SEAL 44/62 Ultra Plus Bedienungsanleitung

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44/62 Ultra Plus

Laminator

User manual

7001507, Rev. 4

July 2007

2 Introduction

INTRODUCTION

We would like to thank you for purchasing a Seal 44/62 Ultra Plus, designed to give you

many years of reliable service. By following the guidelines outlined in this manual for

proper care and use, you can depend on many years of trouble-free profitability from your

investment.

Your 44/62 Ultra Plus laminator meets the CE Machinery Safety Directive (89/392/EEC,

including 91/368/EEC, 93/44/EEC and 93/68/EEC) and is ETL listed (UL 1950/EN60950).

Statement of intended use.

The 44/62 Ultra Plus laminator has been designed to be used with Seal materials. When

used with this products, you are able to mount, mount and laminate, and encapsulate

prints in one step. Your machine has not been tested with any other materials and is not

recommend for use with products other than Seal supplies.

WARNING:

THIS MACHINE IS DESIGNED FOR MOUNTING AND LAMINATING. ANY

USE OTHER THAN THE INTENDED MAY CAUSE DAMAGE TO THE

MACHINE OR PHYSICAL HARM TO THE USER.

Liability Statement

The details given in this manual are based on the most recent information available to us.

They may be subject to change in the future. We retain the right to make changes to the

construction or the design of our products without accepting any responsibility for

modifying earlier versions previously delivered.

Standardized Symbols

Passages marked this way offer an idea / tip or other information on the

efficient use of this unit.

WARNING:

PLEASE PAY ATTENTION TO ALL PASSAGES MARKED THIS WAY.

THIS INFORMATION IS VITAL TO PREVENTING USER INJURY AND /

OR DAMAGE TO THE UNIT. FAILURE TO FOLLOW THIS

INFORMATION COULD VOID THE USER’S WARRANTIES AND

TRANSFER ALL SAFETY OBLIGATIONS TO THE USER.

Table of Contents 3

English

TABLE OF CONTENTS

Introduction 2

Table of Contents 3

Specifications 5

1.1 Technical Specifications 5

1.2 Electrical specifications 6

1.2.1

US versions 6

1.2.2

EU versions 6

Safety / Important Safeguards 7

2.1 Safety symbols used on the equipment. 7

2.2 Emergency stop-buttons 7

Unpacking and Installation 8

3.1 Ambient Conditions 8

3.2 Surroundings 8

3.3 Power supply 8

3.4 Workspace Requirements 8

3.5 Setting up the laminator in 4 steps. 9

3.5.1

Adjustable feet 11

Unit description 12

4.1 Control panel 13

4.2 Motor control 13

4.2.1

Slow-mode 14

4.2.2

Reversing the machine 14

4.3 Unwind brakes 15

4.4 Roller nip settings 15

4.5 Image guide storage place. 15

Process Control Sheet 16

4 Table of Contents

Application Processes 17

6.1 Loading the machine 17

6.1.1

Loading film onto a machine equipped with the interlock bracket. 17

6.1.2

Loading film onto a machine equipped with the cam lock system. 18

6.1.3

Loading the unwind shaft into a machine equipped with the interlock bracket. 18

6.1.4

Loading the unwind shaft into a machine equipped with the cam lock system. 18

6.2 Webbing the films 19

6.3 Feeding images 21

6.3.1

How to feed images: 21

6.4 Laminating and adhesive coating (Decaling) 22

6.5 Decaling without liner 23

6.6 Mounting 24

6.6.1

To mount decals onto a substrate 24

6.7 Encapsulating 25

6.8 Pre-Coating 26

6.9 Mounting using a ProSEAL

Mounting Board 26

6.10 Mounting and Lamination using a ProSEAL

pouch Board. 27

6.11 Encapsulating with a ProSEAL

Flexible Pouch using a ProSEAL

Carrier

Board 28

Maintenance & Cleaning 29

Troubleshooting 30

Glossary of Terms 31

Limited Warranty 32

Index 33

Specifications 5

English

1 SPECIFICATIONS

1.1 Technical Specifications

Imperial Metric

Max. Working Width

processes up to 50°C 44 Ultra

62 Ultra 44” maximum

62” maximum 1118 mm max.

1574 mm max.

processes up to 125°C 44 Ultra

62 Ultra 42” maximum

60” maximum 1067 mm max.

1523 mm max.

Max. Speed Plus

7 ft/min

7 ft/min.

14 ft/min

2.13 m/min.

2.13 m/min

4.26 m/min

Temperature settings Off (ambient temp.)

125°F, 195°F, 250°F Off (ambient temp.)

50°C, 90°C, 120°C

Dimensions (HxWxD)

44 Ultra

62 Ultra 43.7”x58.3”x22”

43.7”x76.3”x22” 1110x1480x560 mm

1110x1940x560 mm

Shipping dimensions (HxWxD)

44 Ultra

62 Ultra 28.4”x63”x24.8”

28.4”x81”x24.8” 720x1600x630 mm

720x2060x630 mm

Weight

Net Weight 44 Ultra

62 Ultra 222 lbs

297 lbs 101 kg

140 kg

Shipping Weight 44 Ultra

62 Ultra 331 lbs

416 lbs 135 kg

189 kg

Maximum roll diameter

Unwind 6.3” 160 mm

Release liner wind-up 4” 100mm

Maximum roll weight

Unwind 44 Ultra 40 lbs 18.1 kg

62 Ultra 60 lbs 25.2 kg

Roller Opening (Nip) settings 0, 1/16”, 1/8”, 3/16”,

1/4”, 5/16”, 1/2” 0, 2, 3, 5, 6, 8, 13mm

Roller Pressure

44 Ultra

62 Ultra 7.52 lbf/in

4.90 lbf/in 1.32 N/mm.

0.86 N/mm

Roller Construction Two siliconized steel rollers.

Keep the area around your laminator clear with adequate space around it so you can feed,

receive and trim mounted and / or laminated images.

6 Specifications

NEMA 5-15R

Using 15 Amp Breaker

Note: Cold Machine only

BS 1363 – 13A

wall receptacle:

Use the provided

BS 1363 plug

France

Belgium

NEMA 5-20R

Using 20 Amp Breaker

Note: T-slot is not

applicable for Canada

1.2 Electrical specifications

Push the power button (at least 1 sec.) and the forward (or reverse) button on the control

panel, to run the laminator.

The electrical specifications of the machines are:

1.2.1 US versions

44 Ultra Plus 1N/PE 115VAC +/-10%, 50/60Hz, 16A

62 Ultra Plus 1N/PE 230VAC +/-10%, 50/60Hz, 13A

62 Ultra S Plus 1N/PE 230VAC +/-10%, 50/60Hz, 13A

62 Ultra C Plus 1N/PE 115VAC +/-10%, 50/60Hz, 1A

For the US version, the applicable wall outlet (receptacle) is, shown below.

115V 115V 230V

1.2.2 EU versions

44 Ultra Plus 1N/PE 230VAC +/-10%, 50/60Hz, 9A

62 Ultra Plus 1N/PE 230VAC +/-10%, 50/60Hz, 13A

For the EU versions, in the UK, the following is applicable:

For the EU versions, mainland Europe, the following is applicable:

Use the provided Schuko plug.

Germany, The Netherlands

Portugal, Spain

NEMA 6-20R

Using 20 Amp Breaker

Note: T-slot is not

applicable for Canada

Safety / Important Safeguards 7

English

2 SAFETY / IMPORTANT SAFEGUARDS

2.1 Safety symbols used on the equipment.

ROTATING PARTS

MECHANICAL HAZARD. FAILURE TO USE CAUTION NEAR EXPOSED

ROLLERS COULD RESULT IN PHYSICAL INJURY. BE CAREFUL THAT

ITEMS SUCH AS LOOSE CLOTHING, LONG HAIR AND JEWELRY DO

NOT BECOME ENTANGLED IN ROTATING PARTS.

HOT OBJECTS

FIRE HAZARD. THE LAMINATOR CONTAINS A HEATED TOP ROLLER

WHICH MAY REACH TEMPERATURES OF 135°C (275°F). THER E IS A

DANGER OF SEVERE BURNS IF THE HEATED TOP ROLLER IS

TOUCHED DURING USE.

Figure 1

2.2 Emergency stop-buttons

There are two buttons; they are located on the top of the left and right plastic covers of the

machine.

The Emergency-stop buttons shut down the rotation of the rollers and should only be used

in case of an emergency. Once pressed, these buttons lock, and they must be rotated to

be reset before the machine can be used again.

8 Unpacking and Installation

3 UNPACKING AND INSTALLATION

Please read and fully understand the entire manual before proceeding to use your

laminator.

3.1 Ambient Conditions

The following environmental conditions are ideal for the best operation of the laminator.

Ambient Temperature

The best temperature for the 44/62 Ultra Plus is between 16°C and 35°C (50°F and 95°F).

Do not expose the laminator to direct sunlight as output quality may be affected.

Relative humidity

For best results, the ambient relative humidity for the 44/62 Ultra Plus should lie between

70% and 90%.

Water and moisture

If the laminator is installed in a damp room or near water, the electrical power supply must

be in accordance with the standards prevailing in the country concerned.

3.2 Surroundings

Install the laminator in surroundings that are as clean and dust free as possible in order to

obtain the highest quality end product. The materials that are used on this laminator can

have an electrostatic charge and will attract dust, adversely affecting the output.

3.3 Power supply

Connect the machine in accordance with the details given on the identification plate

attached to the rear of the machine. Refer also to the technical specifications in this

section for more information.

3.4 Workspace Requirements

This unit should be situated away from heat sources such as heat registers or stoves.

The laminator’s location or position should not interfere with its proper ventilation.

There should be enough space around the laminator to feed-in, exit, and trim mounted

and/or laminated images.

The background dust level must not exceed that found in a typical office/computer room

environment.

The work area should be level, flat, and well lit.

Unpacking and Installation 9

English

3.5 Setting up the laminator in 4 steps.

1. Remove the cardboard box and the plastic bag as described on the outside of the box.

2. Pick the box behind the laminator which contains the stand parts.

3. Mount the LH-side part of the stand as shown in next figure. (The LH-part is

recognizable by a spring utility on the bracket.) Use two serrated washers and two

socket screws M6x16 (see fig.2)

Do not tighten the screws completely.

Figure 2

4. Mount the RH-part of the stand onto the laminator as shown in figure 3. Use the

serrated washers and the socket screws M6x16.

Do not tighten these screws completely.

Figure 3

10 Unpacking and Installation

5. Finally, mount the middle part between the LH- and RH parts.

Use two serrated washers and two socket screws M6x16.

Do not tighten these screws completely

Figure 4

6. Taking care to align the top of the LH stand so that it is parallel with the blue plastic

cover and there is a small gap (1-2 mm) between the blue cover and the stand, tighten

the 2 screws that hold the stand to the machine.

7. Taking care to align the top of the RH stand so that it is parallel with the blue plastic

cover and there is a small gap (1-2 mm) between the blue cover and the stand, tighten

the 2 screws that hold the stand to the machine.

8. When all of the above steps have been completed in sequence, then tighten the 6

screws that hold the tie bar to the RH and LH stand.

9. Lift the laminator from the pallet and position it onto it’s castors.

10. Make sure that the stand legs do not slide away during lifting.

11. Remove the protecting covers.

Figure 5

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