Siemens SINUMERIK 808D Installationsanleitung

Sinumerik 808D ADVANCED Commissioning Guide

Version 2013-09

Training manual

Commissioning Guide Page 2 808D ADVANCED Turning and Milling

Notes

808D ADVANCED Turning and Milling Page 3 Commissioning Guide

The warranty is connected to the product serial number of the

808D ADVANCED.

You can find the product serial number:

On the back of PPU system hardware.

Picture 1

product serial

number

Or on the display.

After switch-on, press the “Shift” and “Alarm” keys together.

Then press the “Extension” button

This will enter into the system area.（see picture 1）

Press softkey to enter the screen of service axes ( see picture 2).

Press softkey to enter the screen of version data ( see picture 3).

You can find the serial number information which needs to be registered

starting with the letters “SZV”.

For any question about ”SZV” serial number and the steps to register ,

Please contact the Siemens Technical Support & Service Hotline:

+86 4008104288

Picture 2

Picture 3

Product identification / SINUMERIK 808D ADVANCED

Commissioning Guide Page 4 808D ADVANCED Turning and Milling

Notes

808D ADVANCED Turning and Milling Page 5 Commissioning Guide

Workflows

End

Commissioning

of Prototype

Machine using

Sample PLC

Series

Machine

Production

PLC program

design and

adjustment

go to page 7

go to page 53

go to page 73

For

Commissioning Guide Page 6 808D ADVANCED Turning and Milling

Notes

808D ADVANCED Turning and Milling Page 7 Commissioning Guide

Basic Commissioning procedure for prototype machines using the

Sample PLC

Commissioning

of Prototype

Delivery

Check

Mounting

Dimen-

sions

Wiring

ToolBox

Software

Switch on

and

Prepare

Licences

Step 1

Step 2

Step 3

Step 4

Step 5

Step 6

Go to page 8

Go to page 11

Go to page 22

Go to page 26

Go to page 31

End

Options

Step 7 Go to page 32

Commis-

sioning

Diagram

Step 8 Go to page 33

Commis-

sioning

the

Prototype

Step 9 Go to page 33

Cabinet

Design

Step 10 Go to page 50

Commissioning Guide Page 8 808D ADVANCED Turning and Milling

Commissioning

of Prototype

Machine using

Sample PLC

In the following diagram the most common Siemens components are

shown. For detailed information refer to :-

Commissioning manual page 13

In the following technical drawing the mounting dimensions for the PPU

and the MCP are shown.

You must provide sufficient space (recommended distance: 80 mm)

between the maintenance door and the cabinet wall for replacing the

CF card:

For further components refer to :-

Commissioning manual page 21

Delivery check Mounting dimensionsStep 1 Step 2

Spindle encoder

USB stick

Handwheels

+24V DC power supply

808D MCP

Motor Motor Motor

SINUMERIK

808D ADVANCED PPU

PC/PG

Spindle motor

Inverter or servo spindle drive

Notes：

1. PC and memory stick is not included in scope of delivery.

2. "USB", "Handwheel","24V DC power supply", "Emergency stop button", "Inverter or servo spindle drive", "Spindle

encoder" are also not included in scope of delivery.

Emergency stop button

Factory Network

SINAMICS V70 SINAMICS V70 SINAMICS V70

In order to mount the PPU and MCP use the clamps provided as shown

below :-

In total 14 clamps are provided together with the delivery of PPU :

1. 8 clamps for mounting PPU.

2. 6 clamps for mounting MCP.

Terminator

808D ADVANCED Turning and Milling Page 9 Commissioning Guide

BB AA

X10

Commissioning

of Prototype

Machine using

Sample PLC

Mounting dimensions Step 2

MCP

The clamps are located at the positions indicated with the black triangles.

The black triangles can be seen in the above picture highlighted with red

circles.

PPU = Panel Processing Unit

MCP = Machine Control Panel

The cut-out dimensions for the 808D ADVANCED horizontal PPU and

MCP.

Cut-out dimensions

PPU

808D PPU

808D MCP

Commissioning Guide Page 10 808D ADVANCED Turning and Milling

Commissioning

of Prototype

Machine using

Sample PLC

Mounting dimensions Step 2

The clamps are located at the positions indicated with the black triangles.

The black triangles can be seen in the following picture with red circles.

MCP

PPU

MCP

Vertical MCP without handwheel Vertical MCP with ingrate handwheel

808D PPU

808D MCP

The cut-out dimensions for the 808D ADVANCED vertical PPU and

MCP.

Cut-out dimensions

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