Sigma FireFly Bedienungsanleitung

Firefly Manual with Four Channel Control_Revision 00_05_16_2017

Sigma Services, Inc. 813-737-1904

www.sigmaservices.com

FireFly

Flame Effect System

For 4 and 8 channel Controllers with Manual and DMX modes

Firefly Manual with Four Channel Control_Revision 00_05_16_2017

Sigma Services, Inc. 813-737-1904

www.sigmaservices.com

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Firefly Manual with Four Channel Control_Revision 00_05_16_2017

Sigma Services, Inc. 813-737-1904

www.sigmaservices.com

This page intentionally left blank.

Firefly Manual with Four Channel Control_Revision 00_05_16_2017

Sigma Services, Inc. 813-737-1904

www.sigmaservices.com

Table of Contents

FireFly

FlameEffectSystem ..............................................................................................................................1

1. Introduction...............................................................................................................5

1.1 Identification...........................................................................................................................................5

2. RelatedDocumentation.............................................................................................6

2.1 Information Documents.........................................................................................................................6

3. GeneralOverview......................................................................................................7

3.1 General operation of Flame Systems ...................................................................................................7

4. FireFlyOverview........................................................................................................9

4.1 Equipment provided...............................................................................................................................9

4.1.1 Basic setup .....................................................................................................9

4.1.2 MANUAL MODE Operation Selected............................................................11

4.1.3 DMX MODE Operation Selected...................................................................12

4.1.4 Safety............................................................................................................14

4.1.5 ADDITIONAL SAFETY INFORMATION........................................................16

4.1.6 FireFly Flame Control Panel..........................................................................18

4.1.7 FireFly Burner Head......................................................................................19

4.1.8 HOSES .........................................................................................................19

4.1.9 CABLES........................................................................................................20

4.1.10 FUEL SOURCE ............................................................................................20

4.1.11 STRIKING THE SYSTEM.............................................................................20

4.1.12 REPAIR and MAINTENANCE.......................................................................20

4.1.13 FireFly SPECIFICATIONS............................................................................21

4.1.14 4-Channel Flame Control Panel SPECIFICATIONS.....................................21

4.1.15 8-Channel Flame Control Panel SPECIFICATIONS.....................................21

5AbbreviationsandAcronyms.................................................................................22

6Flame Effects Plan...................................................................................................23

7Temperature Vs. Pressure Liquid Propane...........................................................27

8Related Documentation..........................................................................................29

Firefly Manual with Four Channel Control_Revision 00_05_16_2017

Sigma Services, Inc. 813-737-1904

www.sigmaservices.com

1.Introduction

1.1 Identification

This document contains the general overview of the unit and its operation, safety

features, control and specifications

Firefly Manual with Four Channel Control_Revision 00_05_16_2017

Sigma Services, Inc. 813-737-1904

www.sigmaservices.com

2.RelatedDocumentation

2.1Information Documents

The following documents although not referenced herein and/or not directly applicable,

do amplify or clarify the information presented in this document. These documents are

not binding on the content of this document. Please see the enclosed documents for

further detailed information.

•

4-Channel FireFly Controller Drawing

•

8-Channel Firefly Controller Drawing

•

4-Channel FireFly Connection Drawing

•

8-Channel Firefly Connection Drawing

•

Burkert Valve Operation Instructions ( 6013)

•

Burkert Valve Operation Instructions ( 5281)

•

Honeywell™ Pilot Burner / Igniter Literature

•

Honeywell™ Intermittent Pilot Module

Firefly Manual with Four Channel Control_Revision 00_05_16_2017

Sigma Services, Inc. 813-737-1904

www.sigmaservices.com

3.GeneralOverview

3.1General operation of Flame Systems

NOTE: The following information applies to both the 4 channel and 8 channel

control systems

Read this manual completely and understand all of the topics before attempting to

operate the FireFly effect system. Extreme caution is to be taken at all times when

servicing and operating this device. At no time should any persons orient themselves in

direct line with the output of this device. Special care must be taken to prevent

accidental discharge of this device. Lock out and tag out procedures must be adhered

to at all times when this device is not in show mode.

This manual is intended to provide a basic understanding of the system described. It

should not be considered an exhaustive operational detail of this system. On the job

training is the only way to learn the subtle nuances of this particular special effects

system.

Operators must:

•

Understand and be familiar with the operating manual and instructions.

•

Acquire hands-on experience in the operation of the system.

•

Demonstrate competency by experience and training.

•

Demonstrate conceptual and operational knowledge of the system’s

components and their interaction.

•

Be responsible for storage, setup, operation and strike of the flame effect

equipment and the supervision of any assistants.

•

Be at least 21 years of age.

•

Never use or handle flame effects while under the influence of any

substance that can impair judgment, such as intoxicating beverages,

narcotics or controlled substances, prescription or non-prescription drugs.

At no time should any changes be made to the control software, hardware configuration,

or wiring without the expressed, written permission of Sigma Services, Inc.

Servicing is to be performed only by Sigma Services, Inc. personnel. Appropriate safety

equipment is to be worn at all times when handling or servicing this equipment. Safety

Firefly Manual with Four Channel Control_Revision 00_05_16_2017

Sigma Services, Inc. 813-737-1904

www.sigmaservices.com

is not a negotiable topic.

Every effort has been made to provide technical specifications of the various

parts and sub-systems used in this device.

The design of this system and its operating software is proprietary information. No

mechanical copying or alteration of the system is allowable.

This manual describes the flame effect system first in an overview, then by breaking

down the operational sequence. Lastly, a control system schematic and the

components’ technical data sheets have been provided.

The responsibility for safe operation of this system is in the hands of the operator. At no

time should it be operated in an unsafe manner.

The system must be rendered safe when not in use. Administrative and physical

measures must be taken to prevent use of the flame system by unqualified personnel.

Firefly Manual with Four Channel Control_Revision 00_05_16_2017

Sigma Services, Inc. 813-737-1904

www.sigmaservices.com

4.FireFlyOverview

4.1Equipment provided

This system is intended to provide a special effect flame. As with all potentially

dangerous special effects, the operator should be in full view of the burner device at all

times during operation.

The system consists of: a burner control panel, a burner head, and the interconnecting

hose and cables. Each of these parts will be discussed in detail on following pages.

4.1.1 Basic setup

•

Inspect the entire system to make sure that no damage has occurred

since its last use

•

Place the control panel at the operator firing position

•

Place the burner head(s) in its desired location

NOTE: 4 channel controllers can have from 1 to 4 burner heads while

8 channel controllers can have from 1 to 8 burner heads.

•

Place the propane tank(s) in its desired location

NOTE: Typical installations require one propane tank for each burner

head installed. For 4 channel controllers, this can be up to 4 tanks

while for 8 channel controllers this can be up to 8 tanks.

NOTE: Custom installations can reduce the number of propane tanks

required through the use of an accumulator tank and manifold; If your

installation requires consolidation of the propane fuel tank sources,

please contact Sigma Services for assistance.

•

Connect the control cable(s) from the control panel to the burner head (7-pin

Male connects to Controller and 7-pin Female connects to the Burner Head).

NOTE: When connecting the burner head to the controller, make note

of the channel the burner head is connected to; i.e. CH#1, Ch#2, Ch3.

The channel corresponds to the manual and DMX control commands

that are used by the operator to control each burner head.

NOTE: There is one 7-pin control cable for each burner head installed.

For 4 channel controllers, this can be up to 4 control cables while for 8

channel controllers this can be up to 8 control cables.

•

Connect the ESTOP valve cable to the control panel (4-pin Male connector)

Firefly Manual with Four Channel Control_Revision 00_05_16_2017

Sigma Services, Inc. 813-737-1904

www.sigmaservices.com

NOTE: When connecting the ESTOP control cable to the controller,

make note of the channel of the burner head to which the propane

tank/ESTOP valve is connected to; i.e. CH#1, Ch#2, Ch3. The channel

to which the Burner Head is connected should also be the channel to

which the ESTOP cable is connected.

NOTE: There is one 4-pin ESTOP valve control cable required for

each propane tank installed. For 4 channel controllers, this can be

up to 4 tanks while for 8 channel controllers this can be up to 8 tanks.

•

Connect the regulator to the propane tank fitting (NOTE: propane tanks

use left-handed threads)

NOTE: There is one regulator required for each propane tank. The

regulator is included as part of the standard Sigma Services ESTOP

control cable assembly.

•

Connect the gas hose from the burner head to the ESTOP valve assembly.

NOTE: A small ball valve located on the quick-connect fitting

prevents the hose from being attached or detached while the valve is

open. Close valve to attach the hose.)

•

At each installed propane tank, open the supply valve.

•

At each installed ESTOP valve assembly, open the manual isolation valve.

WARNING: Using an approved leak detection method, verify no gas

leaks are detected between each propane tank and connected ESTOP

valve assembly before proceeding!!!!

•

At each Installed Burner Head, Open the manual isolation valve.

•

At the flame control panel, connect a 120Vac, 60Hz power source.

•

At the flame control panel ,use the Sigma Services provided key to place

the MODE switch in desired operational mode (MANUAL, OFF, or DMX are

the available modes).

•

At the flame control panel, use the Sigma Services provided key to release

the ESTOP Switch; Verify the ESTOP valve assembly is energized.

WARNING: Using an approved leak detection method, verify no gas

leaks are detected between each ESTOP valve assembly and

connected Burner Head assembly before proceeding!!!!

•

At the ESTOP valve assembly, check the pressure regulator is set to the

desired operating pressure (20psi is the nominal factory setting); adjust the

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