SeaBotix Generation 2 Referenzhandbuch

Generation 2

Service & Maintenance Procedures Manual

The information, photographs, illustrations and descriptions contained in this procedures

manual are the property of SeaBotix Inc. Unauthorized duplication and distribution is

strictly forbidden. Additionally, SeaBotix Inc. reserves the right to alter any and all

information contained in this procedures manual.

Potential Hazards

LBV is a safe and reliable tool when used and cared for properly. However, certain

hazards do exist and should be carefully observed.

Thruster Propellers

ßKeep propellers clear of obstructions.

ßDo not put fingers near propeller at any time.

ßBe careful with loose clothing.

Electrical Shock

ßLBV operates on high voltages that can cause injury and or death.

ßKeep Surface Power Supply plug away from water.

ßCheck all plugs for water prior to connecting.

ßIf umbilical is cut do not operate LBV.

ßDo not open LBV when power is on.

Purpose of this Procedures Manual

The purpose of this procedures manual is to provide LBV operators with necessary

information to repair LBV. If any part of the procedures is unclear contact SeaBotix Inc.

or an authorized distributor for more detailed information.

Liability

SeaBotix Inc. shall not be held liable for improper procedures resulting in damages,

injuries or losses as a result of the improper following of procedures. Additionally,

SeaBotix Inc. shall not be held liable for any damages, injuries, losses or problems

associated with a LBV system that has been modified without written consent from

SeaBotix Inc.

How to use this procedures manual

This manual should be thoroughly reviewed prior to repairing or altering a LBV. When

the necessary repair is determined identify which removal and installation procedures

are required. Ensure the instructions are understood, all tools are present and you are

comfortable with the repair procedure.

Protective Shell & Bumper Frame

Introduction

LBV2is fitted with a Protective Shell and Bumper Frame. The purpose of the protective shell is

to protect the internal components as well as provide a more hydrodynamic shape through the

water. In addition, the LBV2systems are fitted with a protective bumper frame offering further

protection, mounting for the ballast weight and various optional accessories.

Work Environment

Prior to beginning ensure you have a clean and dry workspace. Locate the required tools and

parts and have paper towels available. It is a good idea to have a container to keep fasteners

in as they are removed. Read through the instructions fully prior to beginning and make sure

you understand what they are asking you to do.

Reading Manual

Below is a list of the required tools, estimated time to complete and level of difficulty. Next to

each step where a tool is required the tool is listed. Some of the steps have special notes that

must be observed.

Tools Required

•#2 Phillips Screwdriver

•10mm Socket Head Driver

Time to complete

•10 minutes removal

•10 minutes install

Level of Difficulty

•Easy

Prior to working on the LBV make sure the power is off

and the umbilical is DISCONNECTED.

Removal

Step 1

Place the LBV on its starboard side.

Step 2 – Phillips #2 Screwdriver

Remove the 2 M5 x 12 Button head socket screws securing the

crossbar to the starboard bumper frame rail.

Note: there is a washer with each screw.

Step 3 – 10mm Socket Head Driver

Remove the M6 hex nut from the front of the port shell.

Step 4 – Phillips #2 Screwdriver

Remove the M4 x 10 Phillips pan head screw from the rear of

the port shell securing it to the float.

Step 5 – Phillips #2 Screwdriver

Remove the 2 M4 x 20 Phillips pan head screws from the port

shell securing it to the float.

Note: you will have to work in around the bumper frame rail.

Step 6

Lift off the port shell and bumper frame assembly.

Note: be careful not to scratch the view port with the crossbar.

Step 7

Turn the LBV over and place on its port side.

Step 8 – 10mm Socket Head Driver

Repeating a similar process to the port shell remove the 10mm

hex nut at the front of the starboard shell.

Step 9 – Phillips #2 Screwdriver

Remove the M4 x 50 Phillips Pan Head screw from the rear of

the shell.

Note: a gray plastic tube acts as a spacer between the shell and

the float. This spacer will fall out when you remove the screw.

Step 10 – Phillips #2 Screwdriver

Remove the 2 M4 x 20 Phillips pan head screws from the top of

the shell.

Note: again you will have to work around the bumper frame.

Step 11

Lift off the shell and bumper frame assembly then place LBV on

its back.

Removal process complete.

Installation

Step 1

Place the LBV on its port side with the accessory ports up.

Step 2

Take the protective shell and bumper frame assembly and lower

onto the LBV. Line up the forward stud and the under lip of the

shell to the back plane.

Step 3 – Phillips #2 Screwdriver

Insert and tighten 2 M4x20 Phillips pan head screws in top of

shell to float.

Step 4 – 10mm Socket Head Driver

Screw on M6 hex nut to threaded stud and tighten.

Step 5 – Phillips #2 Screwdriver

Insert the M4 x 50 Phillips pan head screw into the rear of the

shell. Guide the screw through the gray plastic spacer and

tighten into the float insert.

Step 6

Turn the LBV over onto its starboard side.

Step 7

Lower the port shell and bumper frame assembly onto the LBV

aligning the forward threaded stud and lip under the shell to

back plane as you did with the starboard shell.

Note: be careful not to scratch the view port with the center

crossbar.

Step 8 – Phillips #2 Screwdriver

Insert and tighten 2 M4x20 Phillips pan head screws into the top

of the shell.

Step 9 – 10mm Socket Head Driver

Screw on the 10mm hex nut onto the threaded stud at the front

of the shell.

Step 10 – Phillips #2 Screwdriver

Insert and tighten the M4 x 10 Phillips pan head screw into the

rear of the shell.

Step 11 – Phillips #2 Screwdriver

Insert and tighten the 2 M5 x 12 button head screws securing

the crossbar to the port bumper frame rail.

Note: careful not to over tighten.

Procedure Complete

Flotation Module

Introduction

Providing buoyancy for the LBV2is the flotation module. The flotation module is located

behind the protective shell. Mounting points for the shell are located on the flotation module as

well as the front camera housing. The flotation module mounts directly to the back plane.

Work Environment

Prior to beginning ensure you have a clean and dry workspace. Locate the required tools and

parts and have paper towels available. It is a good idea to have a container to keep fasteners

in as they are removed. Read through the instructions fully prior to beginning and make sure

you understand what they are asking you to do.

Reading Manual

Below is a list of the required tools, estimated time to complete and level of difficulty. Next to

each step where a tool is required the tool is listed. Some of the steps have special notes that

must be observed.

Tools Required

•#2 Phillips Screwdriver

•4mm Hex Ball Driver

Time to complete

•5 minutes removal

•5 minutes install

•20 minutes including

other procedures

Level of Difficulty

•Easy

Prior to working on the LBV make sure the power is off

and the umbilical is DISCONNECTED.

Removal

Prior to performing this procedure you must first follow

these procedures:

•Shell/Bumper frame removal

Step 1

Place the LBV upside down.

Step 2 – Phillips #2 Screwdriver

Remove the 2 M4x6 Phillips pan head screws securing the rear

trim tab to the thruster Kort nozzles.

Step 3 – Phillips #2 Screwdriver

Remove the 3 Phillips pan head screws securing the lateral

thruster Kort nozzle to the lateral thruster. Remove Kort nozzle.

Step 4 – Phillips #2 Screwdriver

Remove the 2 M4x10 Phillips pan head screws at the rear of the

flotation module.

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