Siemens SINUMERIK Series Stücklistenhandbuch

SINUMERIK

SINUMERIK 840D sl

SINUMERIK Run MyCC /ROCO

Function Manual

Valid for

Control

SINUMERIK 840D sl

Software version

NCU system software for 840D sl 4.8 SP2 HF1

09/2018

A5E45818879B AA

Preface 1

Fundamental safety

instructions 2

Introduction 3

Requirements relating to

commissioning 4

Commissioning 5

Adapting the machine model 6

Functions 7

Application examples 8

Machine data 9

Alarms 10

Extended diagnostics 11

Service & Support A

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be

used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property

damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified

personnel are those who, based on their training and experience, are capable of identifying risks and avoiding

potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended or

approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described.

Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in

this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Division Digital Factory

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E45818879B AA

Ⓟ 10/2018 Subject to change

Table of contents

1 Preface.........................................................................................................................................................5

2Fundamental safety instructions...................................................................................................................7

2.1 General safety instructions.......................................................................................................7

2.2 Equipment damage due to electric fields or electrostatic discharge......................................10

2.3 Warranty and liability for application examples......................................................................10

2.4 Industrial security...................................................................................................................11

2.5 Residual risks of power drive systems...................................................................................12

3 Introduction.................................................................................................................................................15

4 Requirements relating to commissioning....................................................................................................17

4.1 Hardware and software requirements....................................................................................17

4.2 Functional secondary conditions............................................................................................18

4.3 CC_ROCO configuration file..................................................................................................18

4.3.1 Overview................................................................................................................................18

4.3.2 The robot manufacturer's data is known (Run MyRobot /Direct Control)...............................18

4.3.3 The robot manufacturer's data is known (SINUMERIK/SINAMICS with ROBX)....................19

5 Commissioning...........................................................................................................................................21

6 Adapting the machine model......................................................................................................................23

6.1 Overview................................................................................................................................23

6.2 Flange coordinate system......................................................................................................23

6.3 Parameterization of the tool properties..................................................................................24

6.4 Parameter assignment of the additional mass at the robot....................................................26

7 Functions....................................................................................................................................................29

7.1 Function CC_ROCO...............................................................................................................29

7.2 Function CC_ROCOREAD.....................................................................................................30

7.3 Function CC_ROCOREREAD................................................................................................31

7.4 Function CC_ROCOSETAL...................................................................................................32

8 Application examples..................................................................................................................................35

8.1 Compensation of external disturbing forces...........................................................................35

8.1.1 Overview................................................................................................................................35

8.1.2 Singular positions...................................................................................................................35

8.1.3 Compensation of the force due to weight...............................................................................38

8.1.4 Compensation of an external force........................................................................................40

8.2 Torque precontrol...................................................................................................................43

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Function Manual, 09/2018, A5E45818879B AA 3

8.3 3D-NOCO...............................................................................................................................44

8.4 Dynamic response adaptation................................................................................................44

9 Machine data..............................................................................................................................................45

9.1 General machine data............................................................................................................45

9.2 Channel-specific machine data..............................................................................................45

9.3 Axial machine data.................................................................................................................48

10 Alarms........................................................................................................................................................51

11 Extended diagnostics.................................................................................................................................55

11.1 Switching off ROCO...............................................................................................................55

11.2 Value for compensation and inertia matrix.............................................................................55

11.3 Diagnostics of the memory management...............................................................................55

A Service & Support.......................................................................................................................................57

Index...........................................................................................................................................................61

Table of contents

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4Function Manual, 09/2018, A5E45818879B AA

Preface 1

SINUMERIK documentation

The SINUMERIK documentation is organized into the following categories:

● General documentation/catalogs

● User documentation

● Manufacturer/service documentation

Additional information

You can find information on the following topics at the following address (https://

support.industry.siemens.com/cs/de/en/view/108464614):

● Ordering documentation/overview of documentation

● Additional links to download documents

● Using documentation online (find and search in manuals/information)

If you have any questions regarding the technical documentation (e.g. suggestions,

corrections), please send an e-mail to the following address

(mailto:[email protected]).

mySupport/Documentation

At the following address (https://support.industry.siemens.com/My/ww/en/documentation),

you can find information on how to create your own individual documentation based on

Siemens' content, and adapt it for your own machine documentation.

Training

At the following address (http://www.siemens.com/sitrain), you can find information about

SITRAIN (Siemens training on products, systems and solutions for automation and drives).

FAQs

You can find Frequently Asked Questions in the Service&Support pages under Product

Support (https://support.industry.siemens.com/cs/de/en/ps/faq).

SINUMERIK

You can find information about SINUMERIK at the following address (http://www.siemens.com/

sinumerik).

SINUMERIK Run MyCC /ROCO

Function Manual, 09/2018, A5E45818879B AA 5

Target group

This document addresses project engineers, technologists (of the machine manufacturers),

commissioning engineers (for systems/machines), programmers.

Benefits

The function manual describes the functions so that the target group knows them and can

select them. It provides the target group with the information required to implement the

functions.

Standard scope

This documentation only describes the functionality of the standard version. Additions or

revisions made by the machine manufacturer are documented by the machine manufacturer.

Other functions not described in this documentation might be executable in the control. This

does not, however, represent an obligation to supply such functions with a new control or when

servicing.

For the sake of simplicity, this documentation does not contain all detailed information about

all types of the product and cannot cover every conceivable case of installation, operation, or

maintenance.

Note regarding the General Data Protection Regulation

Siemens observes standard data protection principles, in particular the principle of privacy by

design. That means that

this product does not process / store any personal data, only technical functional data (e.g.

time stamps). If a user links this data with other data (e.g. a shift schedule) or stores personal

data on the same storage medium (e.g. hard drive) and thus establishes a link to a person or

persons, then the user is responsible for ensuring compliance with the relevant data protection

regulations.

Technical Support

Country-specific telephone numbers for technical support are provided in the Internet at the

following address (https://support.industry.siemens.com/sc/ww/en/sc/2090) in the "Contact"

area.

Preface

SINUMERIK Run MyCC /ROCO

6Function Manual, 09/2018, A5E45818879B AA

Fundamental safety instructions 2

2.1 General safety instructions

WARNING

Electric shock and danger to life due to other energy sources

Touching live components can result in death or severe injury.

● Only work on electrical devices when you are qualified for this job.

● Always observe the country-specific safety rules.

Generally, the following six steps apply when establishing safety:

1. Prepare for disconnection. Notify all those who will be affected by the procedure.

2. Isolate the drive system from the power supply and take measures to prevent it being

switched back on again.

3. Wait until the discharge time specified on the warning labels has elapsed.

4. Check that there is no voltage between any of the power connections, and between any

of the power connections and the protective conductor connection.

5. Check whether the existing auxiliary supply circuits are de-energized.

6. Ensure that the motors cannot move.

7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or

water. Switch the energy sources to a safe state.

8. Check that the correct drive system is completely locked.

After you have completed the work, restore the operational readiness in the inverse sequence.

WARNING

Electric shock due to connection to an unsuitable power supply

When equipment is connected to an unsuitable power supply, exposed components may

carry a hazardous voltage that might result in serious injury or death.

● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

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Function Manual, 09/2018, A5E45818879B AA 7

WARNING

Electric shock due to equipment damage

Improper handling may cause damage to equipment. For damaged devices, hazardous

voltages can be present at the enclosure or at exposed components; if touched, this can

result in death or severe injury.

● Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

● Do not use any damaged devices.

WARNING

Electric shock due to unconnected cable shields

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

● As a minimum, connect cable shields and the cores of cables that are not used at one end

at the grounded housing potential.

WARNING

Electric shock if there is no ground connection

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when touched,

can result in death or severe injury.

● Ground the device in compliance with the applicable regulations.

WARNING

Spread of fire from built-in devices

In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of

fire and smoke. This can result in serious personal injury or property damage.

● Install built-in units in a suitable metal cabinet in such a way that personnel are protected

against fire and smoke, or take other appropriate measures to protect personnel.

● Ensure that smoke can only escape via controlled and monitored paths.

Fundamental safety instructions

2.1 General safety instructions

SINUMERIK Run MyCC /ROCO

8Function Manual, 09/2018, A5E45818879B AA

WARNING

Unexpected movement of machines caused by radio devices or mobile phones

When radio devices or mobile phones with a transmission power > 1 W are used in the

immediate vicinity of components, they may cause the equipment to malfunction.

Malfunctions may impair the functional safety of machines and can therefore put people in

danger or lead to property damage.

● If you come closer than around 2 m to such components, switch off any radios or mobile

phones.

● Use the "SIEMENS Industry Online Support app" only on equipment that has already been

switched off.

WARNING

Fire due to inadequate ventilation clearances

Inadequate ventilation clearances can cause overheating of components with subsequent

fire and smoke. This can cause severe injury or even death. This can also result in increased

downtime and reduced service lives for devices/systems.

● Ensure compliance with the specified minimum clearance as ventilation clearance for the

respective component.

WARNING

Unexpected movement of machines caused by inactive safety functions

Inactive or non-adapted safety functions can trigger unexpected machine movements that

may result in serious injury or death.

● Observe the information in the appropriate product documentation before commissioning.

● Carry out a safety inspection for functions relevant to safety on the entire system, including

all safety-related components.

● Ensure that the safety functions used in your drives and automation tasks are adjusted

and activated through appropriate parameterizing.

● Perform a function test.

● Only put your plant into live operation once you have guaranteed that the functions relevant

to safety are running correctly.

Note

Important safety notices for Safety Integrated functions

If you want to use Safety Integrated functions, you must observe the safety notices in the Safety

Integrated manuals.

Fundamental safety instructions

2.1 General safety instructions

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Function Manual, 09/2018, A5E45818879B AA 9

WARNING

Malfunctions of the machine as a result of incorrect or changed parameter settings

As a result of incorrect or changed parameterization, machines can malfunction, which in turn

can lead to injuries or death.

● Protect the parameterization (parameter assignments) against unauthorized access.

● Handle possible malfunctions by taking suitable measures, e.g. emergency stop or

emergency off.

2.2 Equipment damage due to electric fields or electrostatic discharge

Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules

or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE

Equipment damage due to electric fields or electrostatic discharge

Electric fields or electrostatic discharge can cause malfunctions through damaged individual

components, integrated circuits, modules or devices.

● Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber of aluminum

foil.

● Only touch components, modules and devices when you are grounded by one of the

following methods:

– Wearing an ESD wrist strap

– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

● Only place electronic components, modules or devices on conductive surfaces (table with

ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

2.3 Warranty and liability for application examples

Application examples are not binding and do not claim to be complete regarding configuration,

equipment or any eventuality which may arise. Application examples do not represent specific

customer solutions, but are only intended to provide support for typical tasks.

As the user you yourself are responsible for ensuring that the products described are operated

correctly. Application examples do not relieve you of your responsibility for safe handling when

using, installing, operating and maintaining the equipment.

Fundamental safety instructions

2.3 Warranty and liability for application examples

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10 Function Manual, 09/2018, A5E45818879B AA

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