SEW-Eurodrive MOVIDRIVE system Bedienungsanleitung

*27793095_0822*

Drive Technology \ Drive Automation \ System Integration \ Services

Compact Operating Instructions

Application Inverter

MOVIDRIVE® technology

Edition 08/2022 27793095/EN

SEW-EURODRIVE—Driving the world

Table of contents

Compact Operating Instructions – MOVIDRIVE® technology 3

Table of contents

1 General information.................................................................................................................. 4

1.1 Scope of this documentation...........................................................................................4

1.2 Structure of the safety notes ...........................................................................................4

2 Safety notes .............................................................................................................................. 6

2.1 Preliminary information ...................................................................................................6

2.2 Duties of the user............................................................................................................6

2.3 Target group ...................................................................................................................7

2.4 Network security and access protection .........................................................................7

2.5 Designated use ...............................................................................................................8

2.6 Functional safety technology ..........................................................................................8

2.7 Transport.........................................................................................................................9

2.8 Installation/assembly.......................................................................................................9

2.9 Electrical installation .....................................................................................................10

2.10 Protective separation ....................................................................................................10

2.11 Startup/operation ..........................................................................................................11

3 MOVIDRIVE®technology type code ...................................................................................... 12

4 Installation............................................................................................................................... 13

4.1 Special aspects when transporting the devices ............................................................13

4.2 Mechanical installation..................................................................................................14

4.3 Electrical installation .....................................................................................................17

4.4 BW.. braking resistors...................................................................................................23

4.5 Terminal assignment of basic unit ................................................................................32

4.6 Wiring diagrams ............................................................................................................39

5 Startup ..................................................................................................................................... 53

5.1 Setting the EtherCAT® ID.............................................................................................53

5.2 Startup requirements ....................................................................................................54

6 Operation................................................................................................................................. 55

6.1 General information ......................................................................................................55

6.2 Operating displays ........................................................................................................56

7 Service..................................................................................................................................... 67

7.1 Extended storage..........................................................................................................67

7.2 Shutdown ......................................................................................................................67

27793095/EN – 08/2022

1General information

Scope of this documentation

Compact Operating Instructions – MOVIDRIVE® technology

1 General information

1.1 Scope of this documentation

This documentation comprises the general safety notes and selected information on

the inverter.

• Please note that this documentation does not replace the detailed operating in-

structions.

• Read the detailed operating instructions before you start working with the inverter.

• Observe the information, instructions and notes in the detailed operating instruc-

tions. This is essential for fault-free operation of the device and fulfillment of any

rights to claim under guarantee.

1.2 Structure of the safety notes

1.2.1 Meaning of signal words

The following table shows the grading and meaning of the signal words for safety

notes.

Signal word Meaning Consequences if disregarded

DANGER Imminent hazard Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the product or its envi-

ronment

INFORMATION Useful information or tip: Simplifies

handling of the product.

27793095/EN – 08/2022

General information

Structure of the safety notes

Compact Operating Instructions – MOVIDRIVE® technology 5

1.2.2 Structure of section-related safety notes

Section-related safety notes do not apply to a specific action but to several actions

pertaining to one subject. The hazard symbols used either indicate a general hazard

or a specific hazard.

This is the formal structure of a safety note for a specific section:

SIGNAL WORD

Type and source of hazard.

Possible consequence(s) if disregarded.

• Measure(s) to prevent the hazard.

Meaning of the hazard symbols

The hazard symbols in the safety notes have the following meaning:

Hazard symbol Meaning

General hazard

Warning of dangerous electrical voltage

Warning of hot surfaces

Warning of automatic restart

1.2.3 Structure of embedded safety notes

Embedded safety notes are directly integrated into the instructions just before the de-

scription of the dangerous action.

This is the formal structure of an embedded safety note:

 SIGNAL WORD! Type and source of hazard. Possible consequence(s) if disre-

garded. Measure(s) to prevent the hazard.

27793095/EN – 08/2022

2Safety notes

Preliminary information

Compact Operating Instructions – MOVIDRIVE® technology

2 Safety notes

2.1 Preliminary information

The following general safety notes serve the purpose of preventing injury to persons

and damage to property. They primarily apply to the use of products described in this

documentation. If you use additional components, also observe the relevant warning

and safety notes.

2.2 Duties of the user

As the user, you must ensure that the basic safety notes are observed and complied

with. Make sure that persons responsible for the machinery and its operation as well

as persons who work on the device independently have read through the documenta-

tion carefully and understood it.

As the user, you must ensure that all of the work listed in the following is carried out

only by qualified specialists:

• Setup and installation

• Installation and connection

• Startup

• Maintenance and repairs

• Shutdown

• Disassembly

Ensure that the persons who work on the product pay attention to the following regula-

tions, conditions, documentation, and information:

• National and regional safety and accident prevention regulations

• Warning and safety signs on the product

• All other relevant project planning documents, installation and startup instructions,

and wiring diagrams

• Do not assemble, install or operate damaged products

• All system-specific specifications and conditions

Ensure that systems in which the product is installed are equipped with additional

monitoring and protection devices. Observe the applicable safety regulations and leg-

islation governing technical work equipment and accident prevention regulations.

27793095/EN – 08/2022

Safety notes

Target group

Compact Operating Instructions – MOVIDRIVE® technology 7

2.3 Target group

Specialist for me-

chanical work

Any mechanical work may be performed only by adequately qualified specialists. Spe-

cialists in the context of this documentation are persons who are familiar with the

design, mechanical installation, troubleshooting, and maintenance of the product who

possess the following qualifications:

• Qualifications in the field of mechanics in accordance with the national regulations

• Familiarity with this documentation

Specialist for elec-

trotechnical work

Any electrotechnical work may be performed only by electrically skilled persons with a

suitable education. Electrically skilled persons in the context of this documentation are

persons who are familiar with electrical installation, startup, troubleshooting, and main-

tenance of the product who possess the following qualifications:

• Qualifications in the field of electrical engineering in accordance with the national

regulations

• Familiarity with this documentation

Additional qualifi-

cations

In addition to that, these persons must be familiar with the valid safety regulations and

laws, as well as with the requirements of the standards, directives, and laws specified

in this documentation.

The persons must have the express authorization of the company to operate, pro-

gram, parameterize, label, and ground devices, systems, and circuits in accordance

with the standards of safety technology.

Instructed persons All work in the areas of transport, storage, installation, operation and waste disposal

may only be carried out by persons who are trained and instructed appropriately.

These instructions must enable the persons to carry out the required activities and

work steps safely and in accordance with regulations.

2.4 Network security and access protection

A bus system makes it possible to adapt electronic drive technology components to

the particulars of the machinery within wide limits. There is a risk that a change of pa-

rameters that cannot be detected externally may result in unexpected but not uncon-

trolled system behavior and may have a negative impact on operational safety, system

availability, or data security.

Ensure that unauthorized access is prevented, especially with respect to Ethernet-

based networked systems and engineering interfaces.

Use IT‑specific safety standards to increase access protection to the ports. For a port

overview, refer to the respective technical data of the device in use.

27793095/EN – 08/2022

2Safety notes

Designated use

Compact Operating Instructions – MOVIDRIVE® technology

2.5 Designated use

The product is intended for control cabinet installation in electrical systems or ma-

chines.

In case of installation in electrical systems or machines, startup of the product is pro-

hibited until it is determined that the machine meets the requirements stipulated in the

local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the

EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-

trical equipment of machines). The product meets the requirements stipulated in the

Low Voltage Directive 2014/35/EU.

The standards given in the declaration of conformity apply to the product.

The systems can be mobile or stationary.

Do not connect any other loads to the product. Never connect capacitive loads to the

product.

The product can be used to operate the following motors in industrial and commercial

systems:

• AC asynchronous motors with squirrel-cage rotor

• Permanent-field AC synchronous motors

Technical data and information on the connection conditions are provided on the

nameplate and in chapter "Technical data" in the documentation. Always comply with

the data and conditions.

Unintended or improper use of the product may result in severe injury to persons and

damage to property.

2.5.1 Hoist applications

To avoid danger of fatal injury due to falling hoists, observe the following points when

using the product in lifting applications:

• Use mechanical protection devices.

Application in ELSM® control mode

When the inverter is operated in ELSM® control mode, using it in lifting applications is

not permitted. In this control mode only applications of horizontal materials handling

are permitted.

2.5.2 Restrictions under the European WEEE Directive 2012/19/EU

Options and accessories from SEW-EURODRIVE may only be used in combination

with products from SEW-EURODRIVE.

2.6 Functional safety technology

The product must not perform any safety functions without a higher-level safety sys-

tem unless explicitly allowed by the documentation.

27793095/EN – 08/2022

Safety notes

Transport

Compact Operating Instructions – MOVIDRIVE® technology 9

2.7 Transport

Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-

ping company immediately about any damage. If the product is damaged, it must not

be assembled, installed or started up.

Observe the following notes when transporting the device:

• Ensure that the product is not subject to mechanical impact.

If necessary, use suitable, sufficiently dimensioned handling equipment.

Observe the information on climatic conditions in chapter "Technical data" of the docu-

mentation.

2.8 Installation/assembly

Ensure that the product is installed and cooled according to the regulations in this doc-

umentation.

Protect the product from excessive mechanical strain. Ensure that elements are not

deformed or insulation spaces are maintained, particularly during transportation. Elec-

tric components must not be mechanically damaged or destroyed.

Observe the notes in the chapter "Mechanical installation".

2.8.1 Restrictions of use

The following applications are prohibited unless the device is explicitly designed for

such use:

• Use in potentially explosive atmospheres

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation

• Operation in applications with impermissibly high mechanical vibration and shock

loads in excess of the regulations stipulated in EN61800-5-1

• Use at an elevation of more than 3800 m above sea level

The product can be used at altitudes above 1000 m above sea level up to 3800 m

above sea level under the following conditions:

• Taking the reduced continuous rated current into consideration, see the chapter

"Technical data" of the documentation.

• Above 2000m above sea level, the air and creeping distances are only sufficient

for overvoltage class II according to EN 60664. If the installation requires over-

voltage category III according to EN 60664 you have to reduce the overvoltages

on the system side from category III to II using additional external overvoltage pro-

tection.

• If a protective electrical separation is required, then implement this outside the

product at altitudes of more than 2000m above sea level (protective separation in

accordance with EN61800‑5‑1 and EN60204‑1).

27793095/EN – 08/2022

2Safety notes

Electrical installation

Compact Operating Instructions – MOVIDRIVE® technology

2.9 Electrical installation

Ensure that all of the required covers are correctly attached after the electrical installa-

tion.

Make sure that preventive measures and protection devices comply with the applica-

ble regulations (e.g. EN60204-1 or EN61800-5-1).

2.9.1 Required preventive measure

Make sure that the product is correctly attached to the ground connection.

2.9.2 Stationary application

Necessary preventive measure for the product:

Type of energy transfer Preventive measure

Direct power supply • Ground connection

2.9.3 Regenerative operation

The drive is operated as a generator due to the kinetic energy of the system/machine.

Before opening the connection box, secure the output shaft against rotation.

2.10 Protective separation

The product meets all requirements for protective separation of power and electronics

connections in accordance with EN 61800-5-1. The connected signal circuits must

meet requirements according to SELV (Safety Extra Low Voltage) or PELV (Protective

Extra Low Voltage) to ensure protective separation. The installation must meet the re-

quirements for protective separation.

In order to avoid exceeding the permitted contact voltages in SELV or PELV power cir-

cuits in the event of a fault, continuous equipotential bonding is required in the vicinity

of these power circuits. If this is not possible, other preventive measures must be

taken. These preventive measures are described in EN61800-5-1.

27793095/EN – 08/2022

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