Siemens Simatic S7-400 Kurzanleitung

Preface, Contents

SIMATIC - an Overview 1

CPUs of the S7-400 2

Signal Modules of the S7-400 3

Technological Functions of the

S7-400 4

Interfaces, Networks and Data

Communication for the S7-400 5

Configuration Variants of the

S7-400 6

Programming the S7-400 7

Operator Control and Monitoring

with the S7-400 8

Standards, Certificates and

Approvals 9

Further Information 10

Index

Edition 10/2005

A5E00442711-02

Automation System S7-400

Configuration and Use

System Description

SIMATIC

This manual has the order number:

6ES7498-8AA00-8BB0

!Danger

indicates that death or severe personal injury will result if proper precautions are not taken.

!Warning

indicates that death or severe personal injury may result if proper precautions are not taken.

!Caution

with a safety alert symbol indicates that minor personal injury can result if proper precautions are not

taken.

Caution

without a safety alert symbol indicates that property damage can result if proper precautions are not

taken.

Notice

indicates that an unintended result or situation can occur if the corresponding notice is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of

danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a

warning relating to property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning

and operation of a device/system may only be performed by qualified personnel. Within the context of the

safety notices in this documentation qualified persons are defined as persons who are authorized to

commission, ground and label devices, systems and circuits in accordance with established safety

practices and standards.

Prescribed Usage

Note the following:

!Warning

This device and its components may only be used for the applications described in the catalog or the

technical description, and only in connection with devices or components from other manufacturers which

have been approved or recommended by Siemens.

Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as

well as careful operation and maintenance.

Trademarks

All names identified by ®are registered trademarks of the Siemens AG.

The remaining trademarks in this publication may be trademarks whose use by third parties for their own

purposes could violate the rights of the owner.

Disclaim of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However,

the information in this publication is reviewed regularly and any necessary corrections are included in sub-

sequent editions.

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to

prevent damage to property. The notices referring to your personal safety are highlighted in the manual by

a safety alert symbol, notices referring to property damage only have no safety alert symbol. The notices

shown below are graded according to the degree of danger.

Technical data subject to change

SIEMENS AG

Automation and Drives

Postfach 4848

90437 NÜRNBERG

GERM

A5E00442711-02

10/2005

iii

Automation System S7-400 Configuration and Use

A5E00442711-02

Preface

Purpose of this System Description

The information in this system description is intended to help you do the following:

•Get an overview of the S7-400 automation system.

•Decide if the S7-400 automation system is the optimal controller for your

automation task.

•Decide which S7-400 CPU and modules are the best solution for you special

application.

When putting a SIMATIC S7-400 into operation, you will need the documentation

package, ”S7-400 Programmable Controller”.

Contents of this System Description

This system description provides you with an overview of the S7-400 automation

system.

The system description includes the following topics:

•Features of the S7-400

•Communication with the S7-400

•Configuration Options for the S7-400

•Programming the S7-400

•Operator Control and Monitoring with the S7-400

When putting a SIMATIC S7-400 into operation, you will need the documentation

package, ”Automation System S7-400”.

Required Level of Knowledge

General knowledge about the field of automation engineering is required to

understand the system description.

You also need basic knowledge about the use of computers or resources similar to

PCs (e. g. programming devices) running under the Windows 2000 or XP

operating systems.

Scope of this System Description

This system description applies to the S7-400 automation system. It reflects the

technological level of development applicable in the year of publication.

Preface

iv Automation System S7-400 Configuration and Use

A5E00442711-02

Approvals

Chapter 9 provides detailed information about approvals and standards.

Position in the Information Landscape

This system description can be separately ordered with the order number

6ES7498-8AA00-8AB0.

Guide

You can quickly access specific information in the manual by using the following

aids:

•At the start of the system description you will find a complete table of contents

and a list of the figures and tables that appear in the publication.

•At the end of the system description you will find a comprehensive index to help

you quickly find the information you are looking for.

Automation System S7-400 Configuration and Use

A5E00442711-02

Contents

1 SIMATIC S7 - an Overview 1-1...............................................

1.1 SIMATIC S7 - a Few Highlights 1-2...................................

1.2 What are the features of the S7-400? 1-4..............................

1.3 An Overview of S7-400 Components 1-6...............................

1.4 S7-400 - Configuration Variants 1-8...................................

2 CPUs of the S7-400 2-1.....................................................

2.1 CPUs of the S7-400 - System-wide Compatibility 2-2....................

2.2 Performance Characteristics of the CPUs 2-6...........................

2.3 Memory Concept 2-9................................................

2.4 Multicomputing 2-10..................................................

2.5 Configuration in Run 2-11.............................................

2.6 Clock Synchronicity 2-12..............................................

2.7 The CPUs S7-400H for Fault-tolerant Controllers 2-13....................

2.8 CPU 416F for Fail-safe Controlling (Distributed Safety) 2-18...............

2.9 The CPUs 41xH for Fail-safe and Fault-tolerant Controllers

(F/FH Systems) 2-20.................................................

3 Signal Modules of the S7-400 3-1............................................

3.1 Signal Modules 3-2.................................................

3.2 Assigning Parameters to Signal Modules 3-3...........................

3.3 Addressing Signal Modules 3-4.......................................

3.4 Overview of the Performance Characteristics of the Signal Modules 3-5....

4 Technological Functions of the S7-400 4-1...................................

4.1 S7-400 - The Right Solution for Every Technological Task 4-2.............

4.2 Function Modules - the Specialists 4-3.................................

4.3 Counting with the FM 450-1 4-5.......................................

4.4 Controlled Positioning with the FM 451 4-6.............................

4.5 Cam Controlling with the FM 452 4-7..................................

4.6 Controlled Positioning with the FM 453 4-8.............................

4.7 Controlling with the FM 455 4-9.......................................

4.8 High-dynamic Closed-loop Positioning with the FM 458-1 DP 4-11..........

4.9 Software Solutions 4-13..............................................

Contents

vi Automation System S7-400 Configuration and Use

A5E00442711-02

5 Interfaces, Networks and Data Communication for the S7-400 5-1.............

5.1 The Right Solution for Every Communication Task. 5-2..................

5.2 Interfaces 5-3......................................................

5.2.1 MPI - the Interface with Numerous Functions 5-3.......................

5.2.2 I/O Interface via PROFIBUS DP 5-6...................................

5.2.3 I/O Interface via PROFINET IO 5-8...................................

5.2.4 From point-to-point: CP 440, CP441-1 and CP 441-2 5-11.................

5.3 Data Exchange via Communication Functions 5-12.......................

6 Configuration Variants of the S7-400 6-1.....................................

6.1 The Structural Design of the S7-400 - Simple and Modular 6-2............

6.2 An Overview of S7-400 Components 6-3...............................

6.3 Connection System of S7-400 Signal Modules 6-5......................

6.4 S7-400 Assembly in a Rack 6-7.......................................

6.5 Segmented and Split Rack 6-8.......................................

6.6 S7-400 Assembly in Multiple Racks 6-10................................

6.7 Mounting Dimensions of an S7-400 Assembly 6-13.......................

6.8 Grounded / Ungrounded S7-400 Configurations 6-15.....................

6.9 Utilities for Configuring and Assigning Parameters to an

S7-400 Assembly 6-16...............................................

7 Programming the S7-400 7-1................................................

7.1 STEP 7 - the Programming Package for S7-400 7-2.....................

7.2 Programming Devices for SIMATIC S7 7-4.............................

7.3 Convenient Testing and Diagnostic Options 7-5.........................

8 Operator Control and Monitoring with the S7-400 8-1.........................

8.1 Convenient Operator Control and Monitoring of Complex Processes

with SIMATIC HMI 8-2...............................................

9 Standards, Certificates and Approvals 9-1...................................

9.1 Standards, Certificates and Approvals 9-2..............................

10 Further Information 10-1.....................................................

Index Index-1................................................................

Contents

vii

Automation System S7-400 Configuration and Use

A5E00442711-02

Figures

1-1 An S7-400 configuration 1-6..........................................

2-1 Arrangement of the S7-400 CPUs’ operator controls and

display components 2-2.............................................

2-2 Compatible automation solutions with SIMATIC 2-17......................

5-1 Example of a MPI network 5-4........................................

5-2 Configuration of an MPI network 5-5...................................

5-3 Example of a PROFIBUS DP network 5-8..............................

5-4 Example of a PROFINET IO configuration 5-10..........................

6-1 Module rack in the S7-400 system with components 6-2.................

6-2 Front connectors and module 6-5.....................................

6-3 Rack in the S7-400 system with components 6-7........................

6-4 Segmented rack 6-8................................................

6-5 Split rack 6-9.......................................................

6-6 Minimum clearance for an S7-400 assembly 6-14........................

6-7 S7-400 assembly with the removable bridge 6-15........................

Tables

1-1 Performance characteristics of the automation systems, as of 06/05 1-5...

1-2 Configuration variants of the S7-400 1-8...............................

2-1 Protection levels of a CPU 2-4.......................................

2-2 Performance Characteristics of the S7-400 CPUs 2-6...................

2-3 CPU features of the S7-400H 2-7....................................

3-1 Performance Characteristics of the Digital Modules 3-6..................

3-2 Performance Characteristics of the Analog Modules 3-8.................

5-1 Characteristics of the MPI 5-3........................................

5-2 Characteristics of PROFIBUS DP 5-7.................................

5-3 Characteristics of PROFINET IO 5-9..................................

6-1 Characteristics of Local and Remote Interfacing 6-10....................

9-1 Use in industrial environment 9-3.....................................

Contents

viii Automation System S7-400 Configuration and Use

A5E00442711-02

1-1

Automation System S7-400 Configuration and Use

A5E00442711-02

SIMATIC S7 - an Overview

Overview

The following information is contained in this chapter:

•The differences among the WinAC, S7-300 and S7-400 automation systems in

regard to their respective features.

•The components with which you can assemble an S7-400.

•The possible configuration variations of the SIMATIC S7-400 and their

respective technical requirements.

You should soon ”get a feeling” while reading the beginning of this brochure as to

whether or not the capabilities of the S7-400 will provide a suitable technical

solution for your automation tasks.

SIMATIC S7 - an Overview

1-2 Automation System S7-400 Configuration and Use

A5E00442711-02

1.1 SIMATIC S7 - a Few Highlights

SIMATIC - Trend Setter in Automation Engineering

Three decades of innovation have not only made SIMATIC the global leader, it has

also made it a synonym for programmable memory controllers.

SIMATIC has not only influenced PLC engineering, it has also set the tone time

and again as a trend setter. The early introduction of structured programming and

the expansion of the product range with ever-more powerful - yet compatible -

central processing units (CPUs) are only a few examples from among many.

The system basis has been maintained despite all the innovations. For the fast

changing electronics market this is quite an unusually success story.

SIMATIC S7 - Control for TIA

Totally Integrated Automation (TIA) is the comprehensive and integrated range of

products and systems for the automation of the entire production workflow.

SIMATIC is responsible for manufacturing and process automation in this range.

SIMATIC S7 - Consistent Compatibility

One of the exceptional features of SIMATIC is the consistent compatibility of the

system. This compatibility is reflected in the following aspects:

•Programming

•Configuration

•Data storage

•Communication

•Documentation

•Operator control and monitoring

SIMATIC S7 - Certified Quality

Quality for SIMATIC S7 is implicit. Careful work and continuous controls guarantee

consistently high quality. The quality management of the SIMATIC S7 fulfills DIN

ISO 9001 - this has been confirmed by the Germany Association for Quality

Assurance (Deutsche Gesellschaft für Qualitätssicherung - DQS).

SIMATIC S7 - Products Conforming to Standards

The S7-400 automation system fulfills the requirements and criteria of the IEC

61131-2 standard (Programmable Logic Controllers, part 2: Equipment

Requirements and Verifications).

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