Sharp AL-1552 Bedienungsanleitung

CODE : 00Z

qSERVICE MANUAL

CONTENTS

Parts marked with "!" are important for maintaining the safety of the set. Be sure to replace these parts with specified

ones for maintaining the safety and performance of the set.

SHARP CORPORATION This document has been published to be used

for after sales service only.

The contents are subject to change without notice.

AL1553/A1E

DIGITAL MULTIFUNCTIONAL

SYSTEM

AL-1552

MODEL AL-1553

AL-1552

The AL-1552/AL-1553 Service Manual describes only changed from

AL-1217/AL-1457 Service Manual.

For the common contents, please refer to the AL-1217/AL-1457

Service Manual (Code: 00ZAL1457/A1E)

The AL-1552/AL-1553 is a developed from the AL-1217/AL-1457, and

provided with the duplex function.

For the duplex section, refer to the AL-1555 Service Manual and Parts

Guide.

[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1

[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

DParts Guide

Model Reference Model

1 AL-1552 AL-1217

2 AL-1553 AL-1457

3 Duplex AL-1555

AL-1552/AL-1553 GENERAL

1 – 1

[ 1 ] GENERAL

1. MAJOR FUNCTIONS

Configurations

Descriptions of items

F: Standard provision

×: No function or no option available

Item CPM SB/MB 2 Tray SPF R-SPF Color

Scanner GDI

printer PCL

printer SOPM Duplex Memory FAX

Model

AL-1552 15CPM SB ×××FF ×FF

16M ×

AL-1553 15CPM MB ×F×FF ×FF

16M ×

CPM: Copy speed (Copies Per Minute)

SB/MB: SB = Manual feed single bypass, MB = Manual feed multi bypass

2 tray: Second cassette unit.

SPF: Original feed unit

R-SPF: Duplex original feed unit

Color scanner: Color scanner function

GDI printer: GDI printer function with USB.

PCL printer: PCL printer function with USB.

SOPM: Scan Once Print Many function (Many copies are made by one scan.)

Duplex: Auto duplex copy function

Memory: Standard page memory

FAX: FAX function.

AL-1553

AL-1552

AL-1552/AL-1553 DUPLEX-RELATED ITEMS

1 – 2

[ 2 ] DUPLEX-RELATED ITEMS

1. Motors and solenoids

No. Part name Control signal Function/Operation

1 Main motor MM Drives the copier.

2 Scanner motor MRMT Drives the optical mirror base (scanner unit).

3 Toner motor TM Supplies toner.

4 Cooling fan motor VFM Cools the optical section.

5 Resist roller solenoid RRS Resist roller rotation control solenoid

6 Paper feed solenoid CPFS1 Cassette Paper feed solenoid 1

7 Multi paper feed solenoid MPFS Multi manual pages feed solenoid

8 SPF motor SPFM Drives the single pass feeder

9 Duplex motor DMT Devices the duplex paper transport section

10 Original feed solenoid SPUS Original feed solenoid

11 Paper feed solenoid CPFS2 Cassette Paper feed solenoid 2

12 SPF resist roller solenoid SRRS Original resist roller solenoid

13 SPF paper feed solenoid SPFS Original paper feed solenoid

213

812

11 6

AL-1552/AL-1553 DUPLEX-RELATED ITEMS

1 – 3

2. Duplex motor section (Duplex model only)

A. Remove the rear cabinet.

1) Remove four screws.

2) Remove the rear cabinet.

B. Remove the main PWB.

1) Disconnect each connector.

2) Remove four screws, and remove the MCU PWB.

3) Disconnect the connector.

4) Remove five screws, and remove the I/F PWB.

C. Remove the Duplex motor.

1) Remove two screws.

2) Remove the Duplex motor cover.

3) Remove the Duplex motor.

Note: When reassembling, be sure to engage the Duplex motor gear

with the belt on the main body side.

3. Reverse roller section (Duplex model only)

A. Remove the reverse unit.

1) Remove four screws.

2) Remove the spring, and the earth wire.

3) Remove the reverse unit.

B. Remove the reverse roller.

1) Bend the reverse roller and remove it.

3) 1)

AL-1552/AL-1553 DUPLEX-RELATED ITEMS

1 – 4

4. Duplex adjustment

A. Adjusting the paper reverse position in memory

for duplex copying

This step adjusts the front surface printing (odd-number pages of a doc-

ument set) in the S-D mode copying and the leading edge position of an

image on even-number pages in the D-S mode.

That is, it covers the adjustment of the second surface printing mode

(image loss at the front edge of an image) in which image data is once

stored in memory.

The image data is read, starting from its front end in the document deliv-

ery direction (Reference direction of document setting in the OC

mode)and stored in memory.

This stored image data is printed starting at the printing start position, in

the order of last-stored data to the first-stored data.

In other words, the front edge image loss of the image can be adjusted

by changing the document read end position.

(Adjustment procedure)

1) Preparing test chart (Draw a scale at the rear end of one side of a

sheet of A4 white paper or letter paper).

2) Set the test chart so that the scale is positioned as shown below,

in the S-D mode.

3) Execute simulation 50-18 to make a copy and check the front edge

image loss at the area where the scale is printed.

Adjust the setting so that the front edge image loss is less than 4.0

mm in the Duplex mode.

An increase of 1 in setting represents an increase of 0.1 mm

in image loss.

B. Adjusting trailing edge void in duplex copy mode

This is the adjustment of the first surface printing mode (rear end void)

in duplex copying.

In a duplex copying operation, the paper is delivered starting from the

rear end of the first printing surface. It is therefore necessary to make a

void area at the rear end on the first printing surface to prevent paper

jam at the fusing part.

Adjustment modes:

1) Paper trailing edge void quantity 50-19 (TEXT)

This adjustment is made when the cassette paper size is recog-

nized. The trailing edge void quantity can be adjusted by changing

the trailing edge image laser OFF timing.

(Adjustment procedure)

(1) Paper trailing edge void quantity

1) Preparing test chart (Draw a scale at the rear end of one side of a

sheet of A/4 white paper or letter paper)

2) Set the test chart on the document glass as shown below.

3) Using the user simulation [18], set the paper size of the first cassette.

4) Execute simulation 50-19 to turn on the TEXT lamp and make the

printing mode in OC-D mode.

Make a copy of the test chart to check the void area of the scale on

the image.

Adjust the setting so that the void area is 4 - 5 mm. An increase in 1

of setting represents 0.1 mm in void area.

510

Scale (S-D mode)

510

The front edge of the

scale on test chart

Front edge of paper

Void area

less than 4 mm

• Letter paper : 4

• A4 paper : 3

2nd printin

surface where scale is printed

(

lower side

)

Document guide The trailing edge has a scale

Table glass

The trailing edge void on the first printing surface is shown above.

Paper

Void position to be check

AL-1552/AL-1553 DUPLEX-RELATED ITEMS

1 – 5

5. List of simulations

Sim

No. Kind of

main code Sub

code Operation

01 Optical system 01

06 Mirror scan operation

Aging of mirror scanning

02 SPF Individual

load operation 02

SPF sensor status display

Motor ON

Paper feed solenoid ON

05 Lamp ON check 01

Operation panel display check

Fusing lamp, cooling fan operation check

Copy lamp ON

06 Machine

individual load

operation

02 Paper feed solenoid ON

Resist solenoid ON

07 Aging 01

06 Warm-up display and aging with jam

Intermittent aging

08 High voltage

output check 01

Developing bias

Main charger (Grid high)

Grid voltage (Low)

Transfer charger

10 Other None Toner motor aging

14 Trouble reset None Cancel of troubles other than U2

16 U2 trouble reset None Cancel of U2 trouble

22 Counter display 04

JAM total counter display

Total counter display

SPF counter display

Drum counter display

P-ROM version display

Copy counter display

Printer counter display

Scanner mode counter display

Scanner counter display

SPF JAM counter display

24 Special counter

clear 01

JAM total counter clear

SPF counter clear

Drum counter clear

Copy counter clear

Printer counter clear

Scanner counter clear

SPF JAM total counter clear

Scanner mode counter clear

25 Main motor ON 01

Main motor operation check (Cooling

fan motor rotation check)

Polygon motor ON

26 Various setup 01

Manual feed setup

(R) SPF setup

Second cassette setup

Machine duplex setup

Destination setup

Machine conditions check

Rear edge void setup

CE mark support control ON/OFF

Cancel of stop at drum life over

Memory capacity check

Polygon motor OFF time setup

Time required for turning OFF after

completion of printing)

Transfer ON timing control setup

Side void setup

SPF document rear edge read setup

Energy-save mode copy lamp setup

Fan control select setup

30 Sensor

operation check

(Standard

provision)

01 Paper sensor status display

43 Fusing

temperature

setup

Fusing temperature setup (Normal copy)

Fusing temperature setup 2

Fusing temperature setup in duplex

copy

Setup of fusing control of postcard size

paper

46 Exposure

adjustment 01

Copy density adjustment (300dpi)

Copy density adjustment (600dpi)

Image contrast adjustment (300dpi)

γtable setup or AE operation mode setup

SPF exposure correction

Image contrast adjustment (600dpi)

Image sharpness adjustment

Copier color reproduction setup

48 Magnification

ratio correction 01 Front/rear (main scanning) direction and

scan (sub scanning) direction

magnification ratio adjustment

49 01 Flash ROM program writing mode

50 Lead edge

adjustment 01

Lead edge image position

Center offset adjustment

Memory reverse position adjustment

in duplex copy

Duplex copy rear edge void adjustment

51 Timing

adjustment 02 Resist quantity adjustment

53 08 SPF scan position automatic adjustment

61 Laser system

operation 03 Polygon motor check

(HSYNC output check)

63 Shading 01 Shading check

64 Self print 01 Self print

Sim

No. Kind of

main code Sub

code Operation

AL-1552/AL-1553 DUPLEX-RELATED ITEMS

1 – 6

6. Contents of simulations

Input method: Clear key 3Exposure Select key 3Clear key 3Exposure Select key

Main

code Sub

code Content

50 18 Memory reverse position adjustment in duplex copy

When this simulation is executed, the current setup value of correction is displayed. Enter the correction value with the 10-key and

press the PRINT switch, and the entered value will be saved. (Correction value 1 ~ 99, correction zero = 0, or 50) When the correc-

tion value is set to 0, the correction value is written as 50.

Front surface printing in the S-D mode and printing on even pages in the D-S mode are reverse memory copy operations from the

document rear edge section.

When, therefore, the output image print position adjustment is required, adjust as follows:

In the reverse memory copy operation, if the document scan direction is in the direction of the arrow in the figure, the scan rear edge

section of the image is printed first.

When, therefore, the print lead edge is shifted, set the reference chart so that the reference position is in the rear edge section, and

use this simulation to adjust so that the print image lead edge comes to the lead edge.

Since printing is performed by processing the scanned image from the scan end position to the scan lead edge, the print lead edge

position adjustment is performed by changing the end data position stored in memory with the simulation setup value.

19 Duplex copy rear edge void adjustment

Used to adjust the rear edge void quantity in duplex copy.

(Operating procedure)

When this simulation is executed, the current setup value is displayed the current setup value is displayed in two digits. (Center

value: 50 However, setup 50 = setup 0) When the correction value is set to 0, the correction value is written as 50. Press the copy

mode select key to select your desired copy mode, and the display will change. Enter the adjustment value with the 10-key and press

the PRINT switch, and the setup value will be saved and a copy will be made. (The paper information is cleared for every copying.)

Press the clear key to save the setup value and exit from the simulation mode. (Increasing the setup value by 1 increases the void

quantity by about 0.1mm.)

Print lead edge

Lead edge void (1)

Print start position

Rear edge void

Print rear edge

Document transport direction

Scan lead edge

Scan end position

(Default: Scan cut by void (1))

Scan direction

Scan rear edge

Paper transport direction

Adjustment mode Lamp ON

Paper rear edge void quantity TEXT lamp

Print start position (Duplex back) PHOTO lamp

– 1 –

MEMO

qPARTS GUIDE

CONTENTS

SHARP CORPORATION

This document has been published to be used for

after sales service only.

The contents are subject to change without notice.

CODE:00ZAL1553/P1E

DIGITAL

MULTIFUNCTIONAL

SYSTEM

AL-1552

MODEL AL-1553

(For Europe)

(AL-1553)

1Exteriors

2Original cover unit(AL-1552)

3SPF exteriors (AL-1553)

4SPF transport unit (AL-1553)

5SPF pick up unit (AL-1553)

6Operation panel

7Side door unit

8Optical frame

9LSU unit

FDelivery paper guide unit

GMiddle frame

HBase plate unit 1

IBase plate unit 2

J Fusing unit

K Drive unit

L Single manual paper feeding cover unit

(AL-1552)

M Multi manual paper feeding cover unit

(AL-1553)

N Single manual paper feeding unit

(AL-1552)

O Multi manual paper feeding unit

(AL-1553)

P Socket holder unit

Q TC case unit

250 sheets tray

SHarness

TPacking material & accessories

UOperation PWB

VMCU PWB

WIF PWB

XDC power supply PWB

■Index

– 1 –

DEFINITION

The definition of each Rank is as follows and also noted in the list

Rank A : Maintenance parts, and consumable parts which are not included in but closely related to maintenance parts

Rank B : Performance/function parts (sensors, clutches, and other electrical parts), consumable parts

Rank E : Unit parts including PWB

Rank D : Preparation parts (External fitting, packing, parts packed together)

Rank C : Parts other than the above (excluding sub components of PWB)

Because parts marked with "!" is indispensable for the machine safety maintenance and operation, it must be replaced with

the parts specific to the product specification.

FOther than this Parts Guide, please refer to documents Service Manual(including Circuit Diagram)of this model.

FPlease use the 13 digit code described in the right hand corner of front cover of the document, when you place an order.

FFor U.S. only-Use order codes provided in advertising literature. Do not order from parts department.

*These parts are supplied by SMF.

1Exteriors

NO. PARTS CODE PRICE

RANK

NEW

MARK

PART

RANK DESCRIPTION

1CCAB-0003QS22 AS D Front cover

2LSOU-0001QSJZ AY D Delivery tray

3XEBS730P08000 AC C Screw(3×8)

4LSOU-0008QSJZ AH D Extension tray

5XEBS740P12000 AA N C Screw(4×12)

6PTPE-0041QSZZ AB C Glass fixing tape B

7DHAI-0285QSZZ AK C OP-MCU harness

8PSHEZ0369QSZZ AE C Shading sheet

9XBBS730P08000 AA N C Screw(3×8)

10 GCAB-0061QSZ1 AK D Left cabinet

11 TLABH0387TSZZ ∗NDOperation instruction label

12 GCOV-0045QSZ7 AK N D Rear cover OC (AL-1552)

GCOV-0045QSZ6 AK N D Rear cover SPF (AL-1553)

13 C IX-0021QS11 AH D Glass fixing plate

14 PGLSP0007QSZZ AV B Table glass

15 PTPE-0059QSZZ AC C Glass fixing tape A

16 PCOVP0040QSJZ AL D Rear cabinet cover SPF (AL-1553)

17 GCAB-0062QSZ3 AL D Right cabinet OC (AL-1552)

GCAB-0062QSZ2 AN D Right cabinet (AL-1553)

18 GCAB-0004QSJ1 AX D Rear cabinet (AL-1552)

GCAB-0026QSJ2 AZ D Rear cabinet SPF (AL-1553)

20 PMLT-0024QSZZ AC C Fan cushion

21 P ILZ0002QSZZ AL B Ozone filter

22 PTPE-0044QSZZ AC C Slit glass tape (AL-1553)

23 PGLSP0008QSZZ AH B SPF glass (AL-1553)

24 PSHEZ0181QSJZ AC C Rear cabinet sheet (AL-1553)

25 PTPE-0010QSZZ AC C Slit glass tape (AL-1553)

26 TLABZ0531TSZZ ∗NDClass 1 & cautions label

27 PMLT-0069QSZZ AA C Ground cushion (AL-1553)

28 PSHEZ0404QSZZ AF C Right cabinet ground sheet (AL-1553)

29 PTPE-0047QSZZ AC C Ground tape F (AL-1553)

30 PTPE-0048QSZZ AA C Ground tape R (AL-1553)

31 PTPE-0049QSZZ AC C Right cabinet ground tape (AL-1553)

32 PTPE-0060QSZZ AC C Glass aluminum tape

33 PGSK-0034QSZZ AE C Gasket

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