESS ....................................................................... 20

Safe Boating Practices............................................................................. 20

Passenger Safety..................................................................................... 21

Rules of the Road.................................................................................... 22

Voluntary Inspections .............................................................................. 24

Safe Boating Courses .............................................................................. 24

Water Sports ........................................................................................... 24

VEHICLE INFORMATION

REGISTRATION NUMBER LOCATION ......................................... 30

LOCATION OF THE IMPORTANT LABELS ................................... 31

IDENTIFICATION NUMBERS ....................................................... 34

Hull .......................................................................................................... 34

4-TEC Engine ........................................................................................... 34

CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION .... 35

Overview ................................................................................................. 36

CONTROLS, COMPONENTS AND INSTRUMENTS FUNCTIONS.. 38

1) Safety Lanyard/DESS™ Post (engine cut-out switch)....................... 38

2) Steering Wheel ................................................................................. 39

3) Throttle/Shifter Levers ...................................................................... 40

4) Start/Stop Button .............................................................................. 41

5) Inlet Clearance System (ICS) Switch ........................................................ 41

6) Horn Switch................................................................................................ 42

7) Bilge Pump Switch..................................................................................... 43

8) Bilge Air Blower Switch............................................................................. 43

9) Navigation Light Switch............................................................................. 43

10) Deck Light Switch ............................................................................. 44

11) Warning Gauge ................................................................................. 44

12) Tachometer....................................................................................... 45

13) Fuel Gauge ........................................................................................ 45

14) Speedometer .................................................................................... 45

15) Glovebox ........................................................................................... 46

16) AM/FM CD Stereo ............................................................................ 46

lmo2005-007a_1.book Page 2 Wednesday, September 1, 2004 3:27 PM

17) 12-Volt Jack....................................................................................... 46

18) Fuses ................................................................................................ 46

19) Seats ................................................................................................. 46

20) Bow Seats......................................................................................... 47

21) Bow Seat Storage Compartments .................................................... 47

22) Bow Filler Cushion (if so equipped) .................................................. 47

23) Deck.................................................................................................. 48

24) Deck Storage Compartment ............................................................. 48

25) Rear Seat Storage Compartments .................................................... 48

26) Passenger Storage Area ................................................................... 49

27) Starboard Rear Storage Compartment.............................................. 49

28) Fuel Tank Cap/Vent ........................................................................... 49

29) Oil Fill Cap (on engine) ...................................................................... 50

30) Ventilation Ducts............................................................................... 50

31) Deck Drain ........................................................................................ 50

32) Grab Handles .................................................................................... 51

33) Rear Grab Handles ............................................................................ 51

34) Water Sport Towing Attachment ...................................................... 51

35) Bow/Stern Eyelets ............................................................................ 54

36) Mooring Cleats.................................................................................. 54

37) Cup Holders ...................................................................................... 54

38) Swim Platform .................................................................................. 54

39) Engine Cover..................................................................................... 54

40) Main Battery Cut-Off Switch............................................................. 54

41) Bow Light.......................................................................................... 55

42) Stern Light Socket ............................................................................ 55

43) Port Bilge Access.............................................................................. 55

44) Ladder ............................................................................................... 55

45) Bilge Drain Plugs............................................................................... 56

46) Jet Pump Nozzle............................................................................... 56

47) Reverse Gate .................................................................................... 56

48) Flushing Connector ........................................................................... 57

49) Scupper Valve ................................................................................... 57

50) Removable Cooler............................................................................. 57

FUEL AND LUBRICATION ........................................................... 58

Fueling Procedure ................................................................................... 58

Recommended Fuel ................................................................................ 58

Engine Oil ................................................................................................ 59

Engine Coolant ........................................................................................ 61

BREAK-IN PERIOD ...................................................................... 62

10-Hour Inspection .................................................................................. 62

PRE-OPERATION CHECKS .......................................................... 64

Hull .......................................................................................................... 65

Jet Pump Water Intake ........................................................................... 65

lmo2005-007a_1.book Page 3 Wednesday, September 1, 2004 3:27 PM

Bilge......................................................................................................... 65

Battery ..................................................................................................... 65

Fuel Tank and Oil Level ........................................................................... 65

Engine Compartment .............................................................................. 65

Fire Extinguisher...................................................................................... 65

Steering System ...................................................................................... 65

Throttle System ....................................................................................... 65

Shifter System......................................................................................... 66

Safety Lanyard and Engine Start/Stop Button ......................................... 66

Storage Compartment Covers................................................................. 66

OPERATING INSTRUCTIONS ...................................................... 67

Launching/Loading................................................................................... 67

Trailering.................................................................................................. 67

Principle of Operation .............................................................................. 67

Boarding from a Dock.............................................................................. 68

Boarding from the Water......................................................................... 69

Starting ................................................................................................... 70

Rough Water or Poor Visibility Operation ................................................ 70

Crossing Waves....................................................................................... 71

Stopping/Docking .................................................................................... 71

Beaching.................................................................................................. 71

POST-OPERATION CARE ............................................................ 72

General Care............................................................................................ 72

Additional Care for Foul Water or Salt Water .......................................... 72

Exhaust Cooling System Flushing ........................................................... 72

SPECIAL PROCEDURE................................................................ 74

Engine Overheating ................................................................................. 74

Jet Pump Water Intake and Impeller Cleaning ........................................ 74

Capsized Boat.......................................................................................... 75

Submerged Boat/Water-Flooded Engine ................................................. 75

Fuel-Flooded Engine ................................................................................ 75

Towing the Boat in Water........................................................................ 76

Low-Charge Battery Condition ................................................................ 76

MAINTENANCE INFORMATION

MAINTENANCE .......................................................................... 78

Emission Component Maintenance ........................................................ 78

Engine Emissions Information................................................................. 78

Lubrication ............................................................................................... 79

Periodic Inspection .................................................................................. 80

Throttle Cable .......................................................................................... 80

Fuel and Oil Filters................................................................................... 80

Steering/Jet Pump Nozzle Adjustment.................................................... 80

Reverse Gate........................................................................................... 81

lmo2005-007a_1.book Page 4 Wednesday, September 1, 2004 3:27 PM

Deck Drain............................................................................................... 81

Fuses....................................................................................................... 81

Bilge Air Blower....................................................................................... 83

Navigation Light Bulb Replacement ........................................................ 83

Sacrificial Anode System ......................................................................... 84

General Inspection and Cleaning............................................................. 85

STORAGE AND PRESEASON PREPARATION ............................. 86

Storage .................................................................................................... 86

Fuel System ............................................................................................ 86

Engine Oil and Filter Replacement .......................................................... 86

Exhaust Cooling System Flushing and Engine Internal Lubrication ............... 86

Preseason Preparation ............................................................................ 88

Preseason Preparation Chart................................................................... 89

TROUBLESHOOTING................................................................... 90

PERIODIC INSPECTION CHART .................................................. 93

SPECIFICATIONS ........................................................................ 95

SI METRIC INFORMATION .......................................................... 98

WARRANTY INFORMATION

BRP LIMITED WARRANTY FOR

MODEL YEAR 2005 SEA-DOO®SPORT BOATS

SOLD IN THE UNITED STATES AND CANADA........................... 100

CALIFORNIA EMISSION CONTROL WARRANTY

STATEMENT FOR MODEL YEAR 2005 SEA-DOO®

SPORT BOATS EQUIPPED WITH A ROTAXTM ENGINE(S) ............ 104

Your Emission Control Warranty Rights and Obligations ........................ 105

Manufacturer’s Limited Warranty Coverage ........................................... 105

Owner’s Warranty Responsibilities ......................................................... 107

BRP INTERNATIONAL LIMITED WARRANTY

FOR MODEL YEAR 2005 SEA-DOO®SPORT BOATS ................... 108

WEB SITES.................................................................................. 112

LIST OF DISTRIBUTORS.............................................................. 114

DECLARATION CE OF CONFORMITY.......................................... 115

Homologation and Certification ............................................................... 116

Operator’s Guide Confirmation of Receipt .............................................. 117

PRIVACY INFORMATION ............................................................ 118

CHANGE OF ADDRESS............................................................... 119

page5.fm Page 5 Wednesday, September 8, 2004 3:47 PM

FOREWORD

This Operator’s Guide has been pre-

pared to acquaint the owner/operator

or passenger of this boat with the var-

ious controls, maintenance and safe

riding instructions. It is indispensable

for the proper use of the product, and

should be kept in a waterproof bag in

the boat at all times. Make sure you

read and understand the content of

this document.

For any questions pertaining to the

warranty and its application, please

consult an authorized Sea-Doo sport

boat dealer.

Hazard Statements

As you read this Operator’s Guide,

please note the hazard warnings

which alert you to safety precautions

related to unsafe conditions or operat-

ing procedures.

This guide uses the following symbols

to emphasize particular information.



The safety alert symbol is recognized

around the world. In this manual, it

means read this information carefully!

Be sure you understand the conse-

quences of the hazards and how to

avoid them. Failure to follow the rec-

ommendations in a hazard communi-

cation statement may result in proper-

ty damage, personal injury, or death.

People often refer to a hazard state-

ment as a warning in a general sense.

This manual uses three kinds of

“warnings”depending on the likely ef-

fect of a hazard (minor injury, severe

injury, death).

CAUTION: This signal word indicates

a potentially hazardous situation

which, if not avoided, may result in

minor or moderate personal injury or

property damage. It may also be used

to alert against unsafe practices.

NOTE: Indicates supplementary infor-

mation needed to fully complete an in-

struction relating to equipment opera-

tion and/or maintenance procedures.

Although the mere reading of such in-

formation does not eliminate the haz-

ard, the understanding and application

of the information will promote correct

and safe use of the boat.

The warnings in this supplement do

not and cannot address every conceiv-

able situation. Always use common

sense! If a procedure, method, tool, or

part is not specifically recommended,

you must satisfy yourself that it is safe

for you and others and that your boat

will not be damaged or made unsafe

as a result of your decision.

WARNING

Identifies a potentially or immi-

nently hazardous situation which,

if not avoided, COULD result in se-

rious personal injuries including

the possibility of death or substan-

tial property damage.

lmo2005-007a_1.book Page 7 Wednesday, September 1, 2004 3:27 PM

Advisory Statements

Advisory statements alert you to con-

ditions that affect equipment opera-

tion, maintenance, and servicing prac-

tices.

An IMPORTANT statement indicates a

procedure intended to prevent dam-

age to equipment or associated com-

ponents.

The information and components/

system descriptions contained in this

supplement are correct at the time of

publication. Bombardier Recreational

Products (BRP) however, maintains a

policy of continuous improvement of

its products without imposing upon it-

self any obligation to install them on

products previously manufactured.

Because of our ongoing commitment

to product quality and innovation,

BRP reserves the right at any time to

discontinue or change specifications,

designs, features, models or equip-

ment without incurring obligation.

The illustrations in this document show

the typical construction of the different

assemblies and may not reproduce the

full detail or exact shape of the parts.

However, they represent parts that

have the same or similar function.

It is understood that this guide may be

translated into another language. In

the event of any discrepancy, the En-

glish version shall prevail.

Specifications are given in the SI metric

system with the SAE U.S. equivalent in

parenthesis. Where precise accuracy

is not required, some conversions are

rounded off for easier use.

A Shop Manual can be obtained for

complete service, maintenance and

more repair information.

lmo2005-007a_1.book Page 8 Wednesday, September 1, 2004 3:27 PM

SAFETY INFORMATION 9

SAFETY

INFORMATION

lmo2005-007a_1.book Page 9 Wednesday, September 1, 2004 3:27 PM

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