Siemens Flowrite 599 Series Betriebsanleitung

Flowrite™

Technical Instructions

Document No. 155-541P25

October 15, 2018

599 Series Rack & Pinion

Valves

Siemens Industry, Inc.

Description

The Flowrite 599 Series Rack & Pinion Valve couples the OpenAir™ Actuator to a 1/2-

to 2-inch Flowrite 599 Series two- or three-way valve via a linkage. The linkage

transforms the actuator rotary movement into the linear motion required to position the

valve.

Features

•Brushless DC motor technology with stall protection

•Bi-directional fail-safe spring return (actuator dependent)

•Direct or reverse acting selectable by field installation

•All metal housing

Application

The Flowrite valves are used to control water and glycol solutions to 50 percent in small

to large air handling units and central plant applications.

Warning/Caution

Notations

WARNING:

Personal injury or loss of life may occur if you do not perform a

procedure as specified.

CAUTION:

Equipment damage may occur if you do not perform a

procedure as specified.

Technical Instructions Flowrite 599 Series Rack & Pinion Valves

Document No. 155-541P25

October 15, 2018

Page 2 Siemens Industry, Inc.

Product Numbers

Table 1 provides a complete description of the product numbers.

Table 1. Flowrite 599 Series Rack & Pinion Valve Product Numbers.

Product

Number

Description

298-XXXXX

299-XXXXX

Assembly consisting of: OpenAir Electronic Actuator, linkage, and 1/2-

inch to 2-inch Flowrite two-way or three-way valve body.

298-XXXXX includes: OpenAir GCA161.1U Electronic Actuator for 0 to 10

Vdc modulating control with a 24 Vac or 24 Vdc supply voltage.

Product number 299-XXXXX includes: OpenAir GCA121.1U Electronic

Actuator for 2-position on/off control with a 24 Vac or 24 Vdc supply

voltage.

The XXXXX of the product number specifies a particular Flowrite two or

three-way valve body.

For details and complete product numbers, see TB249,Flowrite 599

Series Valve and Actuator Assembly Selection Technical Bulletins

(155-772 or 155-776).

599-03609

Assembly consisting of: OpenAir GCA161.1U Electronic Actuator and

linkage.

The assembly is ready for field installation on a 1/2- to 2-inch Flowrite

two- or three-way valve.

For details on the actuator, see OpenAir GCA Series Spring Return 142

lb in Electronic Damper Actuators Technical Instructions (155-173P25).

599-03611

Assembly consisting of: OpenAir GCA121.1U Electronic Actuator and

linkage.

The assembly is ready for field installation on a 1/2- to 2-inch Flowrite

two- or three-way valve.

For details on the actuator, see OpenAir GCA Series Spring Return 142

lb in Electronic Damper Actuators Technical Instructions (155-173P25).

599-03610

Linkage only.

For mounting of an alternate OpenAir electronic actuator on the linkage

and installation of that linkage/actuator assembly on 1/2-inch to 2-inch

Flowrite two-way or three-way valve.

FlowriteTM 599 Series Rack & Pinion Valves Technical Instructions

Document No. 155-541P25

October 15, 2018

Siemens Industry, Inc. Page 3

Specifications

Power supply

Operating voltage 24 Vac ±20%, 24 Vdc ±10%

Frequency 50/60 Hz

Power consumption

599-03609 assembly

(with GCA161.1U actuator) 9 VA running, 5 VA holding

599-03611 assembly

(with GCA121.1U actuator) 8 VA running, 3 VA holding

Equipment rating Class 2, in accordance with UL/CSA

Control signal

(599-03609 assembly

with GCA161.1U

actuator)

Input signal

voltage input 0 to 10 Vdc (max. 35 Vdc)

input resistance 100K ohms

current input 4 to 20 mA

input resistance 500 ohms

Position output feedback signal 0 to 10 Vdc, 1 mA maximum

Ambient conditions

Ambient temperature

operation -25 to 130F (-32 to 55C)

storage and transport -25 to 158F (-32 to 70C)

Ambient humidity (non-condensing) 95% rh

Mounting

Nominal angle of rotation 90

Maximum angular rotation 95

Noise level <45 dBA (running)

Enclosure NEMA 2 in vertical to horizontal

90 degrees (see Figure 1)

Linkage

Frame Aluminum alloy frame

Construction Steel rack, pinion and stem shaft pre-

lubricated, bronze bushings

Physical characteristics

Pre-connected cable 18 AWG, 3 ft (0.9 m)

Dimensions See Figures 2 and 3.

Weight 8.35 lb (3.79 kg)

For Valve specifications, see the following documents:

•Flowrite™ 599 Series Two-way 1/2 to 2-inch Bronze Valves Technical Instructions (155-184P25)

•Flowrite 599 Series Three-Way 1/2 to 2-inch Bronze Valves Technical Instructions (155-185P25)

For OpenAir™Electronic Damper Actuator specifications, see the following document:

OpenAir GCA Series Spring Return 142 lb in Electronic Damper Actuators (155-173P25)

Technical Instructions Flowrite 599 Series Rack & Pinion Valves

Document No. 155-541P25

October 15, 2018

Page 4 Siemens Industry, Inc.

Operation

599-03609 assembly

with GCA161.1U

actuator

A continuous 0 to 10 Vdc signal from a controller to Terminal Y (8, gray) of a

normally-closed, direct-acting assembly operates the actuator and the valve opens

respectively. The linkage proportionally translates the rotary actuator stroke into a linear

valve stem motion.

A 0 to 10 Vdc position output feedback signal at Terminal U (9, pink) is available to

monitor the position of the actuator.

In the event of a power failure or when the operating voltage is absent, the actuator

returns to the fail-safe (90) position and the valve closes.

In the event of a stall, the actuator is overload protected over the full range to prevent

damage.

599-03611 assembly

with GCA121.1U

actuator

When power is applied to a normally-closed, direct-acting assembly, the actuator moves

to the full-open (-5) position and the valve opens. The linkage translates the rotary

actuator stroke into a linear valve stem motion.

In the event of a power failure or when operating voltage is absent, the actuator returns to

the fail-safe (90) position and the valve closes.

In the event of a stall, the actuator is overload protected over the full range to prevent

damage.

Life expectancy

An improperly-tuned loop will cause excessive repositioning that will shorten the life of the

actuator.

Installation and

Mounting

Flowrite Rack & Pinion Valves are suitable for water applications where, the actuator

mounts on the linkage vertically. Units are shipped from the factory in the vertical position.

Flowrite Rack & Pinion Valves can be installed on normally-closed, normally-open, and

three-way Flowrite valves for direct or reverse-acting control applications. The actuator

orientation and the position of the actuator shaft adapter on the linkage determine whether

the linkage shaft rotates clockwise or counterclockwise for the proper control action.

Flowrite 599 Series Rack & Pinion Valves Installation Instructions (129-292), shipped with

the assembly, provides details to configure the assembly for the desired control

application.

For applications using an alternate OpenAir Electronic Actuator on the linkage, the

actuator preload must be reset. Flowrite 599 Series Rack & Pinion Valves Installation

Instructions (129-292), shipped with the assembly, provides preload details.

Install the Flowrite Rack & Pinion Valve so that the flow of the medium follows the

direction of the arrow cast on the valve body. For best performance, install the valve with

the actuator above the valve body. Figure 1 shows acceptable NEMA 2 mounting

positions. Do not mount the assembly so that the actuator is below horizontal or upside-

down.

Allow sufficient space for servicing the assembly. See Dimensions and the recommended

service envelope in Figure 2.

FlowriteTM 599 Series Rack & Pinion Valves Technical Instructions

Document No. 155-541P25

October 15, 2018

Siemens Industry, Inc. Page 5

Figure 1. Acceptable NEMA 2 Mounting Positions.

Wiring

All wiring must conform to NEC, and to local codes and regulations.

Use earth ground isolating step-down Class 2 transformers. Do not use autotransformers.

Determine the supply transformer rating by summing the total VA of all actuators used.

The maximum rating for a Class 2 step-down transformer is 100 VA.

Table 2 shows the recommended maximum actuators per Class 2 circuit and includes a

safety factor of 80% of the transformer VA. Operating additional actuators requires

additional transformers or separate 100 VA power trunks.

Table 2. Recommended Maximum Power Consumption

(VA) for a Class 2 Step-Down Transformer.

Actuator

Power

Consumption

Actuator per Class 2

Supply Circuit

GCA12x.

8 VA

GCA16x

9 VA

Technical Instructions Flowrite 599 Series Rack & Pinion Valves

Document No. 155-541P25

October 15, 2018

Page 6 Siemens Industry, Inc.

Wiring Diagrams

599-03609 assembly

with GCA161.1U

actuator

Table 3. 599-03609 Assembly (with GCA161.1U) for Modulating Control with 24 Vac or 24 Vdc

Supply Voltage.

Standard

Symbol

Function

Terminal

Connection

Standard

Color

Supply (SP)

Red

Neutral (SN)

Black

0 to 10 Vdc input signal

Gray

Output for 0 to 10 Vdc

position feedback indication

Pink

599-03611 assembly

with GCA121.1U

actuator

Table 4. 599-03611 Assembly (with GCA121.1U) for 24 Vac or 24 Vdc Two-Position Control.

Standard

Symbol

Function

Terminal

Connection

Standard

Color

Supply (SP)

Red

Neutral (SN)

Black

Start Up/

Commissioning

•Check that the wires are connected correctly.

•For additional actuator information, see OpenAir™ GCA Series Spring

Return 142 lb-in Electronic Damper Actuators Technical Instructions (155-

173P25).

Service

WARNING:

Do not open the actuator.

If the linkage or actuator is inoperative, replace the unit.

For valve service kits, see the following documents:

•Flowrite 599 Series Two-Way 1/2 to 2-Inch Bronze Valves Technical

Instructions (155-184P25)

•Flowrite 599 Series Three-Way 1/2 to 2-inch Bronze Valves

Technical Instructions (155-185P25)

Technical Instructions Flowrite 599 Series Rack & Pinion Valves

Document No. 155-541P25

October 15, 2018

Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as

design improvements are introduced. OpenAir and Flowrite are registered trademarks of Siemens Industry, Inc. Other product or company names

Siemens Industry, Inc.

Building Technologies Division

1000 Deerfield Parkway

Buffalo Grove, IL 60089

+ 1 847-215-1000

USA

Your feedback is important to us. If you have

comments about this document, please send them

to sbt_technical.editorus.sbt@siemens.com

Document No. 155-541P25

Printed in the USA

Page 7

Dimensions

Figure 2. Dimensions of the Flowrite 599 Series Rack & Pinion Valve in Inches (Millimeters).

NOTES: For valve dimensions, see the following documents:

•Flowrite 599 Series Two-Way 1/2- to 2-inch Bronze Valves Technical Instructions (155-184P25)

•Flowrite 599 Series Three-Way 1/-2 to 2-inch Bronze Valves Technical Instructions (155-185P25)

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