Sefa DUPLEX PRO Bedienungsanleitung

English version

INSTRUCTION MANUAL

DUPLEX PRO

S.E.F.A

Z.I PASTABRAC

11260 ESPERAZA

FRANCE

Tel: 33 (0)4.68.74.05.89 - Fax: 33.(0)4.68.74.24.08

E Ma l: conta[email protected]

English version

V0516

Page no. 1

WARRANTY TERMS

The warranty eriod shall come into effect on the day on which the equi ment is brought into service at the

user's remises, as attested on the returned warranty certificate and the delivery note, and shall run for

two years, based on a standard equi ment o erating schedule of 8 hours er day, i.e. 3,000 hours.

The warranty is strictly limited to our equi ment, and covers faulty materials and workmanshi , which the

urchaser shall be required to substantiate.

Our liability shall be limited to making good or re lacing free of charge arts that are acknowledged by us to

be defective, and no claims for damages for any reason may be made against us.

Parts re laced under warranty shall:

remain our ro erty

be invoiced on consignment

A credit note will be issued u on return of the faulty arts.

Returns must be made NO LATER THAN ONE MONTH after the work is erformed under warranty.

THIS WARRANTY DOES NOT COVER:

Commercially sourced wearing arts, material and equi ment such as:

- Fuses, bulbs, seals, hoses, nozzles, filters, etc.

- Material and equi ment not manufactured wholly by us, which are covered by the warranty of the

manufacturer thereof.

THIS WARRANTY DOES NOT EXTEND TO:

Re lacements or re airs arising from fair wear and tear of the a liances or machines, damage or accidents

arising from negligence, lack of su ervision or maintenance, im ro er use or alterations made without our

written consent.

Defects arising from material rovided by the urchaser or mandatory design requirements issued by the

urchaser.

Re airs made necessary by damage or accidents arising during carriage.

Normal maintenance and adjustment rocedures required during use of the machine, as set out in the

maintenance instructions, such as:

- adjustment of intermediate com onents

- tightening of i es, hoses, etc.

Any traces of detergent o l n the a r system of pneumat c mach nes shall nval date the

aforement oned warranty terms.

Quote the mach ne reference and ser al number when mak ng techn cal enqu r es or

order ng spare parts.

English version

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Page no. 2

INDEX

WARRANTY TERMS .................................................................................................................................................................1

INDEX ..........................................................................................................................................................................................2

TECHNICAL DATA ....................................................................................................................................................................3

SETTING UP THE MACHINE..................................................................................................................................................3

OVERVIEW .................................................................................................................................................................................4

OPERATION ...............................................................................................................................................................................4

SAFETY..................................................................................................................................................................................5

a) International symbols.........................................................................................................................................................5

b) Important safety precautions..............................................................................................................................................5

c) Safety features....................................................................................................................................................................5

Safety system checks...............................................................................................................................................................6

After an emergency stop.........................................................................................................................................................6

Instructions and manuals .......................................................................................................................................................6

SWITCHING

ON ...................................................................................................................................................................7

CONTROL

PANEL .................................................................................................................................................................7

SETTINGS .............................................................................................................................................................................8

a) Temperature.......................................................................................................................................................................8

b) Timer..................................................................................................................................................................................8

c) Pressure .............................................................................................................................................................................8

d) Swing-away speed..............................................................................................................................................................8

.OPERATING

CYCLE..............................................................................................................................................................8

ELECTRONIC

BOARD

SETTINGS........................................................................................................................................9

a) Presets................................................................................................................................................................................9

b) Settings menus....................................................................................................................................................................9

c) Sleep mode .......................................................................................................................................................................10

d) Machine settings ..............................................................................................................................................................10

e) User comfort settings .......................................................................................................................................................11

f) Energy saving mode..........................................................................................................................................................11

FULL-AUTO

MODE

(OPTIONAL).......................................................................................................................................12

a) Cycle options: "foot pedal", "single workstation" and "full auto"..................................................................................12

b) Selecting a work mode:....................................................................................................................................................12

c) Setting the "post-press timer" (in automatic mode only): ................................................................................................12

PARTS LAYOUT .......................................................................................................................................................................13

WIRING AND PNEUMATIC DIAGRAM ............................................................................................................................14

SERVICING...............................................................................................................................................................................16

REPLACING

WORN

PARTS................................................................................................................................................16

a) Silicone foam pads...........................................................................................................................................................16

b) Other parts.......................................................................................................................................................................16

AINTENANCE

........................................................................................................................................................................16

ELECTRONIC

BOARD

MESSAGES.....................................................................................................................................17

WEAR PARTS ...........................................................................................................................................................................17

TROUBLESHOOTING TIPS ..................................................................................................................................................18

MAINTENANCE LOG ..............................................................................................................................................................19

English version

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Page no. 3

TECHNICAL DATA

Non-contractual document: we reserve the right to alter our roduct s ecifications in line with advances in technology.

SETTING UP THE MACHINE

TO BE PERFORMED BY QUALIFIED PERSONNEL

Do not hold the mach ne by the platens!

Remove the machine from its ackaging. The machine is secured to a allet.

Place the machine on a stable, level table using the carry bars.

Secure the machine to the table.

Place the foot edal on the floor.

Plug in the ress using the lug rovided (230 Volt + Earth / 50 or 60 Hz).

Connect the ress to your com ressed air su ly (min. 3.5 bar, max. 10 bar).

We ght n work ng order

150 kg

Height

713 mm

De th 1005 mm

Width 1071 mm

Platen size 400 x 500 mm

Power supply

220/240 V S ngle phase + Earth 50/60 Hz

Power consum tion

3200 W

Am rating

14A

Electron c temperature controller

Accuracy

+/- 1%

Setting range

0 to 255 °C

Electron c t mer

Accuracy

+/- 1%

Setting range

0 s to 11 min

Noise level Below 70 dB (A)

Max mum press ng force

925 daN

English version

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Page no. 4

OVERVIEW

This heat ress has been designed to o erate at high out ut without risk to o erator safety in accordance with

article L 233-5 of the French labour code.

It has been designed for use by a single o erator ositioned in front of the machine.

OPERATION

Please read the O erating Manual carefully before o erating the ress.

The ress should be o erated by a qualified erson who is aware of the otential dangers arising from im ro er

use of the equi ment.

The factory-installed neumatic, electrical and mechanical settings rogrammed by our technicians and the safety

features must not be altered under any circumstances. SEFA acce ts no liability for roblems that may be caused

by the machine if such alterations are made.

Heat platen

Emergency

stop

Silicone foam pad

Detachable lower

platens

Filter

Touch screen

Cover +

electronic board Plug + fuse

Air inlet connection

Pressure gauge

Auto-swing

cylinder

Pressure

adjustment dial

Carry bars

English version

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Page no. 5

1. SAFETY

THIS MACHINE IS DESIGNED FOR USE BY A SINGLE OPERATOR

FOR USE BY QUALIFIED PERSONNEL

a) Internat onal symbols

b) Important safety precaut ons

Personal rotective equi ment should be worn (e.g. safety gloves and glasses).

Do not touch hot arts of the machine during use.

Do not lace hands between the latens when the machine is switched on.

Make sure the o erator is not ex osed to risks of burns, electrocution or other hazards when handling the

machine.

Check the machine each day before use.

Make sure there is nobody in the vicinity of the machine before starting work.

If the machine malfunctions, cut the ower su ly and look for the cause of the roblem (see the Servicing

section).

c) Safety features

No changes must be made to the safety covers and safety systems.

They must be refitted if they are removed for servicing work.

They must be held securely in lace and ke t in good condition during normal use.

DUPLEX PRO resses are fitted with safety systems to rotect the o erator from inch- oint hazards.

The main safety com onents are:

Emergency stop button

Front-mounted button that switches the machine off when ressed.

Safety cover

Two contact switches are located on to of the u er heat laten.

This system hel s safeguard the o erator against inch oints and crushing hazards.

If the system detects an obstacle, it raises the heat laten, immediately shuts off the swing function and uts the

ress into safe mode.

To restore the machine to o erating mode, ress the RESET button, osition the swing arm over one of the lower

latens and de ress the foot edal.

OFF

DANGER, WARNING

HOT SURFACE

ELECTROCUTION HAZARD

English version

V0516

Page no. 6

Safety system checks

Test the emergency shut-off and the safety cover daily.

After an emergency stop

Make sure there are no other unresolved roblems reventing use before restoring the machine to normal

o erating mode.

Turn the red button to release the emergency sto . The machine will be reset automatically.

Instruct ons and manuals

Technical arts documents are su lied with the machine. Please read them before starting to use your SEFA

machine.

English version

V0516

Page no. 7

2. SWITCHING ON

Press the main switch at the back of the machine to turn the power on.

Check that the display panel comes on. The screen will show a welcome message, followed by the factory

settings.

Adjust the temperature (to suit the type of transfer).

Adjust the press time (to suit the type of transfer).

Adjust the pressure using the dial (to suit the type of transfer) and check the pressure gauge reading.

3. CONTROL PANEL

Current temperature

reading and

temperature

adjustment

field

Heating indicator

Right platen timer

Date

Settings menu key

Increment-up, open next

menu, browse presetting

sub-menus

Increment-down, open

previous menu, browse

presetting sub-menus

Time

Left platen timer

Resettable counter

Presets

English version

V0516

Page no. 8

4. SETTINGS

a) Temperature

Press the tem erature field on the touch screen

Press and hold the ”-” or ”+” key to decrease or increase the setting res ectively.

Press the "welcome" key to confirm and acce t.

You can also select resets using the arrow keys.

b) T mer

Press one of the two timer fields on the touch screen (each side, left and right, has a different setting)

Press and hold the ”-” or ”+” key to decrease or increase the setting res ectively.

Press the "welcome" key to confirm and acce t.

You can also select resets using the arrow keys.

c) Pressure

Use the front-mounted ressure adjustment dial.

The ressure is shown on the ressure gauge indicator.

Pull and then turn the adjustment dial:

clockwise to increase the ressure,

anticlockwise to reduce the ressure.

• Push the dial back in to save the new setting.

d) Sw ng-away speed

Contact your official SEFA stockist to adjust this setting.

5 .OPERATING CYCLE

Move the swing arm away to the o osite side from the laten you want to work on.

De ress the foot edal to confirm your selection.

Place the work item on the lower laten.

Position the transfer sheet correctly.

De ress the cycle start foot edal.

The swing arm will move into lace over the laten, the heat laten will lower and the ress timer will

start.

Use this time to re are the next work item and transfer sheet on the second workstation.

The heat laten will lift o en when the timer has finished.

De ress the foot edal if the machine is not in “FULL AUTO” mode.

If the machine is o erating in Full Auto mode, the laten will swing away automatically after it has lifted clear and

the ost- ress timer has finished its countdown.

Remove the work item from the first workstation and get the next one ready.

Re eat from ste three above.

Depressing the foot pedal during a cycle will stop the cycle and move the swing arm to the other side.

Pressing the stop button during a cycle will stop the cycle.

Pressure

adjustment dial

Pressure gauge

English version

V0516

Page no. 9

6. ELECTRONIC BOARD SETTINGS

a) Presets

This menu contains nine pre-saved operating programs; up to five presets can be assigned to each program by

entering the required setpoints.

The operating programs must be suited to the processes you use. The temperature adjustment system is fine-

tuned for each program.

Available rograms:

Customised: the system a lies the user-defined settings keyed in at the control anel

Flex: for lacing flex and flock

DTG 1: for drying re-treated materials

DTG 2: for ressing re-treated materials

SUBLI T: for sublimation rinting on textiles

SUBLI R: for sublimation rinting on rigid materials

SCREEN: for lacing screen transfers

LASER: for lacing laser transfers

QUICKFLEX: for lacing flex in under 5 seconds

b) Sett ngs menus

Press the green key in the centre of the screen to o en the settings.

Click to o en the required menu.

Press the arrow in the bottom centre of the screen to exit.

Browse between

programs

Browse between

program presets

End-of-cycle beeper time

setting

Machine settings

Energy saving mode

User comfort settings

Sleep mode

Diagnostic mode

To next screen

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