SeaLevel E Series Bedienungsanleitung

SeaI/O OEM User Manual

www.sealevel.com PO Box 830 – Liberty, SC 29657 864.843.4343

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TableofContents 
INTRODUCTION......................................................................................................................... 1 
BEFORE YOU GET STARTED................................................................................................. 3 
WHAT’S INCLUDED...................................................................................................................... 3 
SEAI/O HARDWARE DESCRIPTION..................................................................................... 4 
SEAI/O BASE AND EXPANSION MODULES.................................................................................... 4 
SEAI/O MODULE COMMON FEATURES ........................................................................................ 5 
SEAI/O CONFIGURATIONS &SPECIFICATIONS ............................................................................. 6 
410 Series – 16 Optically Isolated Inputs/16 Reed Relay Outputs......................................... 6 
420 Series – 16 Optically Isolated Inputs/8 Form C Outputs................................................. 7 
430 Series – 32 Optically Isolated Inputs............................................................................... 8 
440 Series – 32 Reed Relay Outputs....................................................................................... 9 
450 Series – 16 Form C Relay Outputs ................................................................................ 10 
462 Series – 96 Channel TTL DB-78.................................................................................... 11 
463 Series – 96 Channel TTL 50-Pin.................................................................................... 13 
470 Series – 16 A/D, 2 D/A, 8 24V Outputs, 8 Isolated Inputs............................................. 16 
520 Series – 8 Optically Isolated Inputs/8 High-Current Form C Outputs.......................... 17 
POWER OPTIONS .................................................................................................................... 18 
BASE MODULE POWER CONNECTION......................................................................................... 18 
SEAI/O EXPANSION POWER CONNECTION ................................................................................. 18 
SEAMAX APPLICATION SUITE........................................................................................... 20 
SEAMAX OVERVIEW ................................................................................................................ 20 
COMMUNICATING VIA MODBUS ................................................................................................ 21 
SEAMAX SOFTWARE INSTALLATION ........................................................................................ 22 
MAXSSD CONFIGURATION &DIAGNOSTICS UTILITY ............................................................... 23 
TROUBLESHOOTING SEAMAX................................................................................................... 34 
HARDWARE CONFIGURATION .......................................................................................... 36 
DEVICE ADDRESS CONFIGURATION ........................................................................................... 36 
CONFIGURING THE “BASE”SEAI/O MODULE............................................................................. 38 
CONFIGURING N-SERIES EXPANSION MODULES........................................................................ 39 
CONFIGURING AN ETHERNET MODULE (E-SERIES).................................................................... 40 
SEAI/O-470 JUMPER AND DIPSWITCH SETTINGS........................................................................ 43 
WIRING OPTIONS ................................................................................................................... 45 
SEAI/O PASS-THROUGH CONNECTOR........................................................................................ 45 
I/O WIRING –SEAI/O-410, 420, 430, 440, AND 450 MODULES ................................................. 46 
I/O WIRING –SEAI/O-462 AND 463 MODULES.......................................................................... 47 
I/O WIRING –SEAI/O-470 MODULES ........................................................................................ 50 
I/O WIRING –SEAI/O-520 MODULES ........................................................................................ 53 
CONNECTOR PIN OUTS............................................................................................................... 54 
ACCESSORIES .......................................................................................................................... 55 
© Sealevel Systems, Inc. 
SL9176 Revision 7/2008 SeaI/O OEM User Manual 
 
 
https://www.impulse-embedded.co.uk/products/420u_oem--Digital-Input-Relay-Output-OEM-board.htm

SL9176 Revision 7/2008 SeaI/O OEM User Manual

APPENDIX A – HOW TO GET ASSISTANCE ..................................................................... 57

APPENDIX B – CAD DRAWING ............................................................................................ 58

APPENDIX C – COMPLIANCE NOTICES........................................................................... 59

FEDERAL COMMUNICATIONS COMMISSION STATEMENT ........................................................... 59

WARRANTY............................................................................................................................... 60

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Introduction

SeaI/OTM OEM modules provide a powerful way to add I/O to a variety of computers,

controllers, and PLCs. Each SeaI/O board model is designed for maximum flexibility

and easy field wiring. Ordering options allow connection to the host device via

Wireless 802.11b/g (Coming Soon!), Ethernet, USB, RS-485, or RS-232, and

multiple units can be daisy chained together using convenient pass-through

connectors. For easy software integration, application programs or 3rd party software

can use the Sealevel SeaMAXTM library or industry standard Modbus protocol.

This manual covers the installation and operation of these SeaI/O products:

Ethernet 10/100 BaseT

SeaI/O-410E – 16 Optically Isolated Inputs/16 Reed Relay Outputs

SeaI/O-420E – 16 Optically Isolated Inputs/8 Form C Outputs

SeaI/O-430E – 32 Optically Isolated Inputs

SeaI/O-440E – 32 Reed Relay Outputs

SeaI/O-450E – 16 Form C Relay Outputs

SeaI/O-462E – 96 Bit TTL I/O (DB-78)

SeaI/O-463E – 96 Bit TTL I/O (50-Pin IDC)

SeaI/O-470E – 8 Inputs/8 Outputs/2 D/A & 16 A/D

SeaI/O-520E – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

USB

SeaI/O-410U – 16 Optically Isolated Inputs/16 Reed Relay Outputs

SeaI/O-420U – 16 Optically Isolated Inputs/8 Form C Outputs

SeaI/O-430U – 32 Optically Isolated Inputs

SeaI/O-440U – 32 Reed Relay Outputs

SeaI/O-450U – 16 Form C Relay Outputs

SeaI/O-462U – 96 Bit TTL I/O (DB-78)

SeaI/O-463U – 96 Bit TTL I/O (50-Pin IDC)

SeaI/O-470U – 8 Inputs/8 Outputs/2 D/A & 16 A/D

SeaI/O-520U – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

RS-485

SeaI/O-410M – 16 Optically Isolated Inputs/16 Reed Relay Outputs

SeaI/O-420M – 16 Optically Isolated Inputs/8 Form C Outputs

SeaI/O-430M – 32 Optically Isolated Inputs

SeaI/O-440M – 32 Reed Relay Outputs

SeaI/O-450M – 16 Form C Relay Outputs

SeaI/O-462M – 96 Bit TTL I/O (DB-78)

SeaI/O-463M – 96 Bit TTL I/O (50-Pin IDC)

SeaI/O-470M – 8 Inputs/8 Outputs/2 D/A & 16 A/D

SeaI/O-520M – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

RS-232

SeaI/O-410S – 16 Optically Isolated Inputs/16 Reed Relay Outputs

SeaI/O-420S – 16 Optically Isolated Inputs/8 Form C Outputs

SeaI/O-430S – 32 Optically Isolated Inputs

SeaI/O-440S – 32 Reed Relay Outputs

SeaI/O-450S – 16 Form C Relay Outputs

SeaI/O-462S – 96 Bit TTL I/O (DB-78)

SeaI/O-463S – 96 Bit TTL I/O (50-Pin IDC)

SeaI/O-470S – 8 Inputs/8 Outputs/2 D/A & 16 A/D

SeaI/O-520S – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

Expansion Units (Connect to Base Unit via RS-485)

SeaI/O-410N – 16 Optically Isolated Inputs/16 Reed Relay Outputs

SeaI/O-420N – 16 Optically Isolated Inputs/8 Form C Outputs

SeaI/O-430N – 32 Optically Isolated Inputs

SeaI/O-440N – 32 Reed Relay Outputs

SeaI/O-450N – 16 Form C Relay Outputs

SeaI/O-462N – 96 Bit TTL I/O (DB-78)

SeaI/O-463N – 96 Bit TTL I/O (50-Pin IDC)

SeaI/O-470N – 8 Inputs/8 Outputs/2 D/A & 16 A/D

SeaI/O-520N – 8 Optically Isolated Inputs/8 High-Current Form C Outputs

- 1 - SeaI/O OEM User Manual

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Overview

Sealevel SeaI/O OEM modules are available in various I/O configurations, each

designed for maximum flexibility and easy field wiring. Host devices can

communicate with SeaI/O OEM modules using Modbus TCP (Ethernet) or Modbus

RTU (RS-232, RS-485, and USB). Up to 246 expansion modules can be daisy

chained together via RS-485 using convenient pass-through connectors. Coupled

with the SeaMAX Suite, Sealevel SeaI/O OEM modules offer powerful data

acquisition solutions that are perfect for a wide range of applications and

environments with easy interfacing to computers, controllers, and PLCs.

Industry Segments

SeaI/O OEM modules are perfect for a wide variety of applications and environments

including:

Process Control

Data Acquisition

Broadcast Automation

Security

Facility Management

Features

Choice of Connectivity:

oWireless (802.11b/g) – coming soon!

oEthernet

oUSB

oRS-485

oRS-232

Supports Industry Standard Modbus TCP & RTU Protocols

Models Offering Choice of:

oOptically Isolated Inputs

oReed Relay Outputs

oForm C Relay Outputs

oTTL Interfaces

oAnalog A/D & D/A

Status Indicator LEDs for Communication, Fault, and Status

Field Removable Terminal Block Connectors (most models)

9-30VDC Power Input

Power Input via Terminal Block or DC Jack

Daisy Chain up to 247 Modules

Metal Standoffs Allow Variety of Mounting Options

Extended Temperature Available (-40°C to +85°C)

Compact Size - 7.5"(L) x 5.0"(W) x 0.8"(H)

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Before You Get Started

What’s Included

All SeaI/O OEM modules are shipped with the following items. If any of these items

is missing or damaged please contact Sealevel for a replacement.

SeaI/O OEM Board – Data Acquisition Module

Sealevel SeaMAX Software CD

(4) ¾” Metal Standoffs with Nuts

Accessories (Model Dependent)

NOTE:

Depending on the interface type, your SeaI/O OEM module may

include additional accessories, which are listed below.

Additional useful items can be found in the Accessories section on

this manual.

Included Communications and Expansion Accessories

SeaI/O OEM modules are shipped with the following accessories:

E-Series (Ethernet) Item# CA246 – 1 x 7’ straight through Ethernet cable, for

connection to a hub or switch.

Item# CA251 – 1 x 7’ crossover cable, for direct connection to a

computer’s Ethernet port.

DO NOT connect the yellow crossover cable to the RJ45 RS-485

pass-through connectors on the left side of the SeaI/O module!

U-Series (USB) Item# CA179 – 6’ A to B USB cable.

M-Series (RS-485) No cable is included. RS-485 twisted-pair wiring connects to screw

terminals.

S-Series (RS-232) Item# KT119 – RS-232 DB9/RJ45 Kit, includes a DB9F to RJ45

adapter with RS-232 pinout (Item# DB109) and a 7’ CAT5 patch

cable (Item# CA246) for connecting SeaI/O OEM modules to both

Sealevel and standard RS-232 serial ports.

N-Series (Expansion) CA239 – 5” CAT5 RS-485 interconnect cable, for connecting two

or more SeaI/O boards together in a “stack”.

All Models Each SeaI/O OEM module is shipped with four (4) ¾” metal

standoffs and nuts, which provides a variety of mounting options in

custom enclosures.

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SeaI/O Hardware Description

SeaI/O Base and Expansion Modules

Base OEM modules connect to the host via one of the following interfaces:

E-Series - Ethernet Modbus TCP

U-Series - USB Modbus RTU

M-Series - RS-485 Modbus RTU

S-Series - RS-232 Modbus RTU

After the Base unit is installed, up to 246 additional SeaI/O N-Series Expansion

Modules can be added to create an I/O network. These expansion modules interface

via RS-485 and can be located local to the Base SeaI/O device or remotely located up

to 4000 feet away. Local installations should use the 5” CAT5 RS-485 pass-through

cable (Item# CA239) shipped with each N-series module to connect. Remote

expansion modules should use RS-485 twisted pair wiring from the Base unit

connected via the removable screw terminal connector.

For local installations power to the expansion modules is supplied from the Base unit

via the pass-through connectors. For remote devices, separate power is required at

each expansion unit. Refer to the Power Options section of this manual for more

information on SeaI/O power requirements and power supply sizing.

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SeaI/O Module Common Features

All SeaI/O OEM modules include the same connectors and configuration options on

the side of the unit:

NOTE:

RS-485 networks should have termination enabled on each end of

the network. Pull-up and pull-down resistors should also be enabled

on the last device on the network.

The 9-30VDC input barrel connector is center positive.

Status LEDs are also included on the front of all SeaI/O OEM modules to indicate the

following information:

Communication (Yellow) – Blinks when data is transmitted

Fault (Red) – Lights when there is a problem with the device

Status (Green) – See Device Address Configuration section of this manual

oBlinks when the rotary “ADDR” switch is set to “0” and the default

Slave ID is set to 247

oLights steady when module is properly configured from the factory

defaults

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SeaI/O Configurations & Specifications

410 Series – 16 Optically Isolated Inputs/16 Reed Relay Outputs

SeaI/O-410 modules provide 16 optically isolated inputs and 16 Reed relay outputs.

Inputs can range from 5-30VDC, while the Reed relays provide long life switch

closures that are well suited for low current applications. Inputs and outputs are

grouped into four-bit segments. Each group shares a common for easy wiring via

removable 3.5mm terminal blocks. (Ethernet version shown)

Inputs

Type: 16 non-polarized optically isolated inputs

Voltage Range: 5-30VDC

Isolation: 300V

Input Resistance: 6.2K Ohms in series

Response Time: 4 microseconds

Outputs

Type: 16 SPST Form A Reed relays

Power: 10VA max.

Contact Voltage: 60VDC max.

Contact Current: 500mA max.

Operate Time: 0.5ms max.

Bounce Time: 0.5ms max.

Release Time: 0.2ms max.

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420 Series – 16 Optically Isolated Inputs/8 Form C Outputs

The SeaI/O-420 provides 16 optically isolated inputs and 8 SPDT Form C relay

outputs. Inputs can range from 5-30VDC and provide 300V isolation to ground. Each

output offers normally open and normally closed contact connections via 3.5mm field

removable terminal blocks. (USB version shown)

Inputs

Type: 16 non-polarized optically isolated inputs

Voltage Range: 5-30VDC

Isolation: 300V

Input Resistance: 6.2K Ohms in series

Response Time: 4 microseconds

Outputs

Type: 8 SPDT Form C relays

Power: DC 30W/ AC 60 VA

Contact Voltage: 60VDC max.

Contact Current: 2A max.

Operate Time: 2ms max.

Bounce Time: 7ms max.

Release Time: 1ms max.

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