Shott BP-30WS-B Bedienungsanleitung

BP-30WS-B

BP-35WS-B

BP-50WS-B

BP-50HS-A

BP-85HS-A

BP-100HS-A

BP-160HS-A

Installation manual

E N G L I S H

Nome file:

7500016 - ISTR.INSTALL. HEAT PUMP VERS. EN.docx Rev. 9 del/of 19/04/2013

Page 2-di/of 40

Contents.

1. General warnings and information for the addressee............................................................................. 4

Warranty................................................................................................................................................. 4

1.1.

General conditions.......................................................................................................................... 4

1.1.1.

Special conditions........................................................................................................................... 4

1.1.2.

Restrictions. .................................................................................................................................... 4

1.1.3.

Symbol key............................................................................................................................................. 4

1.2.

Safety regulations for heated pools........................................................................................................ 4

1.3.

Energy savings....................................................................................................................................... 5

1.4.

General information................................................................................................................................ 5

1.5.

Definitions............................................................................................................................................... 5

1.6.

2. Product presentation................................................................................................................................... 6

Product scope. ....................................................................................................................................... 6

2.1.

Composition. .......................................................................................................................................... 7

2.2.

3. Technical specifications............................................................................................................................. 8

4. Installation.................................................................................................................................................... 9

Inspection............................................................................................................................................... 9

4.1.

Handling. ................................................................................................................................................ 9

4.2.

Positioning.............................................................................................................................................. 9

4.3.

Support and its location. ................................................................................................................. 9

4.3.1.

Necessary clearance. ................................................................................................................... 10

4.3.2.

Noise wave echo........................................................................................................................... 10

4.3.3.

Disposal................................................................................................................................................ 10

4.4.

General instructions...................................................................................................................... 10

4.4.1.

Heat pump decommissioning. ...................................................................................................... 10

4.4.2.

Electric/electronic waste disposal................................................................................................. 10

4.4.3.

Hydraulic connections.......................................................................................................................... 11

4.5.

Warnings....................................................................................................................................... 11

4.5.1.

Installation hydraulic layout........................................................................................................... 11

4.5.2.

Electrical connections........................................................................................................................... 12

4.6.

Socket installation for mains connections............................................................................................ 12

4.7.

Mains connection cord replacement. ................................................................................................... 13

4.8.

Commissioning, preliminary checks..................................................................................................... 15

4.9.

Commissioning, precautions......................................................................................................... 15

4.9.1.

First start-up, preliminary checks.................................................................................................. 15

4.9.2.

5. Operations and use................................................................................................................................... 15

Introduction........................................................................................................................................... 15

5.1.

Control panel use................................................................................................................................. 16

5.2.

Turning on the heat pump............................................................................................................. 16

5.2.1.

Standby......................................................................................................................................... 16

5.2.2.

Turning off the heat pump............................................................................................................. 16

5.2.3.

Starting the heat pump.................................................................................................................. 16

5.2.4.

Operating mode selection............................................................................................................. 17

5.2.5.

Set temperature regulation. .......................................................................................................... 17

5.2.6.

Minimum working temperature and restart temperature............................................................... 17

5.2.7.

Automatic start settings................................................................................................................. 17

5.2.8.

Automatic standby settings........................................................................................................... 18

5.2.9.

Manual defrost............................................................................................................................ 18

5.2.10.

Key lock. ..................................................................................................................................... 18

5.2.11.

Sensor temperature display........................................................................................................ 18

5.2.12.

Functional parameter settings. ................................................................................................... 19

5.2.13.

Pool temperature regulation range.................................................................................. 20

5.2.13.1.

Automatic defrost start temperature................................................................................ 20

5.2.13.2.

Automatic defrost stop temperature................................................................................ 21

5.2.13.3.

Automatic defrost repetition time..................................................................................... 21

5.2.13.4.

Defrost duration............................................................................................................... 21

5.2.13.5.

Compressor protection temperature. .............................................................................. 21

5.2.13.6.

Automatic restart............................................................................................................. 22

5.2.13.7.

Operating mode............................................................................................................... 22

5.2.13.8.

Maximum deviation from set temperature....................................................................... 23

5.2.13.9.

E N G L I S H

Nome file:

7500016 - ISTR.INSTALL. HEAT PUMP VERS. EN.docx Rev. 9 del/of 19/04/2013

Page 3-di/of 40

Control mode................................................................................................................. 23

5.2.13.10.

Manometer use. ................................................................................................................................... 23

5.3.

6. Control and safety devices....................................................................................................................... 23

Control devices..................................................................................................................................... 23

6.1.

Ambient and pool temperature sensors........................................................................................ 23

6.1.1.

Flow sensor................................................................................................................................... 24

6.1.2.

Safety devices...................................................................................................................................... 24

6.2.

Compressor and plate heat exchanger temperature sensors. ..................................................... 24

6.2.1.

High pressure sensor.................................................................................................................... 24

6.2.2.

Low pressure sensor..................................................................................................................... 24

6.2.3.

Pool, ambient and plate heat exchanger temperature sensor resistance values................................ 26

6.3.

Compressor temperature sensor resistance values ............................................................................ 27

6.4.

7. Routine, scheduled and extraordinary maintenance............................................................................. 28

User controls. ....................................................................................................................................... 28

7.1.

Specialised technician controls............................................................................................................ 28

7.2.

Winter protection.................................................................................................................................. 28

7.3.

Spring commissioning.......................................................................................................................... 28

7.4.

Troubleshooting.................................................................................................................................... 29

7.5.

8. Spare parts................................................................................................................................................. 32

Special notes on part replacement....................................................................................................... 38

8.1.

Manometer replacement............................................................................................................... 38

8.1.1.

Pressure sensor replacement....................................................................................................... 38

8.1.2.

Filter and capillary replacement.................................................................................................... 38

8.1.3.

Frost on radiator............................................................................................................................ 38

8.1.4.

E N G L I S H

Nome file:

7500016 - ISTR.INSTALL. HEAT PUMP VERS. EN.docx Rev. 9 del/of 19/04/2013

Page 4-di/of 40

1. General warnings and information for the addressee.

Warranty.

1.1.

General conditions.

1.1.1.

i. In accordance with these provisions, the dealer guarantees that the Product under this warranty (“the

Product”) does not have any conformity defect upon delivery.

ii. The Product Warranty Period is two (2) years, effective upon delivery to the purchaser.

iii. In the event of Product conformity defects and the purchaser informs the dealer during the Warranty

period, the dealer must repair or replace the Product at his/her own expense and at the site deemed

most suitable, unless this is impossible or out of proportion.

iv. Should the Product be irreparable or irreplaceable, the purchase may request a proportionate price

reduction or, if the conformity defect is sufficiently important, the termination of the sales contract.

v. Parts replaced or repaired under this warranty do not extend the length of the original Product warranty

but are covered by their own warranty.

vi. To validate this warranty, the purchaser must provide proof of Product purchase and purchase date.

vii. Should the purchaser find conformity defects six months after delivery, the purchaser must prove the

origin and existence of the defect found.

viii. The Warranty Certificate does not restrict or compromise consumer rights provided by mandatory

national regulations.

Special conditions.

1.1.2.

i. This warranty covers the products referred to in this manual.

ii. This Warranty Certificate in only applicable in EU member countries.

iii. To validate this warranty, the purchaser must strictly follow the instructions provided by the

Manufacturer in the documents that accompany the Product when applicable according to Product

range and model.

iv. Should a schedule be specified for the replacement, maintenance or cleaning of some Product parts or

components, the warranty is only considered valid if this schedule is correctly observed.

Restrictions.

1.1.3.

i. This warranty is only applicable to consumer sales where a "consumer" is the person who purchases

the Product for purposes not pertinent to his/her profession.

ii. The warranty does not cover normal wear due to Product use. As for parts, components and/or

replaceable or consumable materials such as batteries, light bulbs, etc., that instructed in the

documentation that accompanies the Product shall be observed.

iii. The warranty does not cover the cases in which the Product:

a. was subject to incorrect treatment;

b. was subject to repairs, maintenance or tampering by unauthorised personnel;

c. was repaired and equipped with unoriginal parts.

Should the Product conformity defect be consequent to incorrect installation or commissioning

procedure, this warranty shall only be applicable when this installation or commissioning procedure is

included in the Product sales contract and performed by the dealer or under his/her authority.

Symbol key.

1.2.

Indicates hazardous situations and warnings. The manual parts marked by this symbol must be read with

the utmost care.

Indicates that work must not be performed on live electrical equipment. This work can begin after taking

safety measures.

Safety regulations for heated pools

1.3.

During normal swimming activities, 26

30 [°C] water temperature is recommended. 38 [°C] water

temperature is only considered safe for adults in good health conditions. The utmost caution is

recommended for use by children.

Pool temperature must never exceed 40 [°C].

Do not drink alcoholic beverages before, after and while swimming. Alcohol consumption may cause

drowsiness, loss of consciousness and consequent drowning.

Swimming in pools with temperatures over 38 [°C] is not recommended for pregnant women. Excessively hot

water could damage the foetus, especially during the first trimester, causing deformities or brain damage.

Before entering the pool, always check water temperature with a precision thermometer. Temperature

regulated by the heat pump guarantees approximately ±2 [°C] precision.

People who suffer from diabetes, heart disease, circulatory or blood pressure problems should consult a

physician before entering heated pools.

If taking drugs that induce drowsiness (i.e.: tranquillizers, antihistamines or anticoagulants), avoid swimming

in heated pools.

Guidelines for safe recreational water environments - VOLUME 2 - SWIMMING POOLS AND SIMILAR

ENVIRONMENTS - WORLD HEALTH ORGANIZATION 2006.

E N G L I S H

Nome file:

7500016 - ISTR.INSTALL. HEAT PUMP VERS. EN.docx Rev. 9 del/of 19/04/2013

Page 5-di/of 40

Prolonged immersion in hot water may cause hyperthermia

, while immersion in cold water may cause

hypothermia

, with symptoms such as: Dizziness, fainting, drowsiness, lethargy

. Consequences of

hyperthermia and hypothermia may be: unawareness of imminent danger, lack of heat or cold perception,

failure to recognise the need to exit the pool, physical inability to exit the pool, damages to foetus for

pregnant women, unconsciousness with consequent drowning risks.

Energy savings.

1.4.

The heat pump slowly heats pool water. For weekend use, keeping pool temperature at the desired value

even when not in use is recommended. If temperature is allowed to drastically reduce, several days may be

required to restore the desired temperature. In the event of prolonged pool disuse (more than one week),

turning off the heat pump or reducing the set temperature by several degrees is recommended to save

energy.

The difference between the ambient temperature and water temperature should never be over 15 [°C]. For

this reason, do not use the heat pump when the ambient temperature is under 15 [°C]. Please see

Paragraph 5.2.7.

For improved energy savings, using the automatic start and stop functions is recommended. Please see

Paragraph 5.2.8 and Paragraph 5.2.9.

Once the ideal water temperature is set, use the key lock function to prevent changes to the set temperature

and/or prevent other adjustments. Please see Paragraph 5.2.11.

Protect the pool from wind.

When the pool is not in use, cover it with a tarp to limit heat dispersion.

General information.

1.5.

SERIES BP heat pumps are devices accessible to the public and were designed to heat and cool water

intended for home pools.

SERIES BP heat pumps must not be used with other heating systems such as electric heaters.

This manual provides instructions for the installation and use of SERIES BP heat pumps. Carefully read

this manual before installation. Failure to observe the manual instructions may cause personal or property

damages or damage the heat pump.

Failure to observe the instructions in this manual immediately null and voids the warranty.

SHOTT International SRL is not liable for any damages due to improper heat pump use.

The manual must be kept integral and in good conditions. It must accompany the heat pump until it is

decommissioned.

In the event of malfunctions, consult the instruction manual and, if necessary, contact specialised

technicians.

Installation and maintenance must be performed by qualified technicians unless otherwise indicated in the

manual.

Initial system commissioning must only be performed by specialised technicians.

Working on the heat pump when connected to the electrical mains is strictly prohibited. Only begin work

after taking the safety measures.

The heat pump is not suited for people (even children) who suffer from physical, sensorial or mental

handicaps or people who do not have sufficient experience or training unless instructed on heat pump use

and assisted by a person in charge of their safety. Supervise children to ensure they do not play with the

device.

SHOTT International SRL continually strives to improve all types and models. We trust the user will

understand the technical modifications SHOTT International SRL reserves the right to make on the shape

and fittings on SERIES BP heat pumps.

Definitions

1.6.

Power cord: flexible cord, for power supply, attached to the device.

Tool: Screwdriver, coin or any other object that can be used to move a screw or similar fastening device.

Protection device: Device whose operations prevent hazardous situations in abnormal operating conditions.

Contact switch disconnection: Disconnection of both power conductors with a single contact opening

action.

Heat pump: device that absorbs heat at a given temperature and releases it at a higher temperature.

Heat exchanger: device specifically designed to transfer heat between two physically separate fluids.

Compressor: device specifically designed to increase fluid pressure.

Plate heat exchanger: heat exchanger where coolant is vaporised by heat absorption.

Pressure limiter device: mechanism that automatically responds to a set pressure, interrupting the

operations of the element that controls pressure.

Increase in body temperature over physiological limits, maximum limit 37 [°C].

Decrease in body temperature over physiological limits, minimum limit 35 [°C].

State of inactivity or lack of reactivity that nears unconsciousness.

Definitions in accordance with regulation CEI EN 60335.

E N G L I S H

Nome file:

7500016 - ISTR.INSTALL. HEAT PUMP VERS. EN.docx Rev. 9 del/of 19/04/2013

Page 6-di/of 40

Device accessible to the public: device intended to be installed in homes or commercial buildings.

Installation manual: document intended for specialised technicians that illustrates how to commission and

maintain the heat pump.

User manual: document intended for the end user that illustrates how to use the heat pump.

Necessary clearance: minimum heat pump installation area.

2. Product presentation.

Product scope.

2.1.

SERIES BP heat pumps were designed to heat and cool water intended for home pools.

E N G L I S H

Nome file:

7500016 - ISTR.INSTALL. HEAT PUMP VERS. EN.docx Rev. 9 del/of 19/04/2013

Page 7-di/of 40

Composition.

2.2.

Figure 1: main heat pump parts.

1 Fan protection net

2 Body

3 Display

4 Refrigerant charge valve (inside for BP-35WS-B)

5 Pressure manometer

6 Water outlet

7 Power cord

8 Water inlet

9 Plate heat exchanger

10 Fan

11 Compressor

12 Pressure sensor

13 Heat exchanger

14 Water sensor

15 Four way valve6

16 Ambient sensor7

17 Plate heat exchanger temperature sensor8

18 Flow sensor

Not included in model BP-xxWS-B (xx=30, 35, 50).

E N G L I S H

Nome file:

7500016 - ISTR.INSTALL. HEAT PUMP VERS. EN.docx Rev. 9 del/of 19/04/2013

Page 8-di/of 40

3. Technical specifications.

Unit of

measure

Model

BP-30WS-B BP-35WS-B BP-50WS-B BP-50HS-A BP-85HS-A BP-100HS-A BP-160HS-A

Thermal power

(heating)9

[kW] 3.0 3.5 5.0 5.0 8.5 10.5 17.0

Refrigerant power

(cooling)

[kW]

4.3 6.8 8.5 14.0

Absorbed power11

[kW] 0.6 0.75 1.0 1.0 1.7 2.1 3.5

Absorbed current12

[A] 3.0 3.8 5.5 5.5 7.9 9.8 16

Power voltage13

[V]

[Hz]

220-240

COP

(Coefficient Of

Performance)

[ ] 5.1 5.0 5.0 4.2 5.0 5.0 5.0

ERR (Energy Efficient

Ratio)

[ ]

-14

3.6 4.0 4.0 4.0

Refrigerant

- R410A

Refrigerant gas quantity

[kg] 0.65 0.75 0.85 1.60 2.85

Protection grade at

water input

- IPX4

Number of compressors

- 1

Compressor type

- Rotativo

Heat exchanger

- Titanio

Minimum water flow

[m3/h] 2.5 3 3.5 4.0 6.5

Hydraulic connections

[mm] 50

Number of fans

- 1

Absorbed power by fan

[W] 70 85 100 220

Fan RPM

[RPM] 830 900 850 800

Fan air flow direction

Orizzontale

Fan air flow

[m3/h] 1200 1600 2000 3400

Noise

[dB(A)] <46 50 51 53 54 60

Dimensions (L/D/H)

[mm] 660x270x470 760x270x470 955x305x565 1005x305x610 1120x430x790

Net/gross weight

[kg] 30/34 34/38 51/54 54/57 63/67 114/124

Variable according to ambient conditions.

Operating mode not included.

Variable according to ambient conditions.

Single phase alternating current.

Operating mode not included.

E N G L I S H

Nome file:

7500016 - ISTR.INSTALL. HEAT PUMP VERS. EN.docx Rev. 9 del/of 19/04/2013

Page 9-di/of 40

4. Installation.

The heat pump must be installed and commissioned by specialised technicians and in keeping with

current national system regulations.

Installation must be conducted evaluating all the specific site factors: vicinity and height of walls, public

accessibility, etc.

Inspection.

4.1.

Upon receiving the heat pump, check packaging integrity. The machine should come with complete

manuals, for the user and for installation.

Handling.

4.2.

The unit is equipped with suitable protections to protect the heat pump for any damages during handling.

Avoid exerting pressure on the sides of the packaging.

Once the heat pump is unpacked, avoid exerting pressure on the body, plate heat exchanger and fan

protection net. See Figure 1.

Positioning.

4.3.

The heat pump must be positioned by specialised technicians and in keeping with current national system

regulations.

The heat pump must be carefully positioned considering the following aspects:

•

Dimensions and origin of hydraulic tubes.

•

Location of the power supply.

•

Support and its location.

•

Necessary clearance.

•

Noise wave and vibration echo.

•

Condensation discharge.

Support and its location.

4.3.1.

The heat pump must be installed outdoors. It cannot be installed indoors and must be at least 3.5 [m]

from the pool surface (zone 2

During normal operations, the heat pump plate heat exchanger produces condensation. The amount of

condensation produced varies according to ambient conditions. The higher the air humidity, the higher the

amount of condensation produced. The heat pump comes with a condensation drain. Make sure there are no

obstacles to condensation draining.

The heat pump must be positioned to avoid damages attributable to any water or condensation leaks. If

necessary, install suitable discharge outlets or collection containers.

The heat pump must be installed on a solid and level support (cement slab or prefabricated platform).

Avoid positioning the heat pump on instable ground. In this case, installing a suitably dimensioned support

slab or platform is recommended. The support surface must be slightly tilted to promote collected rain water

and condensation draining from the device base.

Support surface inclination must be a maximum of 2%.

Make sure the pump is not subject to rain water flows from nearby building roofs. Protruding roofs without

gutters could pour significant amounts of water and/or debris on the heat pump which could damage it. If

necessary, install gutters or discharge outlets to protect the heat pump.

If the heat pump is installed under the pool level, any water leaks could cause significant water leaks or

floods. Shott International SRL is not liable for any of said leaks, floods or consequent damages.

Make sure the heat pump is not within the range of action of any irrigation systems. If necessary, install

suitable protections.

See CEI 64-8/7 for pool zone classifications.

E N G L I S H

Nome file:

7500016 - ISTR.INSTALL. HEAT PUMP VERS. EN.docx Rev. 9 del/of 19/04/2013

Page 10-di/of 40

Necessary clearance.

4.3.2.

Minimum clearance required for heat pump installation is illustrated in the following figure.

Figure 2: Clearance required for correct installation.

Clearance guarantees accessibility during SERIES BP heat pump maintenance and operations.

Avoid hot air from circulating between machine distribution and suction. See Figure 2. For this purpose,

avoid all situations in which there could be an obstacle to the free flow of air produced by the fan.

Specifically, pay careful attention to the direction of strong winds in the heat pump installation area. Strictly

avoid installing the heat pump where the direction of strong wind is contrary to heat pump flow.

Noise wave echo.

4.3.3.

SERIES BP heat pumps were designed with special attention to noise and vibrations. Retail or accessory

shock absorbers can be used to diminish vibrations and noise.

Figure 3: Shock absorber supports.

To diminish noise wave echoes, avoid positioning the pump in the immediate vicinity of vertical walls.

Disposal.

4.4.

General instructions.

4.4.1.

Collecting recyclable material, both those used for packaging (cardboard, nylon, etc.) and those replaced

during routine and extraordinary maintenance is recommended.

Suitable collection of waste material for recycling, processing and environmentally compatible disposal

contributes in avoiding possible negative effects on the environment and health and promote the reuse

and/or recycling of device materials.

Illicit product disposal by the user may be punishable by current national laws.

Heat pump decommissioning.

4.4.2.

When the unit reaches the end of its working life and must be removed and/or replaced, follow the

instructions below:

•

Refrigerant gas must be collected by specialised technicians and sent to collection centres.

•

Compressor lubricant oil must be collected by specialised technicians and sent to collection centres.

•

The body and various parts, if unusable, should be dismantled and divided according to their material

type (for example, copper, aluminium, plastic, etc.) and must be sent to collection centres.

Electric/electronic waste disposal.

4.4.3.

In keeping “Implementation of Directives 2002/95/CE, 2002/96/CE and 2003/108/CE” on the

reduction of the use of hazardous substances in electric and electronic material as well as waste

disposal. The barred bin symbol on the equipment or packaging indicates that the product must be

separated from other waste at the end of its working life. Therefore, the user must take equipment to

electronic and electro-technical waste collection centres at the end of its working life or return it to

the dealer when purchasing similar new equipment, on a one to one basis. Suitable collection of

decommissioned equipment for recycling, processing and environmentally compatible disposal

contributes in avoiding possible negative effects on the environment and health and promote the

reuse and/or recycling of device materials. Illicit product disposal by the user may be punishable by

current national laws.

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Shott Wärmepumpe Handbücher

Shott

Shott BP-35WS-B Bedienungsanleitung

Beliebte Wärmepumpe Handbücher anderer Marken

MICROWELL

MICROWELL HP 1000 GREEN Bedienungsanleitung

Sanyo

Sanyo SAP120FCH Bedienungsanleitung

Daikin

Daikin EHYHBH05AA Bedienungsanleitung

Panasonic

Panasonic WH-SDF03E3E5 Leitfaden

Bryant

Bryant 544B Bedienungsanleitung

Airxcel

Airxcel 45000 Series Handbuch

Mitsubishi Electric

Mitsubishi Electric PUZ-SWM60VAA Bedienungsanleitung

Dimplex

Dimplex LI 16I-TUR Benutzerhandbuch

Carrier

Carrier WSHP Open v3 Kurzanleitung zur Einrichtung

TGM

TGM CTV14CN018A Bedienungsanleitung

Carrier

Carrier 38MGQ Series Bedienungsanleitung

Kokido

Kokido K2O K880BX/EU Fehlerbehebungshandbuch

Viessmann

Viessmann VITOCAL 300-G PRO Type BW 2150 Kurzanleitung

Carrier

Carrier 48EZN Bedienungsanleitung

Viessmann

Viessmann KWT Vitocal 350-G Pro Series Betriebsanleitung

Ariston

Ariston NIMBUS Bedienungsanleitung

Weishaupt

Weishaupt WWP L 7 Benutzerhandbuch

GE Zoneline AZ85H09EAC Bedienungsanleitung