Siemens QVE1901U Betriebsanleitung

QVE1901U

Technical Instructions

Document No. 155-711

September 20, 2012

Flow Switch

Siemens Industry, Inc.

Description Flow switch for liquids in piping 3/4-inch to 8-inch (20 mm to 200 mm) diameter

Features •Contact load/switching capacity:

Maximum 24 Vac, 1 A, 26 VA

Maximum 24 Vdc, 1 A, 20 W

•Nominal pressure maximum 365 psi

•Manual setting of contact type (NO/NC)

•Housing IP 65 (excluding conduit adapter)

•Maintenance-free

Application The QVE1901U Flow Switch is used in HVAC installations to monitor the flow of fluids

in hydraulic systems, especially in refrigeration, heat pump and heating installations (for

example: for use with condensers, boilers, heat exchangers, and so on).

Product Number QVE1901U

Warning/Caution Notations

WARNING: Personal injury/loss of life may occur if you do not perform a

procedure as specified.

CAUTION: Equipment damage may occur if you do not perform a

procedure as specified.

Technical Instructions QVE1901U Flow Switch

Document Number 155-711

September 20, 2012

Page 2 Siemens Industry, Inc.

Mechanical Design The device records the flow of monitored

medium via a paddle system (1), which

has a permanent magnet (2) attached at its

upper end. A reed contact (3) is positioned

outside the flow above this magnet. A

second magnet (4) with opposite polarity is

used to create a reset force. The paddle

system moves once it comes into contact

with the monitored flow. The magnet (2)

changes its position to the reed contact (3).

The contact opens/closes depending on

the contact type. As soon as the flow is

interrupted, the paddle returns to its

original position and the reed contact

opens/closes depending on the contact

type.

(See Adjusting the Switching Unit.)

Reed Contact (3)

Paddle System (1)

Shaft

Flow

Magnet (4)

Magnet (2)

SEN0528R1

Figure 1.

Switching Value Table

for Water at 68°F (20°C)

Make Contact (NO)

Red Arrow Break Contact (NC)

White Arrow

SEN0529R1

SEN0530R1

SEN0529R1

Line

Size

Inches

(mm)

Max.

Flow

Rate

gpm

(m3/h)

Setpoints

gpm (m3/h)

Factory Setting

Setpoints

gpm (m3/h)

0.75

(19) 15

(4) 4.0 (0.9) 4.8 (1.1) 4.0 (0.9) 4.8 (1.1)

1.00

(25) 20

(5) 4.8 (1.1) 5.7 (1.3) 4.8 (1.1) 5.7 (1.3)

1.25

(32) 35

(8) 6.6 (1.5) 7.8 (1.8) 6.6 (1.5) 7.8 (1.8)

1.50

(40) 45

(10) 7.7 (1.7) 9.1 (2.0) 7.7 (1.7) 9.1 (2.0)

2.00

(50) 60

(14) 10.3 (2.3) 11.5 (2.6) 10.3 (2.3) 11.5 (2.6)

2.50

(65) 94

(23) 16.6 (3.8) 17.9 (4.1) 16.6 (3.8) 17.9 (4.1)

3.00

(80) 130

(30) 18.9 (4.3) 20.4 (4.6) 18.9 (4.3) 20.4 (4.6)

4.00

(100) 180

(40) 25.5 (5.8) 27.0 (6.1) 25.5 (5.8) 27.0 (6.1)

6.00

(150) 440

(100) 61.7 (14.0) 68.3 (15.5) 61.7 (14.0) 68.3 (15.5)

8.00

(200) 800

(180) 126.0(28.6) 130.4 (29.6) 126.0 (28.6) 130.4 (29.6)

QVE1901U Flow Switch Technical Instructions

Document Number 155-711

September 20, 2012

Siemens Industry, Inc. Page 3

Engineering Notes •On site:

– A T-junction with a female-threaded (1/2" NPT) fitting is required for 3/4” to 2”

line sizes.

– A 1-inch, female-threaded (1/2” NPT) welding socket is required for 3" to 8" line

sizes.

•All dimensions and data provided in the table of switching values are based on water

at 68°F (20°C), and the use of T-junctions and horizontal piping.

Flow Switch

Installation

•When choosing the installation site, ensure that the specified limit values (see

Technical Data) are not exceeded.

•Select suitable measures to prevent the medium from freezing. If the flow switch is to

be used in ambient temperatures of <39°F (4°C), do not carry out any operation

beforehand using pure water. Residual water in the flow switch can result in frost

damage.

Mechanical installation

General installation

instructions

•First, clean the pipe system where the flow switch is installed and remove any

magnetic particles, such as welding residue.

•The laminar path length in front of and behind the flow switch must be at least 10

times and 5 times the pipe diameter, respectively.

•The nominal installation position of the flow switch is an upright standing position in

horizontal pipework.

•The switches should only be installed in a vertical position with a maximum deviation

of 45°.

SEN0531R1

Figure 2. Acceptable Switch Mounting Positions.

•Ensure that there are no external magnetic fields in the immediate vicinity of the flow

switch, since these can impair device operation.

•There is an arrow on the flow switch. Install with the arrow parallel with the pipe

shaft, facing in the flow direction.

SEN0522R1

Figure 3. Flow Direction Arrow.

•The brass connecting nut G¾ has a tightening torque of 18 to 22 lb-ft (25-30 Nm)

Technical Instructions QVE1901U Flow Switch

Document Number 155-711

September 20, 2012

Page 4 Siemens Industry, Inc.

Line Size 3/4-inch to

8 inches

(20 mm to 200 mm)

Nut size 27

external thread

1/2-14 NPT

Welding adapter with

female 1/2-14 NPT,

adapter length 1’’

thread

3.15 - 0.79

(80) - (20)

SEN0533R1

Figure 4.

Installation Notes •Observe all local regulations from the electrical utilities or waterworks as applicable.

Electrical

Connections

WARNING:

Danger of death due to electrical voltage!

Always disconnect power to the system before connecting wires of the main

cable.

CAUTION: Destruction or damage of reed contact!

Note the maximum contact loads stated on the type plate.

The maximum contact loads stated on the type plate (switching voltage,

switching current, and switching capacity) refer to pure ohmic loads and may

not be exceeded under any circumstances.

High voltage and current peaks can occur, particularly when switching

inductive or capacitive loads (for example, relay coil, capacitors). Even a brief

overload can destroy (welding the contacts) or damage (reduced lifespan)

the reed contact.

QVE1901U Flow Switch Technical Instructions

Document Number 155-711

September 20, 2012

Siemens Industry, Inc. Page 5

Elbow Plug Connector

EN 175301-803-A

SEN0534R1

Lift

1 2 8

Figure 5. Figure 6. Figure 7. Figure 8.

•Loosen the central screw hM3×35 and disconnect the cable socket dfrom the

connector c. See Figure 5. Pull the central screw hout of the cable socket d.

•Open the core

jof the cable socket dwith a screwdriver or similar tool. See

Figure 6.

•Loosen the screwed conduit adapter gM16x1.5. See Figure 7.

•Insert the supply cable through the screwed conduit adapter g, the pressure ring

l, and the rubber insert kinto the cable socket d. See Figure 8.

•Connect the wires as shown in the connection diagram below.

SEN0535R1

Reed Contact

Not Occupied

Reed Contact

Not Occupied

Reed Contact

312

Figure 9.

•Press the core jinto the cable socket duntil it locks into place. See Figure 6

SEN0593R1

SEN0594R1

Figure 10. Figure 11.

•Put the central screw hin the cable socket d, and tighten the screwed conduit

adapter g. See Figure 10.

•Plug the cable socket don the connector cand retighten the central screw h.

See Figure 11.

•Ensure that all the connector seals e, f, and kat the plug connector have been

correctly inserted. See Figures 5 and 8.

Technical Instructions QVE1901U Flow Switch

Document Number 155-711

September 20, 2012

Page 6 Siemens Industry, Inc.

Adjust Switching

Unit

Standard Contact

The switching unit of the control switch enables two contact types:

1. Make contact (normally open): RED arrow on the switching unit

2. Break contact (normally closed): WHITE arrow on the switching unit

The following table explains the two contact types:

Contact Type Setting Flow Rate Electric

Contact

Increasing ClosingMake contact (NO) RED arrow Decreasing Opening

Increasing OpeningBreak contact (NC) WHITE arrow Decreasing Closing

The switching unit is factory set to make contact.

•To adjust the switching unit, open the cover of the switching head.

SEN0536R1

To Open Here

Figure 10.

•Loosen the locking screw (0.1” [2.5 mm] hexagon socket screw) and position the

switching unit until the red or white arrow is visible at the entry of the switching contact

guide to make contact or break contact, respectively.

•You can use the arrow length to make fine adjustments to the switching point:

Adjust to the arrowhead means: Switching point is at a lower flow rate.

Adjust to the arrow end means: Switching point is at a higher flow rate.

•Carefully retighten the locking screw.

•It is recommended that you use Loctite to secure the locking screw of the switching unit

after carrying out individual adjustments.

•Close the cover until it locks into place.

high flow rate

low flow rate

setting range

SEN0537R1

Make contact (Red Arrow)

Locking Screw

Red

White

high flow rate

low flow rate

setting range

Break contact (White Arrow)

Locking Screw

Red

White

QVE1901U Flow Switch Technical Instructions

Document Number 155-711

September 20, 2012

Siemens Industry, Inc. Page 7

Specifications

Functional data

Field of use

Suitable media water and water/glycol mixture

Piping diameter 3/4-inch to 8-inch (DN 20 to 200)

Type of switch Reed contact

Maximum contact voltage 24 Vac/ 24 Vdc

Maximum contact current 1A

Maximum switching capacity AC 26 VA/DC 20 W

Switching point adjustment Manual, supplied with minimum

switch-off value

Tolerance of switching

Point ranges in the table ±15%

Setting range See Switching Value Table

Medium temp. –4°F to 230°F (–20°C to 110°C)

(medium cannot freeze)

Nominal pressure Maximum 365 psi

Protective data Housing IP 65 per EN 60 529

Environmental

conditions General environmental conditions

Operation and storage –4°F to 176°F (–20°C to 80°C)

Ambient humidity <95% rh

Norms and standards conformity to Low-voltage directive 2006/95/EEC

Product standard EN 60204-1

Materials/color Housing Polyamide, black (non-wetted component)

Union nut Brass (non-wetted component)

Body Brass

Threaded adapter 1/2” NPT Brass

Paddle system PPO (Noryl GFN3), black

Axle Stainless Steel

Magnet Hard ferrite

Seal NBR

Weight Excluding packaging 10.93 ounces (0.31 kg)

Maintenance and repair The flow switch is maintenance-free and cannot be repaired by the user. In the unlikely

event of a defect, the device has to be returned to the manufacturer for repair.

Decommissioning and

disposal

SEN0540R1

•Never remove a flow switch or its upper parts from a system under pressure.

•Remove all the electrical connectors and disassemble the flow switch.

•The flow switch consists of various materials (see Specifications). Never dispose of the

level switch in domestic waste.

Technical Instructions QVE1901U Flow Switch

Document Number 155-711

September 20, 2012

Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as

design improvements are introduced. Product or company names mentioned herein may be the trademarks of their respective owners.

Siemens Industry, Inc.

Building Technologies Division

1000 Deerfield Parkway

Buffalo Grove, IL 60089-4513

USA

+1-847-215-1000

Your feedback is important to us. If you have

comments about this document, please send them

to SBT_technical.editor.[email protected]

Dimensions

Cutting the Paddle

Line Size

Inches

(mm)

L3 in. (mm)

0.75 (20) 1.69 ± 0.039 (43±1)

1.00 (25) 1.93 ± 0.039 (49±1)

1.25 (32) 2.13 ± 0.039 (54±1)

1.50 (40) 2.50 ± 0.039 (64±1)

2.00 (50) 2.91 ± 0.039 (74±1)

3.00 (80) 4.09 ± 0.039 (104±1)

4.00 (100) 4.49 ± 0.039 (114±1)

6.00 (150) 4.49 ± 0.039 (114±1)

8.00 (200) 4.49 ± 0.039 (114±1)

2.00 (50)

3.00 (80)

4.00 to 8.00 (100 to 200)

Line Size

0.75 (20)

1.00 (25)

1.25 (32)

1.50 (40)

SEN0538R1

Flow Switch

SEN0539R1

1.50

(38)

4.72

(120)

1.81

(46)

2.91

(74)

0.78

(20)

1/2-14 NPT

3.42

±0,039

(87±1)

Dimensions in Inches (Millimeters).

Document No. 155-711

Printed in Germany

Page 8

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