Siemens Milltronics Pointek ULS200 Gebrauchsanweisung

Ultrasonic switch

Quick Start Manual 03/2013

Pointek ULS200

Milltronics

IQ300IX.fm Page 5 Tuesday, October 2, 2001 1:43 PM

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Pointek ULS200 Quick Start Manual

This manual outlines the essential features and functions of Pointek ULS200. We strongly

advise you to acquire the detailed version of the manual so you can use your device to its

fullest potential. The complete manual can be downloaded from the product page of our web

site at: www.siemens.com/pointek. The printed manual is available from your local Siemens

representative.

MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments.

Safety Guidelines1

Warning notices must be observed to ensure personal safety as well as that of others, and to

protect the product and the connected equipment. These warning notices are accompanied by

a clarification of the level of caution to be observed.

We encourage users to purchase

authorized bound manuals, or to view

electronic versions as designed and

authored by Siemens Milltronics Process

Instruments. Siemens Milltronics

Process Instruments will not be

responsible for the contents of partial or

whole reproductions of either bound or

electronic versions.

While we have verified the contents of this manual

for agreement with the instrumentation described,

variations remain possible. Thus we cannot

guarantee full agreement. The contents of this

manual are regularly reviewed and corrections are

included in subsequent editions. We welcome all

suggestions for improvement.

Technical data subject to change.

Contact SMPI Technical Publications at the

following address:

Technical Publications

Siemens AG

Siemens Milltronics Process Instruments

1954 Technology Drive, P.O. Box 4225

Peterborough, Ontario, Canada, K9J 7B1

Email: techpubs.smpi@siemens.com.

European Authorized Representative

Siemens AG

Industry Sector

76181 Karlsruhe

Deutschland

1. This warning symbol is used when there is no corresponding caution symbol on the product.

WARNING: relates to a caution symbol on the product, and means that failure to

observe the necessary precautions can result in death, serious injury, and/or

considerable material damage.

WARNING1: means that failure to observe the necessary precautions can result

in death, serious injury, and/or considerable material damage.

Note: means important information about the product or that part of the operating manual.

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Pointek ULS200

Pointek ULS200 is an ultrasonic based process level switch providing high or low switch action

on liquids or solids. The sensor is ETFE or PVDF, allowing it to be used in a wide variety of

industries. Pointek ULS200 is used to measure liquids, slurries, and fluid materials, as well as

chemicals and plugged chute detection.

Pointek ULS200 contains an ultrasonic transducer and temperature sensing element. The

transducer emits a series of ultrasonic pulses. Each pulse is reflected as an echo from the

material and sensed by the transducer. Pointek ULS200 processes the echo using Siemens’

proven Sonic Intelligence®techniques. Filtering is applied to help discriminate between the

true echo from the material and the false echoes from acoustical and electrical noises and

agitator blades in motion. The time for the pulse to travel to the material and back is

temperature compensated and then converted into distance for display and relay actuation.

The Pointek ULS200 is an excellent primary detection device, but should not be used as a

backup device. For backup devices use a contacting technology such as the Pointek CLS 200.

WARNING: Changes or modifications not expressly approved by Siemens

Milltronics could void the user’s authority to operate the equipment.

Notes:

• Pointek ULS200 is to be used only in the manner outlined in this manual, otherwise

protection provided by the equipment may be impaired.

• This product is intended for use in industrial areas. Operation of this equipment in a

residential area may cause interference to several frequency based

communications.

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Specifications

Environmental

• location: indoor/outdoor

• altitude: 2000 m max

• ambient temperature: - 40 to 60 °C (- 40 to 140 °F)

• * - 20 °C (-5 °F) if metal mounting

• relative humidity: suitable for outdoor (Type 6/NEMA 6/IP67 enclosure)

• installation category: II

• pollution degree: 4

Process Pressure

• 0.5 bar (7.25 psi) max.

Switching Range

• liquids: 0.25 to 5 m (0.8 to16.4 ft)

• solids: 0.25 to 3 m (0.8 to 9.8 ft)

Memory

• non-volatile EEPROM

Programming

•2keys

Temperature Compensation

• built-in to compensate over the operating range

Display

•LCD

• three 9 mm (0.35") digits for reading of distance between sensor face and material,

multi-segment graphic for operation status

AC Version DC Version

Power Power

• 100 to 230 V AC, + 15%, 50/60 Hz, 12 VA

(5W) max. 18 to 30 V DC, 3 W1

1. See

Power

on page 8, for minimum supply voltage required with DC version.

Fuse Output

• Slow-Blow, 0.25 A, 250 V AC • repeatability: 0.25 % of full range

Output • resolution: 3 mm (0.1")

• repeatability: 0.25% of full range •relay

2: 2 Form C (SPDT)

contacts, rated max. 5 A

@ 30 V DC non-inductive;

min. 10 mA @ 5 V DC

• resolution: 3 mm (0.1") OR

•relay

2: 2 Form C (SPDT) contacts,

rated max. 5A @ 250 V AC

/ 30 V DC non-inductive;

min. 10 mA @ 5 V DC

2. See

Interface

on page 7, for operation up to 48 V DC.

• transistor: 2 transistor

switches, rated 

100 mA maximum at

48 V DC

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Electronics/Enclosure

• termination: terminal block, 2.5 mm2(14 AWG) solid 1.5 mm2(16 AWG)

stranded, maximum

•material: plastic

epoxy coated aluminum with gasket

• ingress protection: Type 6/NEMA 6/IP671

• cable inlet: 2 x ½" NPT or 2 x PG 13.5

Transducer

• material: ETFE or PVDF copolymer

• mounting: threaded: 2" NPT, 2" BSPT, or 2" G

optional flange adapter, to 3" ASME, DIN 65PN10, and JIS

10K3B

Approvals

See product nameplate.

Plastic enclosure:

•General CSA

US/C, FM, CE2, C-TICK

• Hazardous

Non-incendive (Canada) CSA Class I, II, Div. 2, Gr. A, B, C, D, F, G

Class III

Epoxy coated aluminum enclosure:

•General

CSAUS/C, FM, CE2, C-TICK

• Hazardous

Explosion Proof (Canada) CSA Class I, Div. 1, Gr. A, B, C, D

Class II, Gr. E, F, G

Class III

Explosion Proof (USA) FM Class I, Div. 1, Gr. A, B, C, D T4

Class I, Zone 1, IIC T4

Class II, III, Div. 1, Gr. E, F, G T4

Flame Proof (Europe) ATEX II 2G EEx dmb IIC T5 Gb

Flame Proof (Australia) ANZEx Ex ds IIC T5 IP65/IP67 Class I, Zone 1 

DIP A21 T5 IP65/IP67

Flame Proof (Brazil) INMETRO DNV 12.0074 X

Ex d mb IIC T5 Gb

IP65/IP67

-20 ºC ≤Ta≤+60 ºC

DNV #OCP 0017

ABNT NBR IEC 60079-0:2008,

ABNT NBR IEC 60079-1:2009 e

ABNT NBR IEC 60079-18:2010

1. Use only approved, suitable size hubs for watertight applications.

2. EMC performance available upon request.

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Installation

Mounting Location

Recommendations:

• Ambient temperature within -40 to +60 °C (-40 to +140 °F), -20 °C (-4 °F) if metal mounting.

• Easy access for viewing the display and programming via two push buttons.

• An environment suitable to the housing rating and materials of construction.

• Keep the sound path perpendicular to the material surface.

Precautions:

• Avoid proximity to high voltage or current wiring, high voltage or current contacts, and to

variable frequency motor speed controllers.

• Avoid interference to the sound path from obstructions or from the fill path.

Mounting Instructions

Pointek ULS200 is available in three thread types: 2" NPT, 2" BSPT, or 2" G.

Before inserting Pointek ULS200 into its mounting connection, ensure that the threads are of

the same type to avoid damaging them. Simply screw Pointek ULS200 into the process

connection, and hand tighten.

WARNINGS:

• Materials of construction are chosen based on their chemical compatibility (or

inertness) for general purposes. For exposure to specific environments, check with

chemical compatibility charts before installing.

• Explosion hazard. Substitution of components may impair suitability for Class I,

Division 2 applications.

• This product can only function properly and safely if it is correctly transported,

stored, installed, set up, operated, and maintained.

• The user is responsible for the selection of bolting and gasket materials which will

fall within the limits of the flange and its intended use, and which are suitable for

the service conditions.

Note: Installation shall only be performed by qualified personnel and in accordance with

local governing regulations.

Note: Ideally, mount Pointek ULS200 so that the face of the transducer is at least

250 mm (9.84") above the highest anticipated level.

seams

rungs

pipe

fill

The sound path should be:

• perpendicular to the

monitored surface

• clear of rough walls,

seams, rungs, or

other obstructions

• clear of the fill path

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Dimensions

Standard Sanitary

The Pointek ULS200 can be fitted with the optional

75 mm (3") flange adapter for mating to 3" ANSI,

DIN 65 PN10 and JIS 10K 3B flanges.

Notes:

• Dimensions are nominal and may vary with material types.

• Non-metallic enclosure does not provide grounding between connections.

• Use grounding type bushings and jumpers.

• For CSA/FM approved Hazardous Location Models, see Siemens drawing 0-

9440026Z-DI-A.

74 mm

(2.9")

180 mm

(7.1")

2" NPT

2" BSP

or PF2

conduit

connection

½" NPT or

PG13.5

lid

lid clip #8-32x3.8"

machine screw 57 mm (2.25")

120 mm

(4.7")

74 mm (2.9")

4" sanitary ferrule

119 mm (4.68")

97 mm (3.83")

178 mm

(7.0")

79 mm

(3.1")

ULS200

Mount the

Pointek ULS200

onto the top of

the tank’s

sanitary ferrule.

Secure mating by

surrounding the

joing with the

optional clamp.

Hand tighten the

adjusting nut. Do

not use a wrench.

optional

clamp

adjusting

nut

ferrule

tank

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Interface

AC DC - relay output DC - transistor output

WARNINGS:

The DC input terminals shall be supplied from a source providing electrical

isolation between the input and output, in order to meet the applicable safety

requirements of IEC 61010-1

All field wiring must have insulation suitable for rated voltages.

Notes:

• A circuit breaker or switch in the building installation, marked as the disconnect switch,

shall be in close proximity to the equipment and within easy reach of the operator.

• Relay contact terminals are for use with equipment having no accessible live parts and

wiring having insulation suitable for at least 250 V.

• This product is susceptible to electrostatic shock. Follow proper grounding procedures.

100

0.1 0.2 0.5 1 2 5 10

Relay output - DC contact voltage and current limits

max. 48 V DC

switched contact voltage (V DC)

relay contact current (A) 

(resistive load only)

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Wiring

Relay output Optional transistor output - DC version only

Power

AC version DC version

All relays shown are in their 

de-energized (unpowered state).

18 to 30 V

100 to 230 V AC supply 18 to 30 V DC supply

-40 -20 0 +20 +40 +60

Minimum supply voltage - DC relay version

relay contact current = 5A

minimum supply voltage (V DC)

ambient temperature (°C)

relay contact current < 1A

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