Setcom IM-900 Bedienungsanleitung

Installation and Operation Manual

Systems 900 and 900E

System 900/900E Installation and Operation Manual M-0206 Rev. 3

Table of Contents

1 General.................................................................................................................................................................. 4

2 System Description.............................................................................................................................................. 4

2.1 IM-900 ............................................................................................................................................................ 4

2.2 Standard Features IM-900 .......................................................................................................................... 5

2.3 System Description IM-900E ...................................................................................................................... 5

2.4 Standard Features IM-900E........................................................................................................................ 5

3 Components ......................................................................................................................................................... 6

3.1 IM-900 Intercom/Mixer Station ................................................................................................................... 6

3.2 IM-900E Intercom/Mixer Station................................................................................................................. 6

3.3 CSB-900 and CSB901 Series Headsets................................................................................................... 6

3.4 8B-900 and 8B-901 Series Headsets........................................................................................................ 7

3.5 CSB-900W3 and CSB-901W3 Wireless Headsets ................................................................................. 7

3.6 6B-900 and 6B-901 Series.......................................................................................................................... 8

3.7 5B-EMS900 and 5B-EMA901 Series Headsets....................................................................................... 8

3.8 25-0689 Coiled Extension Cable................................................................................................................ 8

3.9 ES-900-xx and ES-900RA-xx ..................................................................................................................... 9

3.10 ES-907-xx Extension Station.................................................................................................................... 9

3.10 RSJ-900RA-xx Remote Station Jack ...................................................................................................... 9

3.11 PS-900EMS EMS Remote Station ........................................................................................................ 10

3.12 JS-900-xx Jump Seat Station ................................................................................................................. 10

3.13 JS-900W-xx Jump Seat Station ............................................................................................................. 10

3.14 JS-901-xx and JS-902-xx Jump Seat Station with Expansion Port.................................................. 11

3.15 JS-901W-xx and JS-902W-xx Weatherproof Jump Seat Station with Expansion Port ................ 11

3.16 JSDB-902-10-30 Jump Seat Distribution Box with Tailboard Expansion Port................................ 11

3.17 JSDB-906 Jump Seat Distribution Box ................................................................................................. 12

3.18 PS-900-xx Pump Panel Station.............................................................................................................. 12

3.19 PS-900-30-2 Pump Panel Station.......................................................................................................... 12

3.20 TS-900-xx Tailboard Station................................................................................................................... 13

3.21 MACB-xx and LMACB-xx Microphone Adapter Cable ...................................................................... 13

3.22 RC-18xx Radio Cable .............................................................................................................................. 14

3.23 RC-xx Unterminated Radio Cable ......................................................................................................... 14

3.24 MEC-9-xx Extension/Interconnect Cable.............................................................................................. 15

3.25 RIM-900-BAL Radio Interface Module .................................................................................................. 15

3.26 RSM-900, RSM-902 Radio Select Module........................................................................................... 15

3.27 FS-901-xx, FS-902-xx and FS-903-xx Footswitches .......................................................................... 16

3.28 PBS-901-xx, PBS-902-xx and DPBS-900-xx Push Button Stations................................................. 16

3.29 PRAC-9xx Portable Radio Adapter Cables .......................................................................................... 17

3.30 PRAC-Wxx Portable Radio Adapter Cable for System 900 Liberator Fire Wireless Headsets ... 17

4 Representative Systems................................................................................................................................... 18

4.1 Two Crew Wireless .................................................................................................................................... 18

4.2 Two Crew Driver Wireless......................................................................................................................... 19

4.3 Four Crew Wireless.................................................................................................................................... 20

4.4 Four Crew Driver Wired with Pump Panel.............................................................................................. 21

4.5 Four Crew – Three Radios – 8B Headsets............................................................................................. 22

4.6 Four Crew – Two Radios – EMS System .............................................................................................. 23

4.7 Two Crew – Two Radios – Using RCC-900.......................................................................................... 24

5 Installation ........................................................................................................................................................... 25

5.1 Before Starting ............................................................................................................................................ 25

5.2 Negative Ground......................................................................................................................................... 25

5.3 Pre-existing Conditions.............................................................................................................................. 25

5.4 Securing Station Hardware ....................................................................................................................... 26

5.5 IM-900 and IM-900E Master Stations...................................................................................................... 26

5.6 Microphone Adapter Cable, MACB-xx & LMACB-xx ............................................................................ 26

5.7 Remote Head Installation at the Pump Panel ........................................................................................ 27

5.7.1 RCC-900 Radio Cable Combiner Solution.......................................................................................... 27

5.7.2 MS-920 Solution ...................................................................................................................................... 28

5.8 Remote Jump Seat Stations ..................................................................................................................... 28

5.9 Weatherproof Exterior Stations ................................................................................................................ 28

5.9.1 Installation of Weatherproof Stations ................................................................................................... 29

5.10 Cable Installation...................................................................................................................................... 30

5.11 CSB 900 Series Headsets ...................................................................................................................... 30

6 Troubleshooting.................................................................................................................................................. 31

7 Technical Support .............................................................................................................................................. 34

8 Setcom Warranty ............................................................................................................................................... 34

9 Helpful Links ....................................................................................................................................................... 34

10 Legacy Parts..................................................................................................................................................... 35

11 DIP Switch Configurations.............................................................................................................................. 36

1General

This Operating Instruction describes the features, components, installation, and operation for the Setcom System

900 and 900E Intercom/Radio Mixers. Prior to commencing installation, read this manual completely through and

check the components ordered against those received. Prior to installation, the radio, alternator, and vehicle

battery should be in good working order. Any pre-existing receive or transmit problems with the radio should be

corrected prior to installation of the intercom.

2 System Description

2.1 IM-900

The Setcom System 900 is a vehicular intercom/radio mixer designed specifically for fire apparatus and other

emergency response vehicles. It provides noise-attenuating dual-speaker headsets with a Noise Reduction

Rating of 24dB for hearing conservation. It improves communications in-route by providing radio interface through

a noise-canceling boom-mounted microphone. An intercom system for communications between crewmembers is

also incorporated. The system is protected from radio frequency interference and vehicle-induced electronic noise

related to sirens, strobe lights, ignition system or alternator. The system provides two radio transmit circuits, this

allows for the Driver and an Officer to access the radio with the Pump Panel Station wired in parallel with the

Driver’s circuit. This means there can be a radio capable headset either at the Driver’s Station or at the Pump

Station, but there should not be a headset plugged into both stations at the same time. If two headsets are

plugged into the same circuit it will reduce the transmit level of the radio transmission and introduce background

noise from the second headset.

NOTE: These two ports are in parallel.

This means that a headset should not be

plugged into both ports at the same

time. Doing so will double load the

transmit circuit and may significantly

reduce the transmit signal level.

Use an IM-900E for vehicles requiring

more than two radio transmit circuits

2.2 Standard Features IM-900

- Up to 10 headset positions

- All headset positions hear the radio and have intercom access

- Automatic operation - no master station adjustment controls

- RFI and EMI protection

- Officer and Driver/Pump Panel Stations have radio transmit access (IM-900)

- Only the keying station transmits on radio Note: Captains position will override the Driver.

- Weatherproof stations for exterior mounting

- Hand microphones and cabin speakers may be retained and used normally

- Radio transmit headset can be used with a portable radio with the proper adapter

- Footswitch port (can provide one or both radio transmit positions with a Footswitch or Push Button Station)

2.3 System Description IM-900E

The IM-900E is similar to the IM-900 with a few important exceptions. The 900E has a total of four radio access

circuits as compared to two for the IM-900. An AUX port on the IM-900E replaces the built-in footswitch port on

the IM-900. If a footswitch is needed for the IM-900E an ES-907 extension station with Footswitch Port can be

used. The AUX port can be used as a pump panel port to plug in a MS-920 Aerial System or other independent

radio access station for EMS/Rescue or command vehicles.

2.4 Standard Features IM-900E

- Up to 10 headset positions

- All headset positions hear the radio and have intercom access

- Automatic operation - no master station adjustment controls

- RFI and EMI protection

- Officer and Driver and two additional ports have radio transmit access

- Only the keying station transmits on radio

- Weatherproof stations for exterior mounting

- Hand microphones and cabin speakers may be retained and used normally

These positions all have radio access and

are on independent circuits. Key any of the

four positions and it will lock out the other

three microphones, only the keying

operator’s voice will be transmitted. All

other positions will still have full duplex

access to the intercom.

The Auxiliary Port has full radio and

intercom access and can be used for a

PS-900 Pump Station. PS-900EMS Rear

Compartment Radio Access Station, or

for daisy chaining a MS-920 Master

Station and an AS-920 for use on an

aerial.

3 Components

3.1 IM-900 Intercom/Mixer Station

3.2 IM-900E Intercom/Mixer Station

3.3 CSB-900 and CSB901 Series Headsets

The IM-900 Intercom/Mixer contains all the electronics

necessary for the intercom amplifier and radio mixer

system. This station serves as the jack-in station for

Captain and Driver. A Pump Panel Station port is

paralleled off the Drivers circuit. It also provides ports for

the radio interface and intercom access with radio monitor

remote stations. A footswitch port allows either/both the

driver and Captain to key the radio with a footswitch or

push button stations. The IM-900’s small size (6.5”W x

5.0”H x 1.75”D) and lack of adjusting controls allows

mounting it anywhere in the vehicle.

The IM-900E Intercom/Mixer contains all the electronics

necessary for the intercom amplifier and radio mixer

system. This station serves as the jack-in station for

Captain and Driver and third radio transmit position. It

also provides an AUX port that can be used for a fourth

internal or exterior radio transmit station. An intercom

port for up to eight additional positions is included. The

IM-900E’s small size (6.5”W x 5.0”H x 1.75”D) and lack

of adjusting controls allows mounting it anywhere in the

vehicle.

CSB-900 Series Headsets utilize high noise attenuation

hearing protectors with a Noise Reduction Rating of 24dB in

conjunction with a noise canceling Electret microphone

mounted on a flexible boom. Standard configurations include

radio transmit headsets in both right and left dress models

designated, CSB-900R and CSB-900L respectively. Radio transmit

headsets have a volume control and a BLACK radio PTT

button mounted on the headset cup. CSB-900 headsets also

have a black backshell fitted to the plug. Although the CSB-900

headsets are intended for use at radio transmit stations in the

cab and at the pump panel position when at the scene, they

can be used at any station where a hot mic is desired.

CSB-900 Headsets with a 15 foot coil cord eliminate the need

to use an extension cord at the Pump Panel or other remote

stations. Radio transmit headsets may also be used with a

portable radio with the proper Portable Radio Adapter Cable

(PRAC). The CSB-901R & CSB-901L style headsets are for use at

the jumpseat positions as well as other remote locations. The RED

momentary PTT switch in this headset allows the user to talk on

the intercom but keeps unwanted noise off the line if the jumpseat

position is vacant, if preferred there is a Push-On/Push-Off PTT

switch and is designated with a -3. The plug backshell of the CSB-

901 headset is red, which identifies it as a non-radio transmit

headset. The 15 foot coil cord is standard; the six foot coil cord

version is identified by a -6 suffix (CSB-900R-6). Each headset

comes packaged with a hanger hook.

3.4 8B-900 and 8B-901 Series Headsets

3.5 CSB-900W3 and CSB-901W3 Wireless Headsets

8B-900 Series Headsets utilize high noise attenuation hearing protectors

with a Noise Reduction Rating of 24dB in conjunction with a noise

canceling Electret microphone on a flexible boom. Standard

configurations include a radio transmit headset and an intercom only

headset, 8B-900 and 8B-901. The 8B-900 radio transmit headsets have

a volume control and a BLACK radio PTT button mounted on the

headset cup. 8B-900 headsets also have a black backshell fitted to the

plug. Although the 8B-900 headsets are intended for use at radio

transmit stations in the cab, they can be used at any station where a hot

mic is desired. 8B-900 Headsets come with a standard 15 foot coil cord.

Radio transmit headsets may also be used with a portable radio with the

proper Portable Radio Adapter Cable (PRAC). The 8B-901 reversible

dress headset is for use at the jumpseat positions as well as other

remote locations. The RED PTT switch in this headset allows the user to

talk on the intercom but keeps unwanted noise off the line if the

jumpseat position is vacant, , if preferred there is a Push-On/Push-Off

PTT switch and is designated with a -3. The plug backshell of the 8B-

901 headset is red identifying it as a non-radio transmit headset. 8B-901

Headsets also have individual volume control and a 15 foot coil cord. All

900 series dual muff headsets comes packaged with a hanger hook. A 6

foot coil cord is available and is designated with a -6.

25-1004

Charging Cable

•Up to 1200 feet of range (line of sight). Typical range 300ft.

•"Instant On" - No need to turn the headset on and off. Advanced

motion sensor technology has been integrated into the Liberator

Headset. Headset shuts down after 15 minutes of inactivity and will

automatically turn back on when the firefighter grabs the headset.

•Aerial Advantage™ Antenna - Setcom offers the only wireless

system on the market with the option to have an advanced antenna

designed to optimize the wireless connection between the cab of the

apparatus and an aerial platform or ladder. The Aerial Advantage™

antenna is engineered to increase the wireless range on the vertical

axis versus the lateral orientation of standard wireless systems

designed for emergency vehicle use.

•Up to 30 hours of continuous talk time allows for more uses with

fewer charges.

•Ability to integrate portable radio into the headset allowing the

firefighter to simultaneously communicate over 2 radio channels.

(Fire ground and Dispatch)

•Encrypted wireless link for maximum security.

•Elimination of some cables reduces intercom installation time and

cost.

•Premium dual-speaker headset with noise reduction rating of 24dB.

•Heavy-duty and durable design to extend life in a demanding

environment.

•Available in Behind-the-Head Style.

•Will operate while plugged into vehicle's power.

•Base Stations can be programmed for either Radio Transmit CSB-

900W3 or Intercom only CSB-901W3 also BASE Stations can be

programmed to allow Most Bluetooth®-enabled cell phones

3.6 6B-900 and 6B-901 Series Headsets

3.7 5B-EMS900 and 5B-EMA901 Series Headsets

3.8 25-0689 Coiled Extension Cable

The 6B-900 series is a single ear muff, over the head, reversible

cable dress headset. Standard configurations include a radio

transmit headset and an intercom only headset, the 6B-900 and

6B-901 respectively. The reversible cable dress eliminates the

need for a Right or Left style. The headsets are always live on the

intercom and have radio Push-To-Talk and volume control located

on the Headset. This series of headset comes with a 15' Coil-Cord

The 5B-EMS900 is a single speaker headset that is

designed to allow the Medical Technician to hear the patient

in one ear and the intercom and radio audio in the other ear.

The headset has a reversible cable dress which allows it to

be worn on either side of the head. Volume control and the

radio PTT button are mounted in the in-line box as shown

left. A clothing clip is provided on the in-line box as well.

Standard configuration provides for a 28-inch straight cord

with a 15 foot coil cord. A 6 foot coil cord is optional. The

single muff encompasses the ear but offers no hearing

protection. The vinyl covered muff, replaceable windscreen

and the waterproof microphone make the 5B-EMS900 easy

to clean up when used for EMS operations.

This is a comfortable durable headset ideal for use in mobile

vehicles where hearing protection is not required.

The “Dash 3” version of the jumpseat headsets uses a

PO/PO (Push-ON/Push-OFF) switch. This allows the

crewmember to talk on the intercom without needing to hold

the PTT button on the headset. This headset is most

commonly used at a Tiller Station or in conjunction with a 25-

0689 15ft Coiled Extension Cable and the Tailboard Station

to assist the driver when backing up.

3.9 ES-900-xx and ES-900RA-xx Extension Stations

3.10 ES-907-xx Extension Station

3.10 RSJ-900RA-xx Remote Station Jack

The ES-900-xx and ES-900RA-xx Extension Stations extend

any Tip-Ring-Sleeve (TRS) connection to a remote location. It

can be used in radio access or intercom only locations. The

ES-900-xx and ES-900RA-xx are commonly used to remote

the Driver and Officer locations when the IM-900’s location is

hidden. They can also be used in jump seat locations where

obstacles in the compartment make it difficult for two

crewmembers to both plug into a dual jumpseat station. The

ES-900-xx and ES-900RA-xx are available in a wide range of

cable lengths, with xx indicating the length.

The RSJ-900RA-xx Remote Station Jack is used to remote

radio transmit headset jacks on System 900 Master Stations

(IM-900, IM-900E, MS-922, MS-922E); with xx indicating the

length. The extension cable is unterminated on one end to

allow easy installation of Panel Mount Jack (part number 21-

8004). The cable is terminated with a right angle Tip-Ring-

Sleeve (TRS) connector on the other end.

Note: Panel Mount Jack must be isolated from chassis ground

– Part number 21-8004 Jack includes isolating nylon washers.

The ES-907-xx Extension Station extends any Tip-Ring-

Sleeve (TRS) connection to a remote location with the

addition of a foot switch port.

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