Sherman Workshop MIG 200M Bedienungsanleitung
19.04.01 v3.10
USER MANUAL
SEMI-AUTOMATIC WELDING inverters
MIG 200M
2
WARNING!
Before installing and commissioning, please read these instructions
1. GENERAL
Commissioning and operation of the device can be made only after a careful reading of this handbook.
Due to the continuous development of technical equipment, some of its functions can be modified and operation may differ in detail from the
description in the manual. This is not a device error, but the result of continuous progress and modification work unit.
Damage from improper handling results in a loss of warranty. Any alteration of the rectifier are prohibited and void the warranty.
2. SAFETY
Staff operating the device should have the necessary qualifications entitling them to carry out welding work:
• should have the competence in the field of electric welder gas-shielded welding,
• know the rules of safety during the operation of the power they are welding equipment and auxiliary equipment powered by electricity,
•know the safety rules when handling and installation of the cylinder of compressed gas (argon)
• know the contents of this manual and use the device for its intended purpose.
WARNING
Welding may endanger the safety of the operator and other persons in the vicinity. Therefore, when welding special precautions must be
taken. Prior to welding, refer to the applicable health and safety regulations in the workplace. During the MMA electric arc welding and MIG /
MAG have the following hazards:
•ELECTRIC SHOCK
•ARC NEGATIVE IMPACT ON HUMAN EYES AND SKIN
•PAIRS AND GAS POISONING
•BURNS
•EXPLOSION AND FIRE HAZARDS
•NOISE
Prevention of electric shock:
• a device connected to a technically efficient electrical system to the proper security and effectiveness of neutral (additional fire protection);
Check and properly connect to the network and other devices in the workplace welder,
• current leads off with the mounted unit,
• It does not simultaneously touch the non-insulated part of the electrode holder, the electrode and the workpiece in the device housing,
• Do not use the handles and load wires with damaged insulation,
• under special hazard of electric shock (work in environments with high humidity and closed tanks) to work with the helper supporting the work of
the welder and watchful over the safety, use gloves and clothing with good insulation properties,
• if you notice any irregularities, please contact the competent people to remove them,
• It is forbidden to operate the device with the covers removed.
Preventing negative effects of electric arc on human skin and eyes:
• Use protective clothing (gloves, lab coat, shoes, leather)
• Use protective shields or helmets with properly matched filter,
• Use protective curtains of non-combustible materials, and properly selected colors wall absorbing the harmful radiation.
3
Poisoning prevention vapors and gases evolved at the time of welding of coatings for welding electrodes and evaporation of metals:
• Use ventilation and exhaust installed in limited air exchange.
• Blow fresh air when working in a confined space (tanks)
• Use masks and respirators.
Preventing burns:
• Wear suitable protective clothing and footwear to protect from burns from arc radiation and spatter,
• Avoid contamination of clothing lubricants and oils that may lead to its inflammation.
Explosion prevention and fire:
• Do not operate the machine and welding in areas at risk of explosion or fire,
• Welding station should be equipped with fire-fighting equipment,
• Welding station should be located a safe distance from flammable materials.
Preventing negative effects of noise:
• Wear earplugs or other protection against noise,
• Warn people about the danger nearby.
WARNING!
Do not use the power source for thawing frozen pipes.
Before starting the unit:
• Check the condition of electrical and mechanical connections. It is forbidden to use handles and load wires with damaged insulation.
Inadequate insulation handles and cables current danger of electric shock,
• Ensure proper operating conditions, ie. To ensure proper temperature, moisture and ventilation in the workplace. Outdoors closed to protect from
rain,
• Place the charger in a place that allows its easy handling. Persons operating welder should:
• have the power to electric welding MMA and MIG / MAG
• know and comply with applicable health and safety regulations when performing welding work,
• use proper, specialized protective equipment: gloves, apron, rubber boots, shield or welding helmet with a suitably selected filter
• know the contents of this manual welder and operated in accordance with its intended purpose. Repair work may only be carried out
after removing the plug from the wall socket.
When the device is connected to the network is not allowed to touch the bare hand or by any wet clothing elements forming the welding current
circuit.
It is forbidden to remove the outer casing when the device is turned on to the network. Any alteration of the rectifier on their own are
prohibited and may constitute a deterioration in security conditions.
All maintenance and repair may only be performed by authorized persons with the conditions applicable to the safety of electrical equipment. Do not
operate the welder in areas at risk of explosion or fire! Welding station should be equipped with fire-fighting equipment. After working the machine power
cord must be disconnected from the network.
The above risks and the general safety rules is not exhaustive safety of the welder, since it does not take into account the specifics of the workplace.
They are an important complement to bench safety instructions and training and briefings given by supervisory staff.
4
3. GENERAL DESCRIPTION
Semi-automatic MIG welder 200M is used for manual welding of steel and non-ferrous metals MMA (covered electrode) and MIG / MAG
gas-shielded self-shielded wire or without shielding gas. It can also be used to braze thin (3mm) galvanized sheets. It can be used indoors or covered,
if directly exposed to weathering. Works with D200 wire spools (5kg).
Option MIG / MAG handle Spool gun (SG) to connect grip SG is mounted at the mini wire feed reel and D100 steel wire or colored, so that
welding can be two different wires without the need for retooling welder. The choice of the holder takes place via the mode switch. It is a time-saving
solution for the need for welding different materials or different thicknesses up casual use of wires.
4. SPECIFICATIONS
4.1 welder
Power supply: AC 230V 50Hz
Rated welding current / cycle 200 A (MIG); 185 A (MMA) / 60%
Range of welding current 30-200 A (MIG); 17-185 A (MMA)
The maximum current for welding handle Spool Gun 130 A
The diameter of the spool of wire: 100 mm, 200 mm
The adjustment range of wire feed speed 1,5-19 m / min
Maximum current consumption / power 37.4 A / 8.8 kVA
Mass: 21 kg
dimensions: 500 x 260 x 540 mm
Level of security IP21
4.2 MIG
handle type TW-15
The maximum current carrying capacity 200 A
Type of cooling shielding gas
The cooling gas flow 10-18 l / min
Length 3 m
4.3 Spool Gun Bracket (optional)
http://tecweld.pl/downloads/uchwyt-spool-gun-m-15-ulotka.pdf
handle type Gun spool 15 (MTMSG3M)
The maximum current carrying capacity 150 A
The recommended diameter of the welding wire 0.6-1.0 mm
Wire feed speed 1-13 m / min
Length 3 m
5
Duty cycle
Duty cycle is based on a period of 10 minutes. Duty cycle of 60% means that after 6 minutes of operation of the device is required for 4-minute break.
Duty cycle of 100% means that the machine can operate continuously without interruption.
Attention! Heating test was carried out in the ambient air temperature. Duty cycle at 40 ° C was determined by simulation.
Level of security
IP specifies the extent to which the device is resistant to entering of solid impurities and water. IP21 means that the device is suitable for use in
confined spaces and is not suitable for use in the rain and snow.
5. PREPARING TO WORK EQUIPMENT
5.1 CONNECTION shielding gas
1. Attach the bottle and secure it against tipping.
2. Remove the cylinder valve briefly to remove any impurities.
3. Install the regulator on the cylinder.
4. Connect the hose from the regulator welder.
5. Remove the cylinder valve and regulator.
5.2 CONNECTION TO THE MAINS 5.2 CONNECTION TO THE MAINS
1. A device 200M MIG should only be used in a single-phase, three-wire with grounded neutral.
2. Semi-automatic MIG welding 200M is adapted to cooperate with 230V 50Hz 32A fused time-delayed action.
3. The device is equipped with a power cord and a plug. Before connecting, make sure the power switch located on the rear panel is in the OFF
position (off).
5.3 ESTABLISHMENT reel wire electrode
1. Open the side housing cover.
2. Check that the drive rollers are suitable for the wire size and type.
3. Place the spool of wire electrode on the stem.
4. Secure the spool from falling.
5. Release the pressure feed rollers.
6. blunt end of the electrode wire.
7. Enter the wire by the driving roller tray holder.
6
8. Press the wire in the groove of the drive roller.
9. Remove from the handle end of the current, to power equipment and QUICK FEED button (17) located within the chamber and enter the wire
spool holder.
10. When you see the electrode wire in the outlet handle release button and screw the current.
5.4 PREPARATION FOR WORK MIG
Depending on the type of material being welded and the diameter of the wire electrode for MIG to set up the relevant product and the end of the
current contribution wire guide.
For steel welding tips used for welding current and the contribution of steel. In the case of aluminum welding tip current used to weld
aluminum and the input of Teflon.
The diameter of the electrode wire The diameter of the contact tip The contribution of lead wire
0.8 0.8 Blue
1.0 1.0 Blue / Red
1.2 1.2 Red
1.6 1.6 Yellow
6. DESCRIPTION OF FUNCTION SWITCHES AND DIAL
WIRE SPEED / AMPS (MMA)
ABOUT . C. MMA
MIG / MMA
INVERTER
MIG 200M
MI G
VOLTAGE (MIG) ARC FORCE (MMA)
WIRE FEED SpOO L
GUN
MMA PROCESS
MIG
TORCH MIG / L SpOO GUN
MIG
Sherman
TECWELD Pi r ot Pol ak
41- 943 s Piekary Sl. Ul. Szmar agdowa
21 / 3/6
Ty pe:
EN 60974-1
IP 21
S / N:
MMA: 17A / 185A 7V- 20/27 4V
And 2
U2
X
MIG 200M
1 ~ 50H of
100%
143A
25. 7V
U = 59V 0
U = 230V
1
MI GI = 35. 8A1max MI GI = 27. 8A1eff
MMA
100%
155A
21. 8V MI
G
60%
185A
27. 4V
MMA
60%
24V
200A MI
G
MI G: 30A / 200A 14V- / 24V
MMA = 38. 8A
1max MMA = 29. 3A
1eff
1. LED indicator MIG choice.
2. LED indicates choice of MMA.
3. LED thermal protection.
4. The switch MIG / handle Spool Gun.
5. Control of the welding method (MMA / MIG).
6. Welding current regulator (MMA method) or the wire feed speed
(MIG).
7. The adjustment knob welding voltage (MIG) or the ARC
FORCE (method MMA).
8. The inductance adjustment knob.
7
9. Socket negative polarity.
10. The seat MIG.
11. Socket positive polarization.
12. The control plug holder Spool Gun.
13. The connector polarity switch (for MIG).
14. Display of welding voltage
15. The display of the welding current
16. The power switch.
17. The gas connection.
18. fan
19. The start button feeder QUICK feed.
ARC FORCE
ARC FORCE allows the arc. Shortening the length of the arc is accompanied by an increase in the welding current, which results in stabilizing the arc.
Reducing the value of the function gives a soft arc and a smaller depth of penetration, while increasing the value of the function causes deeper
penetration and the possibility of short-arc welding. At a set high value ARC FORCE function you can be welded while maintaining the minimum arc
length and a high melting rate of the electrode.
Adjusting the inductance and brazing
Adjusting the inductance of the arc can be optimized depending on the thickness of the work piece, the method and the welding conditions. Feature is
useful during MIG / MAG thin elements, preventing their burn and during the braze welding galvanized components. Changing the value of inductance
also affects the reduction of spatter during arc welding CO 2. With the increase in the inductance is reduced spatter when the value is smaller, the amount also affects the reduction of spatter during arc welding CO 2. With the increase in the inductance is reduced spatter when the value is smaller, the amount also affects the reduction of spatter during arc welding CO 2. With the increase in the inductance is reduced spatter when the value is smaller, the amount
of spatter is increased. Optimal setting inductance value depends on several factors and may deviate from the standard recommendations and therefore
should be chosen experimentally during the welding tests.
Adjusting the inductance also allows the braze thin (3 mm) galvanized components. As additional material is most commonly used copper-based binder.
These wires are labeled CuSi3 or SG -CuAl. As the shielding gas is recommended to use pure argon but good results can also use a mixture of argon
with CO 2 ( 82/18). Due to the required shape of the weld inductance should be selected empirically depending on the thickness and type of material with CO 2 ( 82/18). Due to the required shape of the weld inductance should be selected empirically depending on the thickness and type of material with CO 2 ( 82/18). Due to the required shape of the weld inductance should be selected empirically depending on the thickness and type of material
lutospawanego. To braze welding recommended to use the handle of not more than 3m equipped with a Teflon cartridge.
7. protection against overheating
The power source is equipped with a thermal overload protection switch. When the temperature of the welding device is too high, the security
disconnects the welding current and the LED will overheat indicator (3). After falling temperature will automatically reset the circuit breaker.
8. PREPARATION FOR WELDING PROCESS
8.1 MMA
8.1.1 Preparing for operation
1. Verify that the power switch on the back of the wall is in the OFF position (OFF)
2. The clamp tongs ground cable firmly affixed to the weld material.
3. Place the electrode wires and the mass of the sockets (+) and (-) welder so that the electrode holder was appropriate for the
electrode pole. The polarity of the wiring depends on the type of welding electrodes used and is given on the electrode
packaging.
4. Turn on the power.
8.1.2 Setting welding parameters
1. A method of welding switch (5) to position MMA.
The second knob (6) set the welding current.
3. The rotary knob (7) adjust the value of the function ARC FORCE.
8
8.1.3 arc Initiation
1. Touch electrode to the workpiece, and short rub tear.
2. In the event of initiation of the arc electrodes, wherein the sheath when solidified, creates a non-conductive slag, the pre-clean the tip of the
electrode by repeatedly impact against a hard surface until the metal in contact with the work piece.
8.2 MIG / MAG AND braze
8.2.1 Preparing for operation
8.2.1.1 Welding and brazing gas-shielded
8.2.1.1.1 Welding handle traditional
1. Verify that the power switch (16) at the rear in the OFF position (turned off).
2. Insert the appropriate reel of wire electrode.
3. Connect the cylinder with the appropriate shielding gas to the nozzle (17).
4. The clamp tongs ground cable firmly affixed to the weld material.
5. The second end of the mass in the socket (-) welder.
6. Plug the welding gun in the socket (10) and tighten the nut.
7. Plug polarity switch in the socket (+) welder.
8. The switch (4) to position WIRE FEED.
8.2.1.1.2 Welding handle type Spool Gun (optional)
1. Verify that the power switch (16) at the rear in the OFF position (turned off).
2. Attach the cylinder to the shielding gas nozzle (17).
3. The return cable clamp tongs firmly affixed to the weld material.
4. The other end of the mass in the socket (-) welder.
5. The connector bracket Spool gun in the socket (10) and tighten the nut.
6. Replace the wire spool holder Spool Gun.
7. Plug polarity switch in the socket (+) welder.
8. Plug control handle in the socket (12).
9. The switch (4) to position SPOOL gun.
Attention! Handle Spool Gun is designed for welding thin metal wire 0,6-1,0mm . The maximum welding current for this handle has been electronically Attention! Handle Spool Gun is designed for welding thin metal wire 0,6-1,0mm . The maximum welding current for this handle has been electronically Attention! Handle Spool Gun is designed for welding thin metal wire 0,6-1,0mm . The maximum welding current for this handle has been electronically
limited to 130A.
8.2.1.2 self-shielded welding steel wire
8.2.1.2.1 Welding handle traditional
1. Verify that the power switch (16) at the rear in the OFF position (turned off).
2. Place the spool of self-shielded wire.
3. The return cable clamp tongs firmly affixed to the weld material.
4. The other end of the mass in the socket (+) welder.
5. Plug the welding torch in the socket and tighten the nut Euro.
6. Plug polarity switch in the socket (-) welder.
7. The switch (4) to position WIRE FEED.
8.2.1.2.2 Welding handle type Spool Gun (optional)
1. Verify that the power switch (16) at the rear in the OFF position (turned off).
2. The clamp tongs ground cable firmly affixed to the weld material.
3. The other end of the mass in the socket (+) welder.
4. Insert the holder Spool gun in the socket (10) and tighten the nut.
5. Replace the wire spool holder Spool Gun.
6. Plug polarity switch in the socket (-) welder.
7. Plug control handle in the socket (12).
8. The switch (4) to position SPOOL gun.
9
8.2.2 Setting the welding parameters and braze
1. Turn on the power supply connector on the rear of the device.
2. The switch method of welding (5) to position MIG / MAG welding.
3. The rotary knob (7) to the appropriate welding voltage.
4. knob (6) Set the wire feed speed.
5. knob (8) adjust the inductance (see point 6).
8.2.3 arc Initiation
1. Bring the holder parts to be welded, so that the distance between the nozzle and the welded parts was approx. 10 mm.
2. Press the button on the torch and start welding. Releasing the button will complete the welding process.
9. Before calling service,
In the event of malfunction of the unit, before sending welding for service, check the list of basic failures and try to remove them yourself.
Repair work may only be carried out after removing the plug from the wall socket.
Attention! The device is not sealed, and the user can remove the cover of the welding device in order to remove minor breakdowns.
symptoms Cause Procedure
No power, signal failure or faulty
operation of the unit
No connection or loose plug inside the device Remove the cover, check and correct the connection of
all electrical plugs inside the device
No feed of the electrode wire (feeder
motor is running)
Weak pressure rollers Set the correct pressure
Not the diameter of the groove of the guide
roller Wear an appropriate guide roll
Contaminated guide wire holder Clean the guide wire electrode Locked wire electrode at the end of the current Contaminated guide wire holder Clean the guide wire electrode Locked wire electrode at the end of the current
Replace contact tip
Irregular wire feed electrode
Current damaged tip Replace contact tip
The groove the feeding roller is dirty or
damaged Clean the roll groove or replace the roll
Spool with wire rubs against the walls of the lid welder Attach the wire spool correctly
Not to bow strikes
Lack of proper contact wire clamp mass To improve mass contact terminal
Faulty switch in the handle MIG replace switch
Improper connection to the unit MIG Check the condition of the electrical connections of the
handle, check that the pins in the socket are not broken
or jam
Arc too long and irregular Welding voltage too high Reduce the welding voltage
Wire feed speed too low Increase the speed of wire feed
Arc too short Welding voltage too low Increase welding voltage
Wire feed speed too high Reduce the wire feed speed
After the power indicator light switching power
supply is not lit No power supply Check the fuses on the network connection
LED is overheating The device has been overheated. Wait a few minutes until the LED goes out and
continue welding.
The fan is not working The fan was blocked folded cover Straighten fan cover
Unsatisfactory quality of the weld in MIG
Inadequate or poor quality materials or
consumables,
Replace consumables. Change the welding wire or the
gas cylinder for materials suitable or higher quality
Shielding gas flows from the wrong intensity. Check the gas hose, improve the connection hose with
fittings and quick status check Cylinder regulator, adjust
the inductance.
Inductance wrong setting.
Unsatisfactory quality of the weld MMA
electrode sticks to the work piece
Wrong polarity of welding cables Connect the correct welding wires
Humid electrode. replace electrode
Welder is supplied from the generator or by a long
extension cord diameter is too small cable Connect directly to the mains
10
10. OPERATING INSTRUCTIONS
Operation of semi-automatic MIG welder 200M should take place in an atmosphere free of corrosive components and dusty. Do not place the device in
dusty, near the working grinders, etc. Dust and pollution control boards metallic filings, wires and connections inside the unit may cause an electrical
short, and consequently damage to the welding machine.
Avoid use in environments with high humidity, especially in situations of occurrence of dew on the metal parts.
In the case of dew on the metal parts, eg. The device after the cold into a warm room, wait until it is completely dry and warm the device to room
temperature. Starting in these conditions, cold welding can cause damage. It is recommended that in the event of welding operation outdoor place it
under a roof to protect against adverse weather conditions. MIG 200M should be operated under the following conditions:
-changes in the effective value of the supply voltage is not greater than 10%
- ambient temperature of from -10 ° C to + 40 ° C
- Atmospheric pressure 860 to 1060 hPa
- relative humidity of the atmosphere is not more than 80%
- height above sea level to 1000m
You kaz wear parts: You kaz wear parts:
lp For steel wire For aluminum wires
1 Roll feeder 30x10x12mm Roll feeder Al 30x10x12mm
2 Contact tip M6x25 TW-15 Al end of the current TW-15 M6x25 3 Contact tip M6x25 TW-15 Al end of the current TW-15 M6x25 3
The connector current TW-15
4 Gas nozzle TW-15
5 The contribution of steel 3m The contribution of Teflon 3m
For a full list of consumables and spare parts is available on the website and in the company www.tecweld.pl TECWELD. There is a
possibility of direct purchase of these parts.
11. MAINTENANCE INSTRUCTIONS
As part of the everyday operation of the welder must be kept clean and check the status of the holder, cables and external connections.
Regularly replace consumables.
Periodically clean the inside of the device by purging with compressed air to remove dust and chips from metallic plates, and the control wires and
electrical connections. Not less than once every six months should be a general review of the status and electrical connections, in particular:
- state of shock protection
- the insulation
- the state security
- the operation of the cooling system
Damage resulting from the welding operation in unsuitable conditions and failure of recommendations for maintenance are not covered by
warranty repairs.
Inhaltsverzeichnis
Andere Sherman Workshop Wechselrichter Handbücher
