Siemens RAJA+ 3TE7111-2SC18-1A Series Betriebsanleitung

Installation, Maintenance

& Troubleshooting Guide

For RAJA

Agriculture Starters

& Controllers

Contents:

1. Automatic Direct ON Line Starter:

1.1 Product description

1.2 Wiring diagram

1.3 Technical Details

1.4 Installation

1.5 Operating procedure in normal condition

1.6 Troubleshooting guidelines in case any incoming

fault is present before switching ON the motor

1.7 Troubleshooting guidelines in fault condition

when motor stops while it is in running condition

1.8 Troubleshooting guidelines in case any fault is at the load side

Product: Automatic Direct

ON Line Starter

1.1: Product Description

1: Door Knob - For screwing & unscrewing the door

2: Amber LED - For indicating the incoming power supply availability & healthiness.

3: Metal enclosure - Metallic enclosure of ADOL starter

4: ON Push button (Green) - For switching ON the motor

5: OFF/RESET push button (Red) - For switching OFF the motor / Reset the overload relay

6: Mechanical Latch (OFF push button) - For preventing undesired ON operation of motor

7: Door - Door of ADOL starter

8: Earthing screw - Earthing screw of ADOL starter for Customer

9: Name Plate - Name plate with technical details of ADOL

Installation, Maintenance & Troubleshooting guide | Version 01

1: Amber LED - For indicating the healthiness of incoming power supply

2: Starter Mode selecting switch - For the selection of starter operating mode (Auto,Manual, Bypass)

3: LMRA - For checking the healthiness of incoming power supply

4: LMRA On delay dial - On delay setting dial (0.5-5min)

5: Contactor

6: Thermal overload relay

7: Relay setting dial - Dial which can be set according to the motor current

8: Green NO Aux.contact - For switching ON the motor if starter enclosure is open

9: Red NC Aux.contact - For switching OFF the motor if starter enclosure is open

10: Relay Red test button - For checking the relay trip circuit

11: Relay reset button - For resetting the relay

12: Incoming terminal block (TB1) - For connecting the incoming supply cables

13: Outgoing terminal block (TB2) - For connecting the outgoing supply cables to motor

14: Earthing screw - Starter earthing provision

15: Mounting hole - 4x holes for mounting the starter

16: Links - Links of ON & OFF push buttons

17: Gasket

18: Grommet - For the incoming & outgoing cable passage

19: Wiring diagram label

Installation, Maintenance & Troubleshooting guide | Version 01

1.2: Wiring Diagram

Installation, Maintenance & Troubleshooting guide | Version 01

Control logic diagram

Installation, Maintenance & Troubleshooting guide | Version 01

Power circuit diagram

Installation, Maintenance & Troubleshooting guide | Version 01

Table: 1 Technical details of ADOL Starter

Note: xx: Coil voltage; Z6:200-400V AC; Z8: 260-460V AC

yy: Coil voltage; FE:200-400V AC; FF: 260-460V AC

*Type 1 coordination as per IS/IEC 60947-4-1 Standard.

1.3: Technical details

Type (HP /

kW)

(A)

Contactor Relay Range

(A)

Line

Monitoring

Relay

Recomm-

ended

Max. Back-up

HRC Fuse

rating,

SIEMENS Make

type 3NA7

– 500V*

Max.

Recomm

ended

Cu cable

size

(sq:mm)

3TE7111-2SC18-1Axx

3TE7111-2CC21-1Axx

3TE7111-2BC21-1Axx

3TE7111-2DC23-1AZ8

3TE7111-2CC24-1Axx

3TE7111-2QC24-1AZ8

3TE7111-2RC25-1AZ8

7.5/5.5 11.4 3TS3210-0Ax x-08K 3UW5102-2A 10-16 7UG0613-0yy20 32A 2.5

7.5/5.5 14.5 3TS3210-0Axx-08K 3UW5102-2A 10-16 7UG0613-0yy20 32A 2.5

10/7.5 15.4 3TS3311-0Axx-08K 3UW5102-2B 10-16 7UG0613-0yy20 32A 2.5

10/7.5 19.5 3TS3311-0Axx-08K 3UW5202-2C 12.5-20 7UG0613-0yy20 32A 2.5

12.5/9.3 19.5 3TS3311-0Axx-08K 3UW5202-2C 16-25 7UG0613-0yy20 32A 4.0

12.5/9.3 25 3TS3511-0AZ8-08K 3US5600-2D 20-32 7UG0613-0yy20 63A 4.0

15/11 23 3TS3411-0Axx-08K 3UW5202-2C 16-25 7UG0613-0yy20 32A 4.0

15/11 29 3TS3511-0AZ8-08K 3US5600-2Q 25-36 7UG0613-0yy20 63A 10

17.5/13 34 3TS3611-0AZ8-08K 3US5600-2R 32-40 7UG0613-0yy20 80A 10

Installation, Maintenance & Troubleshooting guide | Version 01

1.4: Installation

1. Open the door by unscrewing the door knob.

2. Fix the starter enclosure vertically on a rigid surface free from vibration.

3. Remove the rubber grommets for incoming and outgoing cable connections. (Fig: 2)

4. Connect incoming and outgoing cables as follows (Fig: 2)

-Select correct size of cable from Table 1.

-Remove approx. 10mm of insulation.

-Pass the cable through proper cable gland to avoid ingress of material.

-Connect the incoming supply cables to terminal block TB1 and tighten the screws ﬁrmly

(ref.tightening torque from Table 3).

5. NOTE: LMRA is set in Manual mode (Factory setting).

6. Set the overload relay scale (Fig: 2) using proper screw driver as per the procedure given below.

7. Set the overload relay to rated current mentioned on motor name plate.

8. Press green button of the Aux.contact block (Fig: 2) to start the motor and wait till it reaches to normal speed.

9. Reduce the overload relay settings till it trips.

10. Set the overload relay at slightly higher value.

11. Allow a reset time approx 4min. and reset the overload relay manually (Fig: 2)

12. Restart the motor. If the relay does not trip, consider the overload relay as properly set. If it trips,

set it at little higher value and recheck.

13. Press the red knob (Fig: 2) on the overload relay to stop the motor

14. Fix the door by screwing the knob

Table: 2 Mounting Torque Values

Sr. No Location Size Torque

1 Earthing screw (cover to body) M5 2.5-3.0Nm

2 Contactor 3TS30..36 M4 0.8-1.4Nm

3 LMR-A M4 0.8-1.4Nm

4 Terminal block 30A M4 0.8-1.4Nm

5 Terminal block 60A M4 0.8-1.4Nm

6 ON& OFF /Rest link ST4.2x9.5 0.8-1.2Nm

Table: 3 Terminal Torque Values

Sr. No Location Size Torque

1 3TS30..32 M3.5 0.8-1.4Nm

2 3TS33/34 (Power wiring) M4 1.0-1.5Nm

3 3TS35/36 (Power wiring) M5 2.5-3.0Nm

4 Terminal block 30A M4 0.8-1.4Nm

5 Terminal block 60A M5 1.5-2.1Nm

6 Contact block 3SB5 M3.5 0.8-1.2Nm

7 Aux terminal (side add on) of 3TS35/36, 3TS33/34 M3.5 0.8-1.4Nm

8 Coil Terminals A1/A2 M3.5 0.8-1.2Nm

9 Aux. terminals of all Relays M3.5 0.8-1.2Nm

10 3UW51/52 M4 1.0-1.5Nm

11 3US56 M5 2.5-3.0Nm

12 Indicating light - Amber M3 0.8Nm

Installation, Maintenance & Troubleshooting guide | Version 01

LMR-A: Manual mode

1A : Keep the LMR-A in Manual mode.

1B : Switch ON 3-Phase incoming main supply.

1C : Amber LED will start blinking for a period of min 0.5 min.

1D : 0.5 min is the default setting which can vary from min 0.5 min to max.5min.

1E : After the ON-delay duration, amber LED will ON continously indicating that the incoming supply

is Healthy (Assuming incoming supply is healthy).

1F : Press the green push putton for switching ON the starter.

1G : Starter gets switched ON.

1H : Press the red push button for switching OFF the starter.

1I : Starter gets switched OFF.

1J : Amber LED indication remains continous ON.

1K : Switch OFF the 3-phase incoming main supply.

1L : Amber LED indication gets turned OFF indicating that there is no incoming main supply.

LMR-A: Auto mode

1A : Keep the LMR-A in Auto mode.

1B : Switch ON the 3-Phase incoming main supply.

1C : Amber LED will start blinking for a period of min 0.5 min.

1D : 0.5 min is the default setting which can vary from min 0.5 min to max.5min.

1E : After the ON-delay duration, amber LED will ON continously indicating that the incoming supply is

healthy(Assuming incoming supply is healthy).

1F : Not applicable (No need to press ON push button)

1G : Starter gets switched ON automatically.

1H : Press the red push button and lock by mechanical latch for switching OFF the starter.

1I : Starter gets switched OFF.

1J : Amber LED indication remains continous ON.

1K : Switch OFF the 3-phase incoming main supply.

1L : Amber LED indication gets turned OFF indicating that there is no incoming main supply.

1.5: Operating procedure in normal condition

Starter operation:

LMR-A

Mode

Manual

Auto

Bypass

Amber

LED

indication

Blink

(On-delay

duration)

Blink

(On-delay

duration)

Blink

(On-delay

duration)

On-

Delay

0.5-

5min

0.5-

5min

0.5-

5min

Amber

LED

‘ON’

Push

button

Starter

Operation

‘OFF’

Push

button

OFF

Lock

OFF

Starter

Operation

OFF

Amber

LED

indication

OFF

Amber

LED

Table: 4 ADOL operating sequence in normal condition

3ф

main

supply

1B 1C 1D 1E 1F 1G 1H 1J 1K 1L1I

ON operation OFF operation

Installation, Maintenance & Troubleshooting guide | Version 01

3ф

main

supply

OFF

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