SICK ISD 230 Bedienungsanleitung

OPERATING INSTRUCTIONS

ISD 230, ISD 260 and ISD 280

IR Data Transmission Systems

Operating Instructions

ISD 230/260/280 IR Data Transmission Systems

Quick Finder

Installation procedure (overview)

Installing the ISD 230 system

Two identical units from the ISD 230 series are required (e.g. 2 x ISD 230-2 ).

. Set the transmission frequency on each unit

See Chapter 5.1.2 Setting the transmission frequencies ...................................Page 22

2. Configure the data interface on each unit

(interface type and transfer rate)

See Chapter 5.1.3 Configuring the data interface.................................................Page 24

3. Connect the units

(data interface and function interfaces)

See Chapter 5.1.4 Connector pin assignment ........................................................ Page 26

See Chapter 5.1.6 Connecting the data interface ................................................. Page 27

See Chapter 5.1.7 Connecting the functions interfaces......................................Page 30

4. Mount and align the units

See Chapter 4 Insta ation.............................................................................................. Page 16

5. Apply the 24 V DC supply voltage to both units

6. Check alignment

See Chapter 6.1. Switching on the units/fine adjustment .................................. Page 43

7. Send data on electrical interface

See Chapter 6.2. Functiona test of the data transmission ................................ Page 43

The ISD 230 is ready for operation!

Installing the ISD 260/280 system

Two different units are required from the same series (e.g. 1 x ISD 260-111 and

1 x ISD 260-1112)

. Configure the data interface on each unit

(interface type and transfer rate)

See Chapter 5.2.3 Configuring the data interface ................................................Page 33

2. Connect the units

(data interface and function interfaces)

See Chapter 5.2.4 Pin assignment ............................................................................. Page 35

See Chapter 5.2.6 Connecting the data interface ................................................ Page 37

See Chapter 5.2.7 Connecting the functions interfaces .....................................Page 40

3. Mount and align the units

See Chapter 4 Insta ation .............................................................................................. Page 16

4. Apply the 24 V DC supply voltage to both units

5. Check alignment

See Chapter 6.1. Switching on the units/fine adjustment ..................................Page 43

6. Send data on electrical interface

See Chapter 6.2. Functiona test of the data transmission ................................Page 43

The ISD 260/280 is ready for operation!

ISD 230

ISD 260/ISD 280

Operating Instructions

ISD 230/260/280

Contents

Notes on this document ............................................................................................ 7

1.1 Purpose ....................................................................................................................................... 7

1.2 Target audience ........................................................................................................................ 7

1.2.1 Mounting, electrical installation, maintenance and replacement ............. 7

1.2.2 Configuration and startup ....................................................................................... 7

1.3 Information content ................................................................................................................. 7

1.4 Symbols ....................................................................................................................................... 8

2 Safety Information ....................................................................................................... 9

2.1 Autorized users ......................................................................................................................... 9

2.1.1 Mounting and maintenance ................................................................................... 9

2.1.2 Electrical installation and replacement .............................................................. 9

2.1.3 Startup, operation and configuration.................................................................. 9

2.2 Intended use.............................................................................................................................. 9

2.3 eneral safety instructions and protection measures ................................................ 9

2.4 Quick stop and quick restart ............................................................................................. 10

2.4.1 Stopping the ISD .................................................................................................... 10

2.4.2 Restarting the ISD .................................................................................................. 10

2.5 Environmental information ................................................................................................. 10

2.5.1 Power requirements .............................................................................................. 10

2.5.2 Disposal after removal from service ............................................................... 10

3 Product description ..................................................................................................

3.1 Design ....................................................................................................................................... 11

3.1.1 Scope of delivery .................................................................................................... 11

3.1.2 Variants ...................................................................................................................... 11

3.1.3 System requirements ........................................................................................... 12

3.1.4 Design ........................................................................................................................ 13

3.2 Method of operation ............................................................................................................ 14

3.3 Indicators and control elements ...................................................................................... 15

3.3.1 Control elements .................................................................................................... 15

3.3.2 Function of the LEDs............................................................................................. 15

4 Installation ................................................................................................................... 6

4.1 Installation sequence........................................................................................................... 16

4.2 Preparations ............................................................................................................................ 16

4.2.1 Configuring the units ............................................................................................. 16

4.2.2 Required components .......................................................................................... 16

4.2.3 Required accessories ........................................................................................... 16

4.2.4 Required auxiliary parts ........................................................................................ 16

4.2.5 Selecting the mounting location ......................................................................... 17

4.2.6 Mounting accessories .......................................................................................... 18

4.3 Mounting and adjusting the system ............................................................................... 19

4.3.1 Mounting the ISD on the three-point bracket .............................................. 19

4.3.2 Mounting the AMS 50 Connection Module .................................................. 20

4.3.3 Alignment of the ISD ............................................................................................. 20

4.4 Dismantling the system ...................................................................................................... 21

5 Electrical installation ............................................................................................... 22

5.1 ISD 230 system .................................................................................................................... 22

5.1.1 Installation sequence ............................................................................................ 22

Operating Instructions

ISD 230/260/280 IR Data Transmission Systems

Contents

5.1.2 Setting the transmission frequencies ............................................................. 22

5.1.3 Configuring the data interface ........................................................................... 24

5.1.4 Connector pin assignment .................................................................................. 26

5.1.5 Preparations for electrical installation ............................................................. 26

5.1.6 Connecting the data interface ........................................................................... 27

5.1.7 Connecting the functions interfaces ................................................................ 30

5.1.8 Connecting via the AMS 50 connection module ........................................ 32

5.2 ISD 260 and ISD 280 systems ....................................................................................... 33

5.2.1 Installation sequence............................................................................................ 33

5.2.2 Transmission frequencies ................................................................................... 33

5.2.3 Configuring the data interface ........................................................................... 33

5.2.4 Pin assignment ........................................................................................................ 35

5.2.5 Preparations for electrical installation ............................................................. 36

5.2.6 Connecting the data interface ........................................................................... 37

5.2.7 Connecting the functions interfaces ................................................................ 40

5.2.8 Connecting via the AMS 50 connection module ........................................ 42

6 Operation ..................................................................................................................... 43

6.1 Switching on the units/fine adjustment ......................................................................... 43

6.2 Functional test of the data transmission ...................................................................... 43

6.3 Note on operation of the system .................................................................................... 43

6.3.1 Operation in cooling plants ................................................................................. 43

6.4 Management of the system .............................................................................................. 43

7 Maintenance ............................................................................................................... 44

7.1 Cleaning the ISD during operation .................................................................................. 44

7.2 Maintenance ........................................................................................................................... 45

7.3 Disposal .................................................................................................................................... 45

8 Troubleshooting ......................................................................................................... 46

8.1 Overview of the possible errors and malfunctions .................................................... 46

8.1.1 Configuration errors ............................................................................................... 46

8.1.2 Mounting errors ...................................................................................................... 46

8.1.3 Electrical installation errors ................................................................................. 46

8.1.4 Malfunctions ............................................................................................................. 46

8.2 Monitoring errors and malfunctions ................................................................................ 46

8.3 Troubleshooting ..................................................................................................................... 46

8.4 SICK Support .......................................................................................................................... 48

8.5 Replacing a ISD unit ............................................................................................................. 48

9 Technical data ............................................................................................................49

9.1 Data sheet ISD....................................................................................................................... 49

9.2 Dimensioned drawing of the ISD ..................................................................................... 50

0 Appendix ......................................................................................................................5

10.1 Accessories ............................................................................................................................. 51

10.1.1 Mounting accessories .......................................................................................... 51

10.1.2 Connection modules ............................................................................................. 51

10.1.3 Cables and plug-in connections ........................................................................ 51

10.2 Dimensioned drawing of the accessories .................................................................... 52

10.3 Supplementary documentation ........................................................................................ 53

10.4 Copy of the E Declaration of Conformity ................................................................... 54

10.5 Device specification card ...................................................................................................57

Operating Instructions

ISD 230/260/280

Figures and Tables

Abbreviations used

AMS Connection module with distributor (signal)/with additional power supply

ISD Infra-red sensor for data transmission

LED Light Emitting Diode

Tables

Table 3-1: ISD 230 variants ...................................................................................................................................... 11

Table 3-2: ISD 260 variants ...................................................................................................................................... 11

Table 3-3: ISD 280 variants ...................................................................................................................................... 11

Table 3-4: Meaning of LEDs ..................................................................................................................................... 15

Table 4-1: Aperture angles ......................................................................................................................................... 17

Table 4-2: Light spot diameter of transmitter .................................................................................................... 18

Table 5-1: ISD 230: Setting of the jumpers ST 12 to ST 15 for transmission frequencies .......... 23

Table 5-2: ISD 230: Setting of the DIL switching blocks S 1 to S 3 ........................................................ 25

Table 5-3: ISD 230: Pin assignment of the 9-pin D-Sub connector ........................................................ 26

Table 5-4: ISD 230: Maximum cables lenghts between the ISD and the host ................................... 26

Table 5-5: ISD 230: Connecting the data interface ........................................................................................ 28

Table 5-6: ISD 230: Characteristic data of the “Light path free“ and “Contamination“

switching outputs ..................................................................................................................................... 31

Table 5-7: ISD 230: Characteristic data of the “Transmitter off“ switching input ............................... 32

Table 5-8: ISD 260/280: Setting of the DIL switching blocks S 1 and S 2 .......................................... 34

Table 5-9: ISD 260/280: Pin assignment of the 5-pin round connector ............................................... 35

Table 5-10: ISD 260/280: Pin assignment of the 9-pin D-Sub socket (data interface) .................... 35

Table 5-11: ISD 260/280: Maximum cables lenghts between the ISD and the host ........................ 36

Table 5-12: ISD 260/280: Connecting the data interface ............................................................................. 38

Table 5-13: ISD 260/280: Characteristic data of the “Light path free“ switching output ................. 41

Table 5-14: ISD 260/280: Characteristic data of the “Transmitter off“ switching input .................... 42

Table 8-1: Troubleshooting ........................................................................................................................................ 47

Table 9-1: Technical Specifications of ISD 230/260/280 .......................................................................... 49

Table 10-1: Accessories: mounting accessories ................................................................................................ 51

Table 10-2: Accessories: connection modules ................................................................................................... 51

Table 10-3: Accessories: cables and plug-in connections ............................................................................. 51

Table 10-4: Supplementary documentation in English language ................................................................. 53

Figures

Fig. 3-1: Design of an ISD unit ............................................................................................................................. 13

Fig. 3-2: Block diagram: operating principle of the ISD system ............................................................. 14

Fig. 3-3: LED indicators on the top of the housing ...................................................................................... 15

Fig. 4-1: Mount the two units at a distance of 0.2 ... 150/180/200 m ............................................... 17

Fig. 4-2: ISD unit with three-point bracket no. 5 306 369 (accessory) ............................................. 18

Fig. 4-3: Design of the three-point bracket ....................................................................................................... 19

Fig. 4-4: Using the optical adjustment aid (crosshairs) on an unit ........................................................ 20

Fig. 5-1: ISD 230: Position of the jumpers ST 12 to ST 15 and ST 17 on the main board ........ 22

Fig. 5-2: ISD 230: Arrangement with operation of two systems in parallel ........................................ 23

Fig. 5-3: ISD 230: Switching from CL 20 mA passive to CL 20 mA active ........................................ 24

Fig. 5-4: ISD 230-4111: position of the DIL switches for configuring the data interface ............ 25

Fig. 5-5: ISD 230: Line termination for the RS 485 interface ................................................................. 30

Operating Instructions

ISD 230/260/280 IR Data Transmission Systems

Figures and Tables

Fig. 5-6: ISD 230: Functionality of the “Light path free“ and “Contamination“ LEDs .................... 31

Fig. 5-7: ISD 230: Wiring of the “Light path free“ and “Contamination“ PNP outputs................... 31

Fig. 5-8: ISD 230: Connection diagram of “Transmitter off“ PNP input .............................................. 31

Fig. 5-9: ISD 230: Terminal assignment of an ISD 230 unit in the AMS 50 Connection

Module ......................................................................................................................................................... 32

Fig. 5-10: ISD 260/280: Arrangement with operation of two systems in parallel ............................ 33

Fig. 5-11: ISD 260/280: Position of the DIL switches for configuring the data interface .............. 34

Fig. 5-12: ISD 260/280: Connection cable for supply voltage and function interfaces ................. 35

Fig. 5-13: ISD 260/280: Electrical isolation principle for the data interface ....................................... 36

Fig. 5-14: ISD 260/280: Line termination for the RS 485 interface ....................................................... 40

Fig. 5-15: ISD 260/280: Functionality of the “Light path free“ LED ......................................................... 41

Fig. 5-16: ISD 260/280: Wiring of the “Light path free“ PNP output ........................................................ 41

Fig. 5-17: ISD 260/280: Connection diagram of “Transmitter off“ PNP input.................................... 41

Fig. 5-18: ISD 260/280: Terminals used for one unit in the AMS 50 Connection Module ........... 42

Fig. 5-19: ISD 260/280: Terminal assignment for supply voltage/function interfaces .................. 42

Fig. 7-1: Cleaning the lenses ................................................................................................................................. 44

Fig. 9-1: Dimensions of an ISD unit .................................................................................................................... 50

Fig. 10-1: Dimensions of the three-point bracket no. 5 306 369 ............................................................ 52

Fig. 10-2: Dimensions of the angle bracket no. 2 013 824 ........................................................................ 53

Fig. 10-3: Dimensions of the connector cover no. 2 016 130 .................................................................. 53

Fig. 10-4: Reproduction of the ISD 230 declaration of conformity (reduced in size) ....................... 55

Fig. 10-5: Reproduction of the ISD 260 declaration of conformity (reduced in size) ....................... 56

Fig. 10-6: Reproduction of the ISD 280 declaration of conformity (reduced in size) ........................ 57

Operating Instructions

ISD 230/260/280

Notes on this document Chapter

. Purpose

This document is a guide to the operation of the IR Data Transmission Systems

•ISD 230 (0.2 ... 200 m; max. 38.4 kBd)

•ISD 260 (0.2 ... 180 m; max. 0.5 MBd)

•ISD 280 (0.2 ... 150 m; max. 1.5 MBd)

in their variants

•System without heater

•System with heater

This document provides information about

•Configuration

•Mounting and electrical installation

•Startup

•Maintenance

•Exchanging the device

The systems will in this manual be referred to as the “ISD“, except where a dinstinction is

necessary.

.2 Target audience

This document is intended for persons who are responsible for the following activities:

.2. Mounting, electrical installation, maintenance and replacement

Electricians and service technicians.

.2.2 Configuration and startup

Technicians and engineers.

.3 Information content

This document contains all the information required for configuring, mounting, (electrical)

installing and starting up the ISD.

A series of step-by-setp instructions is provided for each of these activities.

The ISD is configured by jumpers and DIL switches.

For further information on the design of the system or on the data transfer technology in

general, please contact the Auto Ident devision at SICK A .

Notes on this document

Operating Instructions

ISD 230/260/280 IR Data Transmission Systems

Notes on this document

Chapter

Note Indicates special features or characteristics.

Explanation Explanations provide background information on technical features.

Recommendation Recommendations help you carry out certain procedures more effectively.

Default setting Marks a section containing the factory defaults.

This symbol refers to additional technical documentation.

ØHere you have to do something. This symbol characterizes single-step operating

instructions. Multi-step operating instructions are characterized by sequential numbers.

.4 Symbols

Some of the information in this document is marked specially so that you can access it

quickly:

Warning!

Warnings are provided to prevent injury to operating personal ar serious damage to the

ISD.

ØAlways read warnings carefully and observe them at all times.

ATTENTION

Operating Instructions

ISD 230/260/280

Chapter 2

Safety Information

2Safety Information

2. Autorized users

For the ISD to function correctly and safety, it must be mounted and operated by

sufficiently qualified personnel.

The following qualifications are required for the various tasks involved:

2. . Mounting and maintenance

•eneral technical training

•Knowledge of the standard guidelines relating to safety at the workplace

2. .2 Electrical installation and replacement

•Practical training in electrical engineering

•Knowledge of the standard safety guidelines relating to electrical engineering

•Experience operating the devices in the relevant application

2. .3 Startup, operation and configuration

•Knowledge of the hardware and software environment of the relevant application

•Basic understanding of data transfer methods

2.2 Intended use

The ISD 230, 260 and 280 systems are used to establish a cordless link for transferring

serial data in full-duplex mode using infrared light.

The link, in this sense, always comprises a pair of devices (2 units) with different carrier

frequencies. Depending on the type of link, the units are either installed at a fixed and

mobile station (variable link) or at two fixed stations (permanent link).

Any warranty claims vis-à-vis SICK A will be rendered invalid if the device is used for any

other purpose or if changes are made to the device, also as part of the mounting and

electrical installation procedures.

2.3 General safety instructions and protection measures

ØAlways read the general safety instructions carefully and observe them at all times. This

also applies to the warnings provided for the individual activities described in this

document.

Shock hazard!

Depending on the type of device, the AMS 50 Connection Module (accessory) for the ISD

is connected to a mains voltage of 230 V AC 50 Hz or 115 V AC 50/60 Hz.

ØWhen working with electrical equipment, always follow the relevant safety specifications.

WARNING

Operating Instructions

ISD 230/260/280 IR Data Transmission Systems

Chapter 2

Safety Information

Infra-red light can cause blindness!

The ISD 230/260/280 emit infra-red radiation (λλ

λλ

λ = =

= =

= 860 nm).

LIGHT EMITTING LASER DIODE CLASS according EN 60825- /prA : 999.

Looking directly at the beam can seriously damage your eyesight.

The light is not perceptible to the human eye (no eyelid reflex). The emitted radiation is not

dangerous to human skin.

ØWhen mounting and aligning the both units switch off the system.

ØNever look directly into the large lenses on the front of the device at close range

against the direction of transmission!

ØObserve the most recent laser specifications (DIN EN 60825-1, latest version).

2.4 Quick stop and quick restart

2.4. Stopping the ISD

ØSwitch off the power supply.

The ISD stops the data transmission.

2.4.2 Restarting the ISD

ØSwitch on the power supply.

The ISD starts the data transmission.

When operating the system in cooling plants (below 0 °C) and if the system is switched

on when cold, data transmission can only be guaranteed after the warm-up time (max.

approx. 60 min., depending on the startup temperature) has expired.

2.5 Environmental information

The ISD is designed to cause minimum impact on the environment.

2.5. Power requirements

The power requirements are low:

•the ISD has a power consumption of max. 0.4 A at 24 V DC

•the ISD with heater has a power consumption of max. 2.5 A at 24 V DC

The values are given for devices with disconnected switching outputs.

2.5.2 Disposal after removal from service

Always dispose irreparable devices in a manner that is not harmful to the environment and

in accordance with the applicable national waste disposal regulations. The ISD can be

separated into recyclable secondary raw materials and special-category waste (electronic

scrap).

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