Shini SG-14 Series Bedienungsanleitung

SG-14 Series

Screenless Granulators

Date:Dec,2014

Version: Ver.B(English)

3(62)

Contents

1. General Description..................................................................................9

1.1 CodingPrinciple.................................................................................10

1.2 Feature...............................................................................................10

1.3 TechnicalSpecifications.....................................................................12

1.3.1 TechnicalSpecifications..........................................................12

1.3.2 Dimensions..............................................................................13

1.4 SafetyRegulations.............................................................................14

1.4.1 SafetySignsand Labels..........................................................14

1.4.2 Transportation andStorageoftheMachine.............................16

1.4.3 WorkingEnvironment..............................................................16

1.4.4 RejectedPartsDisposal..........................................................17

1.5 ExemptionClause..............................................................................17

2. Structural Features and Working Principle...........................................18

2.1 GeneralDescription...........................................................................18

2.1.1 WorkingPrinciple.....................................................................18

2.1.2 SafetySystem.........................................................................19

2.2 AssemblyDrawing.............................................................................21

2.2.1 AssemblyDrawing...................................................................21

2.2.2 Partslist...................................................................................22

2.2.3 CuttingChamber......................................................................24

2.2.4 CuttingChamberPartsList......................................................24

2.2.5 Blade Rest...............................................................................25

2.2.6 Blade Rest PartsList...............................................................25

2.2.7 TransmissionParts..................................................................26

2.2.8 TransmissionPartsList...........................................................26

2.2.9 Feed Box, FeedPortand MaterialStopper.............................27

2.2.10Feed Box, FeedPortand MaterialStopperPartsList..............27

2.2.11StorageBox.............................................................................28

2.2.12StorageBoxPartsList.............................................................28

2.2.13MainBody................................................................................29

2.2.14MainBodyPartsList................................................................29

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2.3 ElectricalDiagram..............................................................................30

2.3.1 MainCircuit (400V)..................................................................30

2.3.2 ControlCircuit (400V)..............................................................31

2.3.3 ComponentsLayout (400V).....................................................33

2.3.4 ElectricalComponentsList (400V)...........................................34

2.3.5 MainElectricalCircuit (230V)..................................................35

2.3.6 ControlCircuit (230V)..............................................................36

2.3.7 ComponentsLayout (230V).....................................................38

2.3.8 ElectricalComponentsList (230V)...........................................39

2.4 ElectricalComponentsDescription....................................................40

3. Installation and Debugging.....................................................................41

3.1 Installation Notice:..............................................................................42

3.2 Installation Place................................................................................43

3.3 Installation of Bearingand BladeRest...............................................43

3.4 Installation of GearMotorandCoupling.............................................44

3.5 Installation of RotatingBlade andFixed Blade...................................45

3.6 Installation of Feed Box, Feed PortandStorageBox........................46

4. Operation Guide......................................................................................48

4.1 StartupPretest...................................................................................48

4.1.1 BeforetheFirst Startup............................................................48

4.1.2 AfterStartupfor2Hours..........................................................48

4.2 Circuit Connection..............................................................................48

4.2.1 Check theRunningDirection ofthe Motor...............................49

4.3 OpentheFeedBoxandStorageBox................................................49

4.3.1 OpentheFeedBox..................................................................49

4.3.2 OpentheStorageBox.............................................................49

4.4 ShuttheFeedBoxandStorageBox..................................................50

4.4.1 Shut theFeedBox...................................................................50

4.4.2 Shut theStorageBox...............................................................50

4.5 Start and StoptheGranulator............................................................50

4.6 MotorReversed ProtectiveFunction..................................................52

5. Trouble-shooting.....................................................................................53

5.1 GranulatorCan NotWork...................................................................53

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5.2 Stop Due toOtherReasons...............................................................53

6. Maintenance and Repair.........................................................................55

6.1 Repair................................................................................................55

6.1.1 Replacethe Blades..................................................................55

6.2 Maintenance......................................................................................57

6.2.1 DailyCheck.............................................................................57

6.2.2 WeeklyCheck..........................................................................58

6.2.3 MonthlyCheck.........................................................................58

6.2.4 Check and MaintenanceofGearMotor...................................58

6.3 Cleaning.............................................................................................59

6.4 MaintenanceSchedule.......................................................................61

6.4.1 About theMachine...................................................................61

6.4.2 Check AfterInstallation............................................................61

6.4.3 DailyCheck.............................................................................61

6.4.4 WeeklyCheck..........................................................................61

6.4.5 MonthlyCheck.........................................................................61

6.4.6 Check Half-yearlyorEvery1000 RunningHours....................62

6.4.7 3yearChecking.......................................................................62

Tableindex

Table1-1 TechnicalSpecifications.................................................................12

Table2-1 PartsList........................................................................................22

Table2-2 PartsList........................................................................................24

Table2-3 BladeRestPartsList.....................................................................25

Table2-4 Transmission PartsList..................................................................26

Table2-5 FeedBox,Feed Port and MaterialStopperPartsList....................27

Table2-6 StorageBoxPartsList...................................................................28

Table2-7 MainBodyPartsList......................................................................29

Table2-8 ElectricalComponentsList (SG-1411/1417)(400V)......................34

Table2-9 ElectricalComponentsList (SG-1411/1417)(230V)......................39

Pictureindex

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Picture1-1 Dimensions..................................................................................13

Picture2-1 WorkingPrinciple.........................................................................18

Picture2-2 SafetySystem..............................................................................19

Picture2-3 EmergencyStop Switch...............................................................20

Picture2-4 SafetySystem..............................................................................20

Picture2-5 AssemblyDrawing.......................................................................21

Picture2-6 CuttingChamber..........................................................................24

Picture2-7 BladeRest...................................................................................25

Picture2-8 Transmission Parts......................................................................26

Picture2-9 FeedBox, FeedPortandMaterialStopper..................................27

Picture2-10 StorageBox...............................................................................28

Picture2-11 MainBody..................................................................................29

Picture2-12 MainCircuit (400V)....................................................................30

Picture2-13 ControlCircuit 1(400V)..............................................................31

Picture2-14 ControlCircuit 2(400V)..............................................................32

Picture2-15 ComponentsLayout (400V).......................................................33

Picture2-16 MainElectricalCircuit (230V).....................................................35

Picture2-17 ControlCircuit 1(230V)..............................................................36

Picture2-18 ControlCircuit 2(230V)..............................................................37

Picture2-19 ComponentsLayout (230V).......................................................38

Picture2-20 ElectricalComponentsDescription............................................40

Picture3-1 InstallationSpace........................................................................42

Picture3-2 InstallationPlace..........................................................................43

Picture3-3 InstallationofBearingand BladeRest 1......................................43

Picture3-4 InstallationofBearingand BladeRest 2......................................44

Picture3-5 InstallationofBearingand BladeRest 13...................................44

Picture3-6 InstallationofGearMotorand Coupling.......................................44

Picture3-7 InstallationofRotatingBladeandFixed Blade1.........................45

Picture3-8 InstallationofRotatingBladeandFixed Blade2.........................45

Picture3-9 InstallationofRotatingBladeandFixed Blade3.........................46

Picture3-10 Installation of FeedBox, Feed Port and StorageBox1.............46

Picture3-11 Installation of FeedBox, Feed Port and StorageBox2.............47

Picture3-12 Installation of FeedBox, Feed Port and StorageBox3.............47

Picture4-1 Openthe Feed Box......................................................................49

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Picture4-2 Openthe StorageBox.................................................................50

Picture4-3 MainPowerSwitch......................................................................51

Picture4-4 START,EmergencyButton and STOP Button.............................51

Picture4-5 MotorReversed ProtectiveFunction............................................52

Picture6-1 Replacethe Blades......................................................................56

Picture6-2 StarScrew...................................................................................58

Picture6-3 Cleaning.......................................................................................60

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1.General Description

Pleaseread thismanualcarefullybeforeusingthismachineinorderto

operatecorrectlyagainst anydamagecaused duetoimproperoperation.

Note!

Alwaystakegreat carewhen theknivesarewithinreach, theyarevery

sharpand can causepersonalinjury.

Forbiddentoprocessflammableortoxicmaterial!

SG-14 seriesgranulatorsoperateinsuperlowspeed tocutmaterialsinto

well-proportionedgranules.Thereareleastdustsproducedinthecuttingprocess.

Multiplesecuritydevicesensurehighsafetygrade; automaticreverserunning

functionensurescontinuousoperation.Thisseriesofscreenless granulatorsare

suitableforgranulatinghardandthick materials. ForSG-24Tseries, therearetwo

gearmotorsandtwocuttingchamberstoworksimultaneously.Itcan granulatethe

spruesand wastematerial, alsoiscapableof granulatinglongandthinortough

sprues.

Model: SG-1417

10(62)

1.1CodingPrinciple

G -xx xx x-xx

ShiniGranulators

Lengthof Cutting Chamber (cm)

T=Double CuttingChambers

(OnlyApplicableforSG-24Series)

Widthof Cutting Chamber (cm)

Option *

Note

VR=Loading byHighPressure AirBR=Loading byBolwer

BC=Blower Conveying &Cyclone Dust Collector

DS=Dust Separator H=Higher Motor Power

R=For Stainless SteelMade Feed Port and Storage Tank

CE=CEConformity

1.2Feature

Standardconfiguration

1)SG-14 seriesGerman-madegearmotorfeaturessteadyperformance,long

servicelifeand hightorque.

2)SG-14 seriesteethcuttersand cuttingbladesareintegrallyfitted inone

cuttingchamber.

3)New-type inclined teethcutterreducesthepossibilityofstress concentration,

enhancebearingcapacityand convertsforcedirection sothat cutterlifespan

can beprolonged.

4)SG-14 seriesmotorshaftandrotorshaft areconnected byshaft coupling

thusensuringsmoothcuttingactionand convenient motorreplacement.

5)Whenmotorblockageoccurs, themachinewill alarmvisiblyand enable

motorforunreversely. It resumesnormaloperation automaticallyafterthe

troubleisclear.

6)Europeantype appearance,compact insizeandeasytoaccessforcleaning

and maintenance.

7)TransparentPCfeedinghopper.

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