SEW-Eurodrive UHX71B Bedienungsanleitung

Drive Technology \ Drive Automation \ System Integration \ Services

Manual

UHX71B Controller (Performance Class power)

with OSR71B Fieldbus Interface (EtherNet/IP, Modbus/TCP

and PROFINET)

Edition 04/2013 20101341 / EN

SEW-EURODRIVE—Driving the world

Manual – UHX71B Controller with OSR71B Fieldbus Interface 3

Contents

1 General information ............................................................................................ 7

1.1 How to use this documentation................................................................... 7

1.2 Structure of the safety notes ....................................................................... 7

1.2.1 Meaning of signal words .............................................................. 7

1.2.2 Structure of the section safety notes ........................................... 7

1.2.3 Structure of the embedded safety notes...................................... 7

1.3 Rights to claim under warranty ................................................................... 8

1.4 Content of the documentation..................................................................... 8

1.5 Exclusion of liability..................................................................................... 8

1.6 Other applicable documentation ................................................................. 8

1.7 Product names and trademarks.................................................................. 8

1.8 Copyright..................................................................................................... 9

2 Safety Notes ...................................................................................................... 10

2.1 General information .................................................................................. 10

2.2 Target group ............................................................................................. 10

2.3 Bus systems.............................................................................................. 11

2.4 Functional safety technology .................................................................... 11

2.5 Hoist applications...................................................................................... 11

3 Introduction ....................................................................................................... 12

3.1 Content of this manual .............................................................................. 12

3.2 Characteristics .......................................................................................... 12

3.2.1 Process data exchange ............................................................. 12

3.2.2 Parameter access...................................................................... 12

3.2.3 Monitoring functions................................................................... 12

4 Assembly and Installation Notes for Ethernet ............................................... 13

4.1 Connecting the UHX71B-OSR71B controller to an Ethernet network ...... 13

4.2 Pin assignment X21 and X22.................................................................... 13

4.2.1 Connection controller / Ethernet ................................................ 14

4.3 Shielding and routing bus cables .............................................................. 14

4.4 The integrated Ethernet switch ................................................................. 15

4.4.1 Auto-crossing............................................................................. 15

4.4.2 Auto-negotiation......................................................................... 15

4.4.3 Notes on multicast handling....................................................... 15

4.5 Status LED ............................................................................................... 15

4.5.1 Status LED in EtherNet/IP operation ......................................... 15

4.5.2 Status LED in PROFINET operation.......................................... 16

4.5.3 Link/Activity LED........................................................................ 17

4Manual – UHX71B Controller with OSR71B Fieldbus Interface

Contents

4.6 TCP/IP addressing and subnetworks........................................................ 18

4.6.1 Introduction ................................................................................ 18

4.6.2 MAC address ............................................................................. 18

4.6.3 IP address.................................................................................. 18

4.6.4 Network classes......................................................................... 19

4.6.5 Subnet mask.............................................................................. 19

4.6.6 Standard gateway...................................................................... 20

4.6.7 DHCP (Dynamic Host Configuration Protocol) .......................... 20

4.7 Setting the IP address parameters ........................................................... 20

4.7.1 Initial startup .............................................................................. 20

4.7.2 Changing the IP address parameters after successful

initial startup............................................................................... 20

4.7.3 Deactivating / activating the DHCP............................................ 21

4.8 Replacing the unit ..................................................................................... 21

5 Configuration and Startup (EtherNet/IP)......................................................... 22

5.1 Validity of the EDS file for UHX71B-OSR71B........................................... 22

5.2 Configuring the master (EtherNet/IP scanner).......................................... 22

5.2.1 Process data exchange ............................................................. 23

5.2.2 Other settings ............................................................................ 25

5.3 Settings in the UHX71B-OSR71B controller ............................................. 25

5.3.1 Process data configuration Ethernet/IP slave and

modbus/TCP.............................................................................. 25

5.3.2 Status of the Ethernet/IP fieldbus interface .............................. 26

5.3.3 Checking the process data communication ............................... 27

5.4 Configuration examples in RSLogix5000 .................................................. 27

5.4.1 UHX71B-OSR71B with 16 PD data exchange .......................... 27

6 Ethernet Industrial Protocol (EtherNet/IP) ...................................................... 29

6.1 Introduction ............................................................................................... 29

6.2 Process data exchange ............................................................................ 29

6.2.1 Timeout response ...................................................................... 29

6.3 CIP object directory................................................................................... 30

6.3.1 Identity object............................................................................. 30

6.3.2 Message router object ............................................................... 31

6.3.3 Assembly object......................................................................... 32

6.3.4 TCP/IP interface object.............................................................. 33

6.3.5 Ethernet link object .................................................................... 33

6.4 General Error Codes................................................................................. 35

7 Configuration and Startup (Modbus/TCP) ...................................................... 36

7.1 Configuration for the master (Modbus scanner) ....................................... 36

7.1.1 Hardware configuration.............................................................. 36

7.1.2 Settings for the Ethernet component ......................................... 37

7.1.3 Addressing the drive using I/O scanning ................................... 38

7.2 Settings in the UHX71B-OSR71B controller ............................................. 39

7.2.1 Process data configuration ........................................................ 39

Manual – UHX71B Controller with OSR71B Fieldbus Interface 5

Contents

7.3 Project planning example in PL7 PRO...................................................... 39

7.3.1 UHX71B-OSR71B controller with 16 PD data exchange........... 39

7.4 Examples for data exchange via Modbus/TCP......................................... 41

7.4.1 Writing and reading process data .............................................. 42

8 Modbus Protocol (Modbus/TCP) ..................................................................... 44

8.1 Introduction ............................................................................................... 44

8.1.1 Mapping and addressing ........................................................... 44

8.1.2 Services (function codes) .......................................................... 45

8.1.3 Access ....................................................................................... 45

8.2 Protocol structure ...................................................................................... 45

8.2.1 Header ....................................................................................... 46

8.2.2 Service FC3 – Read Holding Registers ..................................... 47

8.2.3 FC16 – Write Multiple Registers ................................................ 48

8.2.4 Service FC23 – Read/Write Multiple Registers ......................... 49

8.2.5 Service FC43 - Read Device Identification ................................ 50

8.3 Connection management.......................................................................... 51

8.3.1 Sending process output data (requesting controlling

connection) ................................................................................ 51

8.3.2 Dropping connections ................................................................ 51

8.3.3 Timeout monitoring .................................................................... 51

9 Error Diagnostics for Operation on EtherNet/IP and Modbus/TCP .............. 52

9.1 Diagnostic procedure ................................................................................ 52

9.1.1 Step 1: Checking the LED status............................................... 52

9.1.2 Step 2: Check the Status LED and the Status display of the

master (scanner)........................................................................ 52

9.1.3 Step 3: Error diagnostics ........................................................... 52

10 PROFINET IO Configuration............................................................................. 54

10.1 Installing the GSDML file for UHX71B-OSR71B ....................................... 54

10.2 Assigning a PROFINET device name ....................................................... 55

10.3 Configuring the PROFINET interface for the UHX71B-OSR71B

controller ................................................................................................... 56

10.3.1 Creating a new project............................................................... 56

10.3.2 Configuring a node .................................................................... 58

10.4 PROFINET configuration with topology detection..................................... 59

10.4.1 Introduction ................................................................................ 59

10.4.2 Creating a PROFINET IO project and starting the topology

editor.......................................................................................... 59

10.4.3 Specifying the topology and detecting faulty connections ......... 60

10.4.4 Changing port properties ........................................................... 62

10.4.5 Topology diagnostics ................................................................. 64

10.4.6 Port statistics ............................................................................. 65

11 Operating Behavior on PROFINET IO ............................................................. 67

11.1 Process data exchange with the SEW controller ...................................... 67

11.1.1 Control example for SIMATIC S7 .............................................. 67

6Manual – UHX71B Controller with OSR71B Fieldbus Interface

Contents

11.2 Settings in the UHX71B-OSR71B controller ............................................. 69

11.2.1 Process data configuration of the PROFINET slave.................. 69

11.2.2 Status of the PROFINET fieldbus interface .............................. 69

11.2.3 Checking the process data communication ............................... 70

12 Error Diagnostics on PROFINET ..................................................................... 71

12.1 Diagnostic procedures .............................................................................. 71

12.1.1 Diagnostic problem 1: UHX71B-OSR71B does not work on

PROFINET IO............................................................................ 72

12.1.2 Diagnostic problem 2: No process data exchange with the I/O

controller .................................................................................... 73

13 Appendix............................................................................................................ 74

13.1 Overview of parameters ........................................................................... 74

13.1.1 Bus independent parameters..................................................... 74

13.1.2 Bus dependent parameters ....................................................... 75

Index................................................................................................................... 76

Manual – UHX71B Controller with OSR71B Fieldbus Interface 7

How to use this documentation

General information

1 General information

1.1 How to use this documentation

The documentation is an integral part of the product and contains important information

on operation and service. The documentation is written for all employees who assemble,

install, start up, and service this product.

The documentation must be accessible and legible. Make sure that persons responsible

for the system and its operation, as well as persons who work independently on the unit,

have read through the documentation carefully and understood it. If you are unclear

about any of the information in this documentation, or if you require further information,

contact SEW-EURODRIVE.

1.2 Structure of the safety notes

1.2.1 Meaning of signal words

The following table shows the grading and meaning of the signal words for safety notes,

warnings regarding potential risks of damage to property, and other notes.

1.2.2 Structure of the section safety notes

Section safety notes do not apply to a specific action but to several actions pertaining to

one subject. The symbols used either indicate a general hazard or a specific hazard.

This is the formal structure of a section safety note:

1.2.3 Structure of the embedded safety notes

Embedded safety notes are directly integrated in the instructions just before the descrip-

tion of the dangerous action.

This is the formal structure of an embedded safety note:

•SIGNAL WORD Type and source of danger.

Possible consequence(s) if disregarded.

– Measure(s) to prevent the danger.

Signal word Meaning Consequences if disregarded

DANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its envi-

ronment

INFORMATION Useful information or tip: Simpli-

fies the handling of the drive

system.

SIGNAL WORD

Type and source of danger.

Possible consequence(s) if disregarded.

• Measure(s) to prevent the danger.

8Manual – UHX71B Controller with OSR71B Fieldbus Interface

1Rights to claim under warranty

General information

1.3 Rights to claim under warranty

A requirement of fault-free operation and fulfillment of any rights to claim under limited

warranty is that you adhere to the information in the documentation. Therefore read the

documentation before you start working with the unit.

1.4 Content of the documentation

This document contains additional safety-related information and conditions for opera-

tion in safety-related applications.

1.5 Exclusion of liability

You must comply with the information contained in this documentation to ensure safe

operation and to achieve the specified product characteristics and performance fea-

tures. SEW-EURODRIVE assumes no liability for injury to persons or damage to equip-

ment or property resulting from non-observance of these operating instructions. In such

cases, any liability for defects is excluded.

1.6 Other applicable documentation

Observe the following applicable documents:

• "Controller UHX71B (performance class power)" manual

•"MOVI-PLC

®Programming in the PLC Editor" manual

The following publications and documents apply to the connected units:

• Operating instructions of the units

(Units are, for example, MOVIDRIVE®B, MOVITRAC®B, MOVIAXIS®)

• For units with functional safety technology, also the respective

"Functional Safety" manuals

Make sure you always use the latest documentation.

Our documentation is available in various languages for download from the SEW

homepage (www.sew-eurodrive.com). If you are unclear about any of the information in

this documentation or if you require further information, consult SEW-EURODRIVE.

If required, you can order printed copies of the documentation from SEW-EURODRIVE.

1.7 Product names and trademarks

All product names in this documentation are trademarks or registered trademarks of

their respective titleholders.

Manual – UHX71B Controller with OSR71B Fieldbus Interface 9

General information

1.8 Copyright

Unauthorized duplication, modification, distribution or any other use of the whole or any

part of this documentation is strictly prohibited.

10 Manual – UHX71B Controller with OSR71B Fieldbus Interface

2General information

Safety Notes

2 Safety Notes

2.1 General information

The following basic safety notes must be read carefully to prevent injury to persons and

damage to property. The operator must ensure that the basic safety notes are read and

adhered to.

Ensure that persons responsible for the machinery and its operation as well as persons

who work independently have read through the documentation carefully and understood

it. If you are unclear about any of the information in this documentation or if you require

further information, please contact SEW-EURODRIVE.

The following safety notes refer to the use of the software. Also adhere to the supple-

mentary safety notes in this document and in the documentation of the connected

devices from SEW-EURODRIVE.

This document does not replace the detailed documentation of the connected devices.

This document assumes that the user has access to and is familiar with the documen-

tation for all connected devices from SEW-EURODRIVE.

Never install or start up damaged products. Submit a complaint to the shipping company

immediately in the event of damage.

During operation, the devices may have live, uninsulated, and sometimes moving or

rotating parts as well as hot surfaces depending on their degree of protection.

Removing covers without authorization, improper use as well as incorrect installation or

operation may result in severe injuries to persons or damage to property. Refer to the

documentation for additional information.

2.2 Target group

Any work with the software may only be performed by adequately qualified personnel.

Qualified personnel in this context are persons who have the following qualifications:

• Appropriate instruction.

• Knowledge of this documentation and other applicable documentation.

• SEW-EURODRIVE recommends additional product training for products that are

operated using this software.

Any mechanical work on connected units may only be performed by adequately quali-

fied personnel. Qualified personnel in the context of this documentation are persons

familiar with the design, mechanical installation, troubleshooting and servicing of the

product who possess the following qualifications:

• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician

(final examinations must have been passed).

• Knowledge of this documentation and other applicable documentation.

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