SICK DUSTHUNTER SB30 Betriebsanleitung
MMM
I
MMMOPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
DUSTHUNTER SB30
Dust Concentration Monitor
Installation, Operation, Maintenance
Title Page
CAN-Bus
2OPERATING INSTRUCTIONS |DUSTHUNTERSB30 8014551/1COY/3-0/2016-08 | SICK
Subject to change without notice
Described Product
Product name: DUSTHUNTER SB30
Manufacturer
SICK Engineering GmbH
Bergener Ring 27 · D-01458 Ottendorf-Okrilla · Germany
Phone: +49 7641 469-0
E-Mail: [email protected]
Trademarks
Windows is a Microsoft Corporation trademark.
Other product names used in this document may also be trademarks and are only used
for identification purposes.
Legal Information
This document is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law.
Any modification, shortening or translation of this document is prohibited without the
express written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
CAN-Bus
CONTENTS
3
OPERATING INSTRUCTIONS | DUSTHUNTER SB30
8014551/1COY/3-0/2016-08 | SICK
Subject to change without notice
1 Important Information .............................................................................. 6
1.1 Main hazards...................................................................................................6
1.1.1 Hazard through hot and/or aggressive gases and high pressure 6
1.1.2 Hazards through electrical equipment .......................................... 6
1.1.3 Hazards through laser beam..........................................................6
1.2 Symbols and document conventions .............................................................7
1.2.1 Warning Symbols ...........................................................................7
1.2.2 Warning levels and signal words....................................................7
1.2.3 Information symbols .......................................................................7
1.3 Intended use ...................................................................................................7
1.4 Responsibility of user......................................................................................8
1.4.1 General information........................................................................8
1.4.2 Safety information and protective measures ................................8
2 Product Description.................................................................................10
2.1 Measuring principle, measured variables....................................................10
2.1.1 Functional principle ......................................................................10
2.1.2 Response time ..............................................................................11
2.1.3 Function check..............................................................................12
2.2 Device components ......................................................................................13
2.2.1 Sender/receiver unit ....................................................................15
2.2.2 Flange with tube ...........................................................................17
2.2.3 Optional external purge air unit ...................................................18
2.2.4 Voltage and purge air supply........................................................18
2.2.5 Installation accessories................................................................18
2.2.6 Test equipment for linearity test..................................................19
2.3 SOPAS ET (PC program) ................................................................................20
3 Assembly and Installation ......................................................................21
3.1 Project planning ............................................................................................21
3.2 Assembly .......................................................................................................23
3.2.1 Fitting the flange with tube ..........................................................23
3.2.2 Work to be performed...................................................................24
3.2.3 Fitting the optional external purge air unit. .................................25
3.2.4 Assembly work ..............................................................................26
3.2.5 Fitting the weatherproof cover.....................................................27
Contents
Contents
CAN-Bus
CONTENTS
4OPERATING INSTRUCTIONS | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08 | SICK
Subject to change without notice
3.3 Electrical installation .................................................................................... 28
3.3.1 Electrical safety ............................................................................ 28
3.3.1.1 Properly installed power isolating switches............. 28
3.3.1.2 Lines with correct rating........................................... 28
3.3.1.3 Grounding the devices.............................................. 28
3.3.1.4 Responsibility for system safety .............................. 28
3.3.2 General information, prerequisites ............................................. 29
3.3.3 Installing the purge air supply ..................................................... 29
3.3.3.1 Optional external purge air unit ............................... 30
3.3.3.2 Installing the non-return valve option...................... 31
3.3.4 Connecting the sender/receiver unit .......................................... 32
3.3.4.1 Work to be done ....................................................... 32
3.3.4.2 Connection of connection line ................................. 32
3.3.4.3 Standard connection (without options) ................... 33
4 Start-up and Parameter Settings .......................................................... 34
4.1 Fitting the sender/receiver unit ................................................................... 34
4.1.1 Adapting the sender/receiver unit to the duct diameter............ 34
4.1.2 Fitting and connecting the sender/receiver unit on the duct .... 37
4.2 Setting the measuring system parameters ................................................. 38
4.2.1 Factory settings ............................................................................ 38
4.2.2 Changing settings using the jumper on the processor board .... 38
4.2.2.1 Setting measuring range and limit value................. 39
4.2.2.2 Addressing ................................................................ 40
4.2.2.3 Adapting the CAN bus baud rate.............................. 40
4.2.3 Installing SOPAS ET ...................................................................... 41
4.2.3.1 Password for SOPAS ET menus................................ 41
4.2.4 Connection to the device via USB line ........................................ 41
4.2.4.1 Finding the DUSTHUNTER COM port........................ 41
4.2.5 Connection to the device via Ethernet (option) .......................... 43
4.2.6 Factory settings ............................................................................ 44
4.2.7 Calibration for dust concentration measurement ...................... 46
4.2.8 Data backup in SOPAS ET............................................................ 48
4.2.9 Starting measurement mode....................................................... 50
4.2.10 Setting the Ethernet module parameters ................................... 50
5 Maintenance............................................................................................. 51
5.1 General.......................................................................................................... 51
5.2 Maintenance on the sender/receiver unit ................................................. 53
5.3 Maintenance on the purge air supply .......................................................... 54
5.3.1 Control unit MCU with integrated purge air supply..................... 55
5.3.2 Optional external purge air unit................................................... 56
5.4 Shutdown ...................................................................................................... 57
CAN-Bus
CONTENTS
5
OPERATING INSTRUCTIONS | DUSTHUNTER SB30
8014551/1COY/3-0/2016-08 | SICK
Subject to change without notice
6 Troubleshooting .......................................................................................58
6.1 General ..........................................................................................................58
6.2 Sender/receiver unit.....................................................................................59
7 Specifications...........................................................................................60
7.1 Compliances..................................................................................................60
7.2 Technical Data ..............................................................................................61
7.3 Dimensions, part Nos. ..................................................................................63
7.3.1 Sender/receiver unit ....................................................................63
7.3.2 Flange with tube ...........................................................................64
7.3.3 MCU control unit ...........................................................................65
7.3.4 Optional external purge air unit ...................................................67
7.3.5 Weatherproof covers ....................................................................68
7.4 Accessories ...................................................................................................69
7.4.1 Connections for sender/receiver unit..........................................69
7.4.2 Line sender/receiver unit - MCU ..................................................69
7.4.3 Purge air supply ............................................................................69
7.4.4 Assembly parts..............................................................................69
7.4.5 Device check accessories ............................................................69
7.5 Consumable parts for 2-years operation .....................................................69
CAN-Bus
6OPERATING INSTRUCTIONS |DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK
Subject to change without notice
1IMPORTANT INFORMATION
1 Important Information
1.1 Main hazards
1.1.1 Hazard through hot and/or aggressive gases and high pressure
The optical subassemblies are fitted directly on the gas-carrying duct. On equipment with
low hazard potential (no danger to health, ambient pressure, low temperatures), the instal-
lation or removal can be performed while the equipment is in operation providing the valid
regulations and equipment safety notices are observed and suitable protective measures
are taken.
1.1.2 Hazards through electrical equipment
1.1.3 Hazards through laser beam
WARNING: Danger through power voltage
The DUSTHUNTER SB30 measuring system is classified as electrical.
▸Disconnect power supply lines before working on power connections or
parts carrying power voltage.
▸Refit any contact protection removed before switching the power voltage
back on again.
WARNING: Hazards through laser beam
▸Never look directly into the beam path
▸Do not point the laser beam at persons
▸Pay attention to laser beam reflections.
CAN-Bus
7
OPERATING INSTRUCTIONS |DUSTHUNTER SB30
8014551/1COY/3-0/2016-08| SICK
Subject to change without notice
IMPORTANT INFORMATION 1
1.2 Symbols and document conventions
1.2.1 Warning Symbols
1.2.2 Warning levels and signal words
DANGER
Risk or hazardous situation which will result in severe personal injury or death.
WARNING
Risk or hazardous situation which could result in severe personal injury or death.
CAUTION
Hazard or unsafe practice which could result in less severe or minor injuries.
NOTICE
Hazard which could result in property damage.
1.2.3 Information symbols
1.3 Intended use
Purpose of the device
The DUSTHUNTER SB30 measuring system only serves continuous measurement of dust
concentrations in exhaust gas and exhaust air plants.
Correct use
▸Use the device only as described in these Operating Instructions. The manufacturer
bears no responsibility for any other use.
▸Observe all measures necessary for conservation of value, e.g., for maintenance and
inspection and/or transport and storage.
●Do not remove, add or modify any components to or on the device unless described and
specified in the official manufacturer information. Otherwise
–the device could become dangerous
– the manufacturer’s warranty becomes void
Restrictions of use
●The DUSTHUNTER SB30 measuring system is not approved for use in potentially
explosive atmospheres.
Symbol Significance
Hazard (general)
Hazard by voltage
Symbol Significance
Important technical information for this product
Important information on electric or electronic functions
CAN-Bus
8OPERATING INSTRUCTIONS |DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK
Subject to change without notice
1IMPORTANT INFORMATION
1.4 Responsibility of user
1.4.1 General information
Designated users
The measuring system DUSTHUNTER SB30 may only be installed and operated by skilled
technicians who, based on their technical training and knowledge as well as knowledge of
the relevant regulations, can assess the tasks given and recognize the hazards involved.
Special local conditions
▸Observe the valid legal regulations as well as the technical rules deriving from imple-
mentation of these regulations applicable for the respective equipment during work
preparation and performance.
▸Carry out work according to the local conditions specific for the equipment as well as
operational hazards and regulations.
Retention of documents
Keep the Operating Instructions belonging to the measuring system as well as equipment
documentation onsite for reference at all times. Pass the respective documentation on to
any new owner of the measuring system.
1.4.2 Safety information and protective measures
Protection devices
Behavior during purge air failure
The purge air supply serves to protect optical subassemblies fitted on the duct against hot
or aggressive gases. Leave the supply switched on when the equipment is at a standstill.
Optical subassemblies can be severely damaged in a short time if the purge air supply
fails.
Preventive measures for operating safety
NOTE:
Depending on the particular hazard potential, an adequate number of suitable
protection devices and personal safety equipment must be available and used
by the personnel.
NOTE:
When no fail-safe shutters are fitted:
The user must ensure that:
▸The purge air supply runs reliably and continuously
▸Failure of the purge air supply is immediately detected (e.g., by using
pressure monitors)
▸Optical subassemblies are removed from the duct if the purge air supply
fails and the duct opening is closed off (e.g. with a flange cover).
NOTE:
The user must ensure that:
▸Neither failures nor erroneous measurements can lead to operational states
that can cause damage or become dangerous
▸The specified maintenance and inspection tasks are carried out regularly by
qualified, experienced personnel.
CAN-Bus
9
OPERATING INSTRUCTIONS |DUSTHUNTER SB30
8014551/1COY/3-0/2016-08| SICK
Subject to change without notice
IMPORTANT INFORMATION 1
Recognizing malfunctions
Every deviation from normal operation is to be regarded as a serious indication of a
functional impairment. These are, amongst others:
●Warning displays
●Significant drifts in measured results
●Increased power consumption
●Higher temperatures of system components
●Monitoring devices triggering
●Smells or smoke emission
●Heavy contamination.
Avoiding damage
Electrical connection
Ensure the device can be switched off with a power isolating switch/circuit breaker in
accordance with EN 61010-1.
NOTE:
In order to avoid malfunctions that can cause direct or indirect personal injury
or property damage, the operator must ensure:
▸The responsible maintenance personnel are present at any time and as fast
as possible
▸The maintenance personnel are adequately qualified to react correctly to
malfunctions of the measuring system and any resulting operational inter-
ruptions (e.g., when used for measurement and control purposes)
▸The malfunctioning equipment is switched off immediately in case of doubt
and that switching off does not cause collateral malfunctions.
CAN-Bus
10 OPERATING INSTRUCTIONS |DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK
Subject to change without notice
2PRODUCT DESCRIPTION
2 Product Description
2.1 Measuring principle, measured variables
2.1.1 Functional principle
The measuring system works according to the scattered light measurement principle
(backward dispersion). A laser diode beams the dust particles in the gas flow with
modulated light in the visual range (wavelength approx. 650 nm). A highly sensitive
detector registers the light scattered by the particles, amplifies the light electrically and
feeds it to the measuring channel of a microprocessor as central part of the measuring,
control and evaluation electronics. The measuring volume in the gas duct is defined
through the intersection of the sender beam sent and the receive aperture.
Continuous monitoring of the sender output registers the smallest changes in brightness of
the light beam sent which then serves to determine the measurement signal.
Fig. 1: Measuring principle
The incline of the control receiver can be modified for differing internal duct diameters. A
small light trap may be required in certain cases for very narrow internal duct diameters
(most unfavorable conditions for background light).
Approx. 15°
Sender/receiver unit
Receiver
Gas duct
Sender
Measuring volume
CAN-Bus
Andere Handbücher für DUSTHUNTER SB30
1
Inhaltsverzeichnis
Andere SICK Monitor Handbücher
