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പSG10
INDEX
1. LETTER TO THE CUSTOMER ..............................................................................................2
2. DESCRIPTION OF THE GEARLESS MACHINE .....................................................................2
2.1. DIMENSIONS/TECHNICAL SPECIFICATIONS SG10............................................................3
3. MACHINE IDENTIFICATION ...............................................................................................4
4. WARRANTY ........................................................................................................................5
5. GENERAL DELIVERY NOTES ...............................................................................................6
6. SAFETY PRECAUTIONS.......................................................................................................7
7. SAFETY REQUIREMENTS ...................................................................................................8
8. MOVING THE WINCH........................................................................................................10
9. NOTES FOR INSTALLATION ................................................................................................12
9.1. MECHANICAL INSTALLATION ............................................................................................12
9.1.1. CABLE INSTALLATION.........................................................................................................13
9.1.2. SECURING THE GEARLESS MACHINE................................................................................13
9.1.3. CABLE GUARD....................................................................................................................14
9.2. ELECTRICAL INSTALLATION................................................................................................15
9.2.1. ELECTRIC MOTOR ..............................................................................................................15
9.2.2. TERMINAL BOARD WIRING DIAGRAM.............................................................................16
9.3. ENCODER ...........................................................................................................................17
ϵϯϭ^K>hdZKdZzEKZKE&/'hZd/KEͲEd/EdZ&............................18
9.3.2. ROTARY ENCODER SIN/COS INTERFACE CONFIGURATION..............................................20
9.3.3. INSTRUCTIONS FOR INSTALLING THE EXTENSION CABLE ON THE HEIDENHAIN
ENDAT ECN 1313 ENCODER........................................................................................................21
9.4. ELECTROMAGNETIC BRAKE ..............................................................................................23
9.4.1. EMC DIRECTIVE..................................................................................................................24
9.4.2. MANUAL BRAKE RELEASE LEVER REMOTE CONTROL KIT ..............................................25
9.4.3. MANUAL BRAKE RELEASE LEVER EXTENSION KIT............................................................27
9.5. POWER SUPPLY UNIT ........................................................................................................ 28
9.5.1. POWER SUPPLY UNIT ELECTRICAL CONNECTION DRAWINGS ........................................29
10. STARTING THE GEARLESS MACHINE FOR THE FIRST TIME ..............................................31
11. MAINTENANCE..................................................................................................................32
11.1. ENCODER REPLACEMENT .................................................................................................33
11.2. PULLEY DISMANTLING ...................................................................................................... 35
11.3. PULLEY ASSEMBLY .............................................................................................................36
12. EMERGENCY OPERATION..................................................................................................36
13. DISPOSAL/RECYCLING .......................................................................................................37