Sharp SJ-58L-A2G Bedienungsanleitung

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2/R2

SERVICE MANUAL

S5004SE52ZPSF

SHARP CORPORATION

TABLE OF CONTENTS

page

CAUTION AND INFORMATION ...................................................................................................................... 2

SPECIFICATIONS ........................................................................................................................................... 3

DESIGNATION OF VARIOUS PARTS............................................................................................................. 4

LIST OF ELECTRICAL PARTS........................................................................................................................ 5

WIRING DIAGRAM .......................................................................................................................................... 6

FUNCTIONS .................................................................................................................................................... 8

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .............................................................11

MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE .......................................................................19

COOLING UNIT ............................................................................................................................................. 22

REPLACEMENT PARTS LIST....................................................................................................................... 24

Refrigerant; HFC-134a

Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

DESTINATION ......................... F

Intheinterestsofuser-safety(Requiredbysafetyregulationsinsome

countries) thesetshouldberestoredtoitsoriginalconditionandonly

parts identical to those specified should be used.

MODELS

REFRIGERATOR-FREEZER

SJ-58L-A2G/A2B/A2L

SJ-63L-A2G/A2B/A2L

SJ-68L-A2G/A2B/A2L

SJ-68L-R2G

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2/R2

Some household cleaning chemicals may affect the internal

food liner and plastic parts resulting in splitting or cracks

occurring.

When cleaning all plastic parts inside this refrigerator, only

use diluted dishwashing liquid(soapy water). Make sure that

all plastic parts are thoroughly rinsed with water after cleaning.

CAUTIONS AND INFORMATIONS

1. Some foods freezed in the refrigerator compartment.

2. Some plastic parts were cracked or splitted.

Cracking or crunching sound;

Sound produced by expansion and contraction of inner walls and internal parts during cooling.

Squeaking sound;

Sound produced by expansion and contraction of internal parts.

Sound of flowing fluid (gurgling sound, fizzing sound);

Sound of refrigerant flowing in pipes (sound may become louder from time to time).

3. IT IS NORMAL for the refrigerator to produce the following sounds.

Do not place food directly in front of

cold air outlet.

This may lead to the food freezing.

OUT

cold air flow

In case of following troubles, the cause is not related with the failure of refrigerator.

Please mention the correct way to the customer for the use of refrigerator when the repairing.

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2/R2

SPECIFICATIONS

Items SJ-58L-A2 SJ-63L-A2 SJ-68L-A2/R2

Type 2-Door 2-Door 2-Door

Outer dimensions Height 1620mm(63.8") 1720mm(67.7") 1820mm(71.6")

(Including spacer) Width 760mm(29.9") 760mm(29.9") 760mm(29.9")

Depth 740mm(29.1") 740mm(29.1") 740mm(29.1")

Rated storage volume 492 liter (17.4 cu.ft) 535 liter (18.9 cu.ft) 577 liter (20.4 cu.ft)

F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft)

R: 341 liter(12.1 cu.ft) R: 384 liter(13.6 cu.ft) R: 426 liter

(15.1 cu.ft)

Defrosting System Heater system

Start Automatic

Finish Automatic

Temperature control Automatic (Adjustable)

No-frost freezer Yes

Interior lamp 2

Caster 4

Evaporating pan 1

Refrigerator R glass shelf ass'y 1 2 3

Compartment V glass shelf ass'y 1

Vegetable case 1

Fruit case 1

R door pocket 1 2

Egg tray 2

Bottle pocket 2

Utility case pocket 1

Chilled case 1

Tube stand 2

Freezer Freezer shelf ass'y 1

Compartment Ice cube maker Twin ice cube maker

Ice storage box 1

F door pocket 2

Deodorizing system Yes

RATING

Items SJ-58L-A2 SJ-63L-A2 SJ-68L-A2/R2

Rated voltage (V~) 110

Rated frequency (Hz) 60

Climate class ST

Rated input (W) 150

Rated input of heating elements (W) 166

Refrigerant (Charging quantity) HFC-134a(120g) HFC-134a(125g) HFC-134a(130g)

Net Weight (kg) 81 83 88

Power comsumption

(kWh/month) 65 67 69

Energy factor

(L/kWh/month) 9.4 9.7 10.1

Plug cord 2pin

Plug type A-1

COLOR

Items -A2G/R2G -A2B -A2L

Outside color Gray Blue Green

Inside color White

OPTIONAL ITEM

SJ-L838LD (REFRIGERATOR HINGE KITS). For changing the door to left side opening.

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2/R2 DESIGNATION OF VARIOUS PARTS

The names are the denominations used in the

REPLACEMENT PARTS LIST.

1. Freezer Lamp

2. Freezer fan

3. F shelf ass'y

4. Ice cube maker

5. Ice storage box

6. Freezer temp. control box

7. Chilled case

8. Refrigerator temp. control knob

9. Refrigerator fan

10. Refrigerator lamp

11. R glass shelf ass'y

(

SJ-58L

type 1,

SJ-63L

type 2,

SJ-68L

type 3)

12. V glass shelf ass'y

13. Fruit case

14. Vegetable case

15. Evaporating pan & cover

16. Caster

17. Adjustable leg ass'y

18. Fan & light switch(for freezer)

19. Fan & light switch(for refrigerator)

20. F door pocket

21. Water cup

22. Door packing

23. Utility case pocket

24. Egg tray

25. R door pocket

(

SJ-58L/63L

type 1,

SJ-68L

type 2)

26. Bottle pocket

27. Tube stand

118

16 22

Figure D-1. External Description

Upper hinge cover

Hot pipe

Freezer temp. control knob

Hot pipe

Ventilating grille

Evaporating pan

Adjustable leg ass’y

Fan motor

Freezer fan

Defrost thermostat

Evaporator

Defrost heater

Damper thermostat

Refrigerator temp. control knob

Drain pipe

Vegetable case

Compressor

Starting relay, Overload relay(Protector)

Caster

Sub condenser

Freezer

compartment

Refrigerator

compartment

Fruit case

Mark: Cold air flow

Timer, R-fan themo. ass’y

Refrigerator fan

This figure shows SJ-63L .

Figure D-2. Constructions

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2/R2

LIST OF ELECTRICAL PARTS

ITEMS TYPE NAME RATING SPECIFICATIONS

Thermostat MM1-8123 125V 6A (At normal notch)

250V 3A ON/OFF : -19/-24˚C

Defrost thermostat US-602S 250V 8A Open/Close : 10/1˚C

Thermo. fuse SF70E 250V 10A Working temp. : 70˚C

F-fan motor 3R00044A 100V 50/60Hz Working with ø100 fan

110V 60Hz

R-fan motor 3R00122B 100V 50/60Hz Working with ø80 fan

127V 50/60Hz

(R-fan fuse) 123 250V 2A Cut OFF 130˚C

Defrost heater MM6-4199D 105V 150W With deodorizer

Door switch DSD-5 125V 0.5A 4 terminals push-button type

Damper thermostat MM1-6170 — Open/Close : 3.0/-2.0˚C

Defrost timer TMDFX04FB2 110-127V Integration type

50/60Hz Cycle time : 12/10 hours(50/60Hz)

Delay time : 4.8/4.0 min.(50/60Hz)

Lamp socket (F/R) — 250V 1A E-12(Hard plastic body type)

F-lamp — 110V 10W E-12

R-lamp — 110V 15W E-12

R-fan thermo.

S101 125V 15A Open/ Close : 7/ 15 ˚C

ass'y

R-fan thermo.heater

RSS2 2W (1.2W 110V) 10kΩ

Compressor FGI85HAK 115V/60Hz Cooling capacity : 209kcal/h(60Hz)

Main coil : 1.78Ω

Aux. coil : 6.8Ω

(at 25˚C)

Starting relay RTH7M4R7MC1 — 4.7Ω20% 180V

Overload relay(Protector) 4TM771RFBZZ — Open/ Close : 130/61˚C

Common

Main coil

Aux. coil

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2/R2 WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

Figure W-1. Wiring Diagram

F-THERMOSTAT

(R) DEFROST

TIMER

THERMO.

FUSE

FMFM

DEFROST

HEATER

DEFROST

THERMOSTAT

STARTING RELAY

COMPRESSOR

PROTECTOR

(B)

DOOR SWITCH

SOURCE CORD

(S-B)

R-FAN THERMO.

HEATER

R-FAN

THERMO.

(O)

(BR)

(W)

(Y)

(G)

CONNECTED IN TERMINAL BOX

CONNECTOR

S-B

G-Y

: GRAY

: BROWN

: ORANGE

: YELLOW

: RED

: PINK

: BLUE

: BLACK

: SKY-BLUE

: GREEN-YELLOW

: WHITE



(BK)

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2/R2

Figure W-2. Electric Accessories Layout

F LAMP BOX ASS’Y

F-LAMP(10W)

LAMP SOCKET

CABINETASS’Y

E. V. COVER ASS’Y LEAD EV-COVER ASS’Y

F-FAN MOTOR

F-THERMOSTAT

DEF. THERMO. ASS’Y

FUSE ASS’Y

DEF. HEATER ASS’Y

DOOR SWITCH

3 (PUSH CLOSE)

1 (NEUTRAL)

4 (PUSH OPEN)

2 (PUSH OPEN)

R CONTROL COV. ASS’Y

DEFROST TIMER

(R-FAN

THERMO. HEATER)

R FAN THERMO.

R LAMP BOX ASS’Y

R-FAN MOTOR

R-LAMP (15W)

LAMP SOCKET

BROWN BLUE GRAY

SKY-BLUE

SOURCE CORD

TERMINAL COVER

COMPRESSOR

STARTING RELAY

PROTECTOR

GY-1

(OR-1)

BL-2

SB-1

SB-2

SB-3

BR-3

BR-4

OR-3

OR-2

(OR-2)

(W-2)

OR-1

OR-3

R-1

BR-2

Y-1

(R-1)

(BK-1)

GY-2

(Y-1)

(Y-2)

BL-1

BK-1

W-1

BR-1

W-2

(W-1)

Y-2

TERMINAL BOX

S-B

G-Y

: GRAY

: BROWN

: ORANGE

: YELLOW

: RED

: PINK

: BLUE

: BLACK

: SKY-BLUE

: GREEN-YELLOW

: WHITE

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2/R2 FUNCTIONS

1. ADJUSTABLE TEMPERATURE CONTROL

(1) Temperature control of freezer

Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and

coolaircirculating fan (F-fanmotor), and allowsthefreezer temperature tokeepat a suitabletemperature.

However adjust the freezer temp. control knob as follows depending upon the storing condition of foods.

KNOB

SETTING

MAX

(Coldest)

MIN

PURPOSE

For making ice rapidly or fast freezing.

For storing frozen food for a short period (up to one month).

When frozen food or ice cream is not stored.

For normal freezing.

MED When restocking with fresh food.

MIN MAX

MED

123456

Coldest

FREEZER TEMP. CONTROL

KNOB

SETTING

MED

CHILLED

ZONE

(Coldest)

MIN

PURPOSE

For keeping freshness of food longer.

For normal operation.

When the refrigerator provides excessive cooling.

When the refrigerator does not provide sufficient cooling.

MIN

MED

7 Coldest

CHILLED

ZONE

REFRIGERATOR TEMP. CONTROL

The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottom

at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with no

food stored and the door closed until the temperature is stabilized.

The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored

foods and manner of storing foods.

SETTING OF

REFRIGERATOR TEMP.

CONTROL KNOB

Refrigerator

temperature

Chilled room 

temperature

CHILLED

ZONE

(Coldest) MED MIN

Approx.

0˚c

Approx.

-3˚c

Approx.

3˚c

Approx.

1˚c

Approx.

6˚c

Approx.

4˚c

The values shown above refer to the case where the 

freezer temp. control knob is set at "MED".

Figure F-2.

When the temperature of the refrigerator is higher, R-fan thermo. senses the temperature and the

refrigerator is cooled efficiently by running of R-fan motor.

R-fan thermo. heater energizes when the door is opened intend to promote to running of R-fan motor.

NOTE: The refrigerator temperature is affected also by the freezer temperature. If the freezer temp.

control knob is set at the position "MAX", the temperature tends to be lower than the following

values, and if set at near the position "MIN", temperature tends to be higher.

If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX"

position, foods stored in the refrigerator compartment may also freeze.

When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored may

freeze.

In this case adjust control set back to the "MED" position.

When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored in chilled

case may also become frozen.

(3) Reference value of temperature

SETTING OF

FREEZER TEMP.

CONTROL KNOB

Freezer 

temperature

MAX

(Coldest) MED MIN

Approx.

-21˚C Approx.

-18˚C Approx.

-15˚C

Figure F-1.

(2) Temperature control of refrigerator

Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper

automatically.

However, as the Damper-thermostat has no function to switch on or off the compressor and F-fan motor,

the freezer temperature control causes temperature in the refrigerator to vary to some extent.

However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition.

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2/R2

(2) Where is melted frost brought

1. Melted frost is brought into the evaporating

pan at the bottom of the set and is evaporated

here by the heat of sub condenser.

2. Be sure that the evaporating pan is inserted

correctly and is level.

2. DEFROSTING

(1) No defrosting operation is necessary

No defrosting operation is necessary.

As this machine is so designed that a built-in

evaporator cools air and a fan circulates cooled

air, neither the freezer nor the refrigerator is

frosted, though the evaporator is frosted.

The frosted evaporator is defrosted automatically

due to the function of defrosting timer and heater,

requiring no defrosting operation.

(3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator with

timer and defrost thermostat.

Operation Electric diagram Description

1. Cooling

(Normal)

2. Defrosting

(Time 20 to 30 min.)

3. Drain

(Time approx. 5 min.)

4. Restart

(Time approx. 5 min.)

The integration timer integrates running

time of the compressor. When it reaches

cycle time of defrost timer, the timer

contact is changed to start defrosting.

When the defrost thermostat becomes

OFF, the timer motor starts running.

During the operation time (delay time

of defrost time)

defrosted water is

drained outside the refrigerator.

Timer contact is changed to cooling

operation and the compressor starts

running and the timer motor stops.

Defrost thermostat contact becomes ON

when it’s cooled. And the timer motor

starts running. (Figure F-3.)

Figure F-3.

Figure F-4 .

Figure F-5.

Figure F-6.

TM COMP

Defrost thermostat ON Compressor running

Timer motor running

Timer contact

Defrost

thermostat (ON)

Defrost heater

Thermo. fuse

Compressor

Timer motor

SOURCE

TM COMP

Defrost thermostat OFF Compressor running

Timer motor stops

Thermostat Timer contact

Defrost

thermostat (OFF)

Defrost heater

Thermo. fuse

Compressor

Timer motor

SOURCE

TM COMP

Defrost thermostat OFF Compressor stops

Timer motor running

Thermostat Timer contact

Defrost

thermostat (OFF)

Defrost heater

Thermo. fuse

Compressor

Timer motor

SOURCE

TM COMP

Defrost thermostat ON Compressor stops

Timer motor stops

Thermostat Timer contact

Defrost

thermostat (ON)

Defrost heater

Thermo. fuse

Compressor

Timer motor

SOURCE

Thermostat

The timer contact is changed to start

defrosting, the timer motor stops, and

power is supplied to the defrost heater.

It takes about 20 to 30 min. to defrost.

When little frosted, the defrosting takes

little time. When much frosted, the def-

rosting takes much time.

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2/R2

(4) As a reference to determine the causes of trouble, malfunction and phenomena are described below.

Refer to the following when repairing.

1. Disconnection of defrost heater

As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is

started, the freezer temperature rises and a portion of ice and stored foods are melted.

2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat.

When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting

will not take place, and consequently freezing is caused. In the above mentioned condition, when the timer

shaftisturned by handto defrost, thetimermotor runs duringtheoperation time. However,the motor stops

from the time when the contact is changed, and freezing causes.

NOTE:

As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even

for a short period.

3. DEW PREVENTION

Thehotpipe,namely D.P.-condenser, is arranged around the flange partof

cabinet and the C-partition plate, preventing dew from being generated on

the cabinet.

NOTE:

D.P.-condenser pipe may be felt hot if touched by hand while the

compressor is in operation.

If you are asked about this, please explain that the hot pipe serve to

prevent the dew generation.

Figure F-7

4. INSPECTION OF INITIAL STARTING

(1) Inspection of cooling unit

1. Set the temperature control knob to "MAX" and check that the compressor starts to operate.

2. Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the

freezer and the refrigerator.

3. When the compressor does not work, check that the timer is not set to "defrost" position.

4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation.

NOTE:

After return the temperature control knob to "MED" position.

When the refrigerator is operated initially after installed, the compressor may vibrate excessively for 1 to 2

min. However, vibration becomes normal if it is continuously operated.

(2) Inspection of defrost device

Operate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures :

Allow 5 min. to restart the compressor since immediate starting after stopping will cause unsmooth operation.

1. Turn the timer shaft clockwise with a screw driver.

At this time, make certains the timer clinks and the compressor stops.

2. After more than 5 min., turn the shaft further to operate.

Make certain cooling operation is started again.

Hot pipe

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