Shini SCD-80Ux2/100H Bedienungsanleitung

SCD

"One-to-Two" CompactDryer

Date:Aug. 2018

Version:Ver.A(English)

3(62)

Contents

1. General Description..................................................................................... 9

1.1 CodingPrinciple.................................................................................... 10

1.2 Features................................................................................................ 10

1.3 TechnicalSpecifications........................................................................ 12

1.4 SafetyRegulations................................................................................ 13

1.4.1 SafetyRegulationsforthe Blowers.............................................. 13

1.4.2 SafetySignsand Labels.............................................................. 14

1.4.3 Signsand Labels......................................................................... 14

1.4.4 Transportation andStorageoftheMachine................................. 15

1.5 ExemptionClause................................................................................. 16

2. StructureCharacteristics and WorkingPrinciple.................................... 17

2.1 WorkingPrinciple.................................................................................. 17

2.2 RelativeHumidityand Dew-point.......................................................... 18

2.3 Options.................................................................................................. 18

2.3.1 Installation forDewpoint Monitor,Add"D"at the endof themodel

code.18

2.3.2 OtherOptions.............................................................................. 21

3. Installation Testing..................................................................................... 22

3.1 Machine Allocation ................................................................................ 22

3.2 Duct andFeed Tube Connection.......................................................... 23

3.3 WaterConnection ................................................................................. 23

3.4 Air SupplyConnection........................................................................... 24

3.5 ElectricalConnections........................................................................... 24

4. Application and Operation......................................................................... 25

4.1 DehumidifyingSystemOperation.......................................................... 25

4.2 TemperatureSetup............................................................................... 25

4.3 PIDAuto-tuningSetting......................................................................... 25

4.4 Intermittent RunningSetup................................................................... 25

4.5 WeeklyTimingSetup............................................................................ 27

4.6 PresentTimeModification..................................................................... 28

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4.7 WeeklyTimeStart/Stop........................................................................ 28

4.8 TemperatureUnit Selection.................................................................. 29

4.9 Lock Setup ............................................................................................ 29

4.10Low-temp.AlarmSetup......................................................................... 30

4.10.1 TheValue ofLow-temp. Alarm.............................................. 30

4.10.2 ReactionTimeofLow-temp. Alarm ....................................... 31

4.11HeaterAlarm......................................................................................... 31

4.12Low-temp.Alarm................................................................................... 32

4.13AlarmDescription(DehumidifyingSystem)........................................... 33

4.14DryingSystemOperation...................................................................... 34

4.14.1 ControlPanel......................................................................... 34

4.14.2 OperationStep...................................................................... 34

4.14.3 TemperatureSetting.............................................................. 34

4.14.4 TemperatureLockSetting..................................................... 34

4.14.5 PIDSetting............................................................................ 35

4.14.6 Intermittent RunningSetup.................................................... 36

4.14.7 WeeklyTimeStartSetup....................................................... 36

4.14.8 Communication Setup (Option)............................................. 36

4.14.9 Operationprocess................................................................. 38

4.14.10 Errorcode description ........................................................... 39

4.15PanelandKeysInstruction (Suction system)........................................ 40

4.15.1 Machine Start/Stop................................................................ 40

4.15.2 OperationTimeSetting......................................................... 42

4.15.3 ParameterGroup2................................................................ 42

4.15.4 ParameterGroup3................................................................ 43

4.15.5 ParameterGroup4................................................................ 44

4.16AlarmInstruction ................................................................................... 44

5. Trouble-shooting ........................................................................................ 45

5.1 ErrorCode Instruction ........................................................................... 45

6. Repairand Maintenance............................................................................ 47

6.1 Honeycomb-rotor.................................................................................. 48

6.1.1 WhatisHoneycomb-rotor............................................................ 48

6.1.2 Installation of the Rotor................................................................ 48

6.1.3 CleaningofHoneycomb.............................................................. 50

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6.2 HeaterAssemblies................................................................................ 51

6.3 Blowers................................................................................................. 52

6.3.1 DryingBlower.............................................................................. 52

6.3.2 RegenerationBlower................................................................... 52

6.3.3 ConveyingBlower........................................................................ 52

6.3.4 Installation of DryingHopper....................................................... 52

6.3.5 Filter& PressureRegulatingValve.............................................. 53

6.3.6 EGO ............................................................................................ 53

6.4 Filter& PressureRegulatingValve....................................................... 54

6.4.1 OperationStepsofFilter& PressureRegulatingValve............... 54

6.5 Filter...................................................................................................... 54

6.5.1 TheUsefulLifeoftheKeyPartsoftheProduct........................... 55

6.6 CoolerClearStep.................................................................................. 55

6.7 MaintenanceSchedule.......................................................................... 56

6.7.1 GeneralMachineInformation ...................................................... 56

6.7.2 Installation &Inspection............................................................... 56

6.7.3 DailyChecking............................................................................. 56

6.7.4 WeeklyChecking......................................................................... 57

6.7.5 MonthlyChecking........................................................................ 57

6.7.6 Half-yearlyChecking ................................................................... 57

6.7.7 YearlyChecking .......................................................................... 57

6.7.8 3yearChecking........................................................................... 57

7. AssemblyDrawing..................................................................................... 59

7.1 SystemStructuralDrawing.................................................................... 59

7.2 AssemblyDrawing ................................................................................ 60

7.3 PartsList............................................................................................... 61

7.4 HoneycombAssembly.......................................................................... 62

7.5 HoneycombAssemblyPartsList........................................................... 62

TableIndex

Table1-1: Specifications.................................................................................. 12

PictureIndex

6(62)

Picture1-1: Outline drawings............................................................................ 12

Picture1-2: Blowers.......................................................................................... 13

Picture2-1:WorkingPrinciple.......................................................................... 17

Picture2-2: Holesite........................................................................................ 18

Picture2-3: Partsofdew-pointmonitor............................................................. 19

Picture2-4: Copperjoint assemblyoforiginalmachine.................................... 19

Picture2-5: Installation seat............................................................................. 19

Picture2-6: Installation fortransmitter.............................................................. 20

Picture2-7: Connectionofsignalwire.............................................................. 20

Picture2-8: Connectionofdew-pointmonitor................................................... 20

Picture3-1: Installation Drawing1.................................................................... 22

Picture3-2: Installation drawing2..................................................................... 23

Picture4-1: Intermittent runningsetup1........................................................... 26

Picture4-2: Intermittent runningsetup2........................................................... 26

Picture4-3: Intermittent runningsetup3........................................................... 26

Picture4-4:WeeklyTimeStartSetup 1............................................................ 27

Picture4-5:WeeklyTimeStartSetup 2............................................................ 27

Picture4-6:WeeklyTimeStartSetup 3............................................................ 27

Picture4-7: PresentTimeSetup....................................................................... 28

Picture4-8:WeeklyDaySetup......................................................................... 28

Picture4-9:Temp.Unit Selection 1.................................................................. 29

Picture4-10:Temp. Unit Selection 2................................................................ 29

Picture4-11: DataLockScreen........................................................................ 29

Picture4-12:ValueofLow-temp.Alarm ........................................................... 30

Picture4-13: ReactionTimeof Low-temp. Alarm............................................. 31

Picture4-14: HeaterAlarm ............................................................................... 31

Picture4-15: Controlpanel............................................................................... 34

Picture4-16:Panel(Suction system)................................................................ 40

Picture6-1: Honeycombrotor........................................................................... 48

Picture6-2: Honeycomb-rotorinstallation steps1............................................ 48

Picture6-3: Honeycomb-rotorinstallation steps2............................................ 49

Picture6-4: Honeycomb-rotorinstallation steps3............................................ 49

Picture6-5: Honeycomb-rotorinstallation steps4............................................ 49

Picture6-6: Heaterassemblies......................................................................... 51

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Picture6-7: Installation ofblowers.................................................................... 52

Picture6-8: EGO .............................................................................................. 53

Picture6-9: Filter& pressureregulatingvalve.................................................. 54

Picture6-10: Filter............................................................................................ 54

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9(62)

1.General Description

Read thismanualcarefullybeforeoperationtopreventdamageofthe

machine orpersonalinjuries.

One-to-Two”All-in-One”CompactDryerSCD-80Ux2/100Hpossessesthree

functionsofdehumidification,dryingand four-stageconveyinginoneunit. It

utilizesone dehumidifiertodrymaterialsintwodifferenthopperssimultaneously,

and controleachhoppertemperatureseparately.It mainlycollocatedwith

double-shootinginjection moldingmachine and isverysuitablefordrying

engineeringplastics materialswithhygroscopicitysuchasPA, PC,PBT,PET,

providingdew-point ofbelow-40 underidealcondition.

SCD-80Ux2/100H

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1.1CodingPrinciple

1.2Features

lCombinethefunction ofdehumidifying,dryingandtwo-stageconveyinginto

asingleunit.

lAdoptmolecularsievestructurehoneycomb,whichprovideslowdew-point

dryair andissuperiortodouble-barreldehumidifierthatwill contaminateraw

materialduetodamaged molecularsieve.

lFeedingsystemisequippedwithshut-off valvetoensurenosurplusraw

materialinhoppertubesandavoidrawmaterialfromregainingmoisture.

lEquippedwithmicroprocessortoaccuratelycontroldryingtemperature.

lHeatpreserved dryinghopperbarreladoptsdownblowpipe designand

collocateswithcyclone air exhausttoavoidheatlostandimprovedrying

efficiency.

lEquippedwithtwodryinghoppers,thedryingtemperatureofsinglehopper

can beindividuallycontrolled.Itmainlyapplied todouble-shotmolding

machine,whichcan process dehumidifyingand dryingtotwodifferentdrying

materials.

lEquippedwithweeklytimer,machine can automaticallyoperate.

All serviceworkshouldbe carried out byaperson withtechnicaltrainingor

correspondingprofessionalexperience.The manualcontainsinstructionsforboth

handlingand servicing,whichcontainsserviceinstructionsintendedforservice

engineers. Otherchapterscontaininstructionsforthedailyoperator.

Anymodificationsofthemachinemustbe approved bySHINI inordertoavoid

Dieses Handbuch passt für folgende Modelle

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