Silca FLASH MOBILE Bedienungsanleitung

Operating Manual

Translation of original instructions

D4A4048XA

vers. 2.0

FLASH

MOBILE

This manual has been drawn up by SILCA S.p.A.

microfilm or other) without the written permission of SILCA S.p.A.

Edition: March 2021

Printed in India

by MINDA SILCA Engineering Ltd.

Plot no.37, Toy City, GREATER NOIDA (U.P.) - 201308

The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors.

The Manufacturer reserves the right to alter the information without prior notice, except when they aect safety. This document or any of its parts

cannot be copied, altered or reproduced without written authorization from the Manufacturer. Keep the manual and look after it for the entire life cycle

of the machine.

The information has been drawn up by the manufacturer in his own language (Italian) to provide users with the necessary indications to use the key-

cutting machine independently, economically and safely.

IMPORTANT NOTE: in compliance with current regulations relating to industrial property, we hereby state that the trade-marks or trade names men-

tioned in our documentation are the exclusive property of authorized manufacturers of locks and users.

Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our keys are made can be rapidly

identied.

IMPORTANT

ATTENTION:

1) Following the norms of air transport safety, the battery provided in the machine is in discharged

condition. The battery connection of the machine is also disengaged from PCB. This point is also

applicable to Shipping by Sea.

2) Please engage the battery connection and make sure to charge the machine up to 100% before

use.

INSTRUCTIONS:

A) Carefully turn the key-cutting machine onto its back as shown in below picture.

B) To open the Electric Cover, Open screws (R1), (R2) & (R3) as shown below.

C) Make sure that both switches (T) and (N) are turned o󰀨.

D) Connect the Battery Wire to the PCB in the Battery Terminal as shown below

E) Tight the Electric Cover and return the machine to its upright position on the work top. Before use, please charge

the machine with its adapter till the LED shows 100% Charged.

Operating manual FLASH MOBILE

INDEX

USE OF THE MANUAL....................................................................................................................... 1

GENERAL WARNINGS....................................................................................................................... 3

1 MACHINE DESCRIPTION....................................................................................................................4

1.1 Main working parts......................................................................................................................6

1.2 Technical Data ............................................................................................................................7

1.3 Battery ........................................................................................................................................8

1.4 Electric circuit..............................................................................................................................9

1.5 Accessories provided................................................................................................................10

2 TRANSPORT......................................................................................................................................11

2.1 Packing .....................................................................................................................................11

2.2 Unpacking .................................................................................................................................11

2.3 Handling the machine ...............................................................................................................11

3 MACHINE INSTALLATION AND PREPARATION ..............................................................................12

3.1 Checking for damage................................................................................................................12

3.2 Environmental conditions..........................................................................................................12

3.3 Positioning ...............................................................................................................................12

3.4 Separate parts .........................................................................................................................12

3.4.1 Carriage handle ..............................................................................................................12

3.4.2 Fixing bracket..................................................................................................................13

3.5 Connection to external sources ................................................................................................14

4 MACHINE REGULATION AND UTILIZATION ....................................................................................15

4.1 Checking and calibration...........................................................................................................15

4.2 Calibration.................................................................................................................................15

5 CUTTING OPERATIONS .................................................................................................................18

5.1 Key cutting ................................................................................................................................18

5.1.1 Clamp rotation ................................................................................................................19

5.1.2 Securing the keys in the clamps .....................................................................................19

5.1.3 Key cutting ......................................................................................................................20

5.2 Using the accessories...............................................................................................................20

6 MAINTENANCE..................................................................................................................................22

6.1 Replacing the brush..................................................................................................................22

6.2 Replacing the cutting tool..........................................................................................................23

6.3 Replacing the tracer point ........................................................................................................23

6.4 Depth regulation (clamp protection)..........................................................................................24

6.5 Access to the lower compartment.............................................................................................24

6.6 Battery Replacement Instructions ............................................................................................25

6.7 Replacing the main switch ........................................................................................................26

6.8 Replacing the motor start switch...............................................................................................27

6.9 Replacing and/or adjusting tension on the belt.........................................................................28

7 DISPOSAL..........................................................................................................................................29

8 ASSISTANCE .....................................................................................................................................30

8.1 How to request service .............................................................................................................30

Operating manual FLASH MOBILE

USE OF THE MANUAL

This manual has been drawn up by the Manufacturer and is an integral part of the machine literature. The manual

gives information that is obligatory for the operator to know and which makes it possible to use the machine safely.

User’s Manual

This user’s manual is provided because it is essential for proper use and maintenance of the machine. The manual

must be kept carefully throughout the life of the machine, including the decommissioning stage. Keep in a dry place

close to the machine where it is always at hand for the operator.

ATTENTION: IT IS OBLIGATORY to read the manual carefully before using the machine.

Readers’ characteristics

This manual must be read and its contents acquired by those who will use the machine.

Manufacturer’s ID

FLASH MOBILE has an ID plate located on the right side of the machine, showing the serial number.

Fig. 1

(*) see chap. 7 DISPOSAL.

How to apply for after-sales service

Silca provides purchasers of the FLASH MOBILE with After-Sales Service. For the total safety of the operator and

machine, any service not described in the manual must be carried out by the manufacturer or in the special Service

Centres recommended by Silca.

At the end of the manual there is a list of manufacturers’ and authorized Service Centre addresses; if the manual

was downloaded is necessary visit the website to see the contacts (www.silca.biz).

The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from

the date of purchase**.

All service must be agreed by to by the user with Silca or the Service Centre.

(**) Damage caused by negligence or wrong use of the machine by the user will null the warranty.

Battery and Charging Adapter life are 500 nos. charging cycle or 6 months which ever is earlier.

Operating manual FLASH MOBILE

TERMINOLOGY

For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used

terms:

On machines

for LAR region

Fig. 2

1) Head

2) Neck

3) Stop

4) Blade

5) Tip

6) Back

7) Cuts

8) Stem

GRAPHICS IN THE USER’S MANUAL

Pay attention Obligation to read

the manual

GRAPHICS ON THE FLASH MOBILE MACHINE

Obligatory use

of safety goggles

Read instructions

before use

WARNING! cutting tool

in motion

WARNING!

Crushing hazard

WARNING!

Entanglement hazard

Operating manual FLASH MOBILE

GENERAL WARNINGS

FLASH MOBILE is designed to the principles of European Standards (CE). Right from the design stage solutions

have been adopted to eliminate hazards for the operator in all the stages of use: handling, regulation, use and

maintenance.

The materials used in manufacture and the components employed in using FLASH MOBILE are not dangerous and

ensure that the machine complies with current standards.

Silca S.p.A. has also experimented and applied numerous technical solutions that allow the key-cutting machine to

optimize the quality of the cut keys.

To guarantee maintaining these results over time, please follow the instructions below:

• Observe the procedures described in this manual;

• Always use Original Silca Tools as they are designed to make the best of FLASH MOBILE and provide

quality key-cutting;

• Use Silca key blanks, made with top quality materials;

• Have the key-cutting machine checked periodically by an authorized Silca After-Sales Service Centre;

• Use only original battery and battery charger.

• Do not try to disassemble Battery, or give pressure on it, expose to heat or re as it may EXPLODE.

• Do not run the motor while charging.

• Always use Silca Original Spare Parts. Beware of imitations!

NORMAL USE

FLASH MOBILE key-cutting machine must be installed and used according to the rules and specifcations established

by the manufacturer.

The key-cutting machine must be used only by skilled personnel (professional use).

The FLASH MOBILE key-cutting machine is designed for use on business or industrial premises (e.g. hardware

shops, key cutting centers, etc...).

Any other use di󰀨erent from that indicated in this manual will cause the forfeiture of all customers’ rights to make

claims on Silca S.p.A. and may be an unknown source of hazard for the operator or third parties.

ATTENTION: negligent use or failure by the operator to observe the instructions in this manual are

not covered by the warranty and the manufacturer declines any responsibility in such cases.

SAFETY

The key-cutting machine is built entirely to standards. The operations for which it has been designed are easily

carried out at no risk to the operator.

The adoption of general safety precautions (wearing protective goggles) and observation of the instructions provided

by the manufacturer in this manual eliminate all human error, unless deliberate.

The key-cutting machine is designed with features which make it completely safe in all its parts.

RESIDUAL RISKS

There are no further risks arising from the use of the machine.

SAFETY REGULATIONS

• Always provide to turn o󰀨 the machine when not in service and before carrying out any kind of

maintenance work.

• Always work with dry hands free of grease or oil.

• Never pull the battery charger cord too hard and ensure that it does not come into contact with oil,

sharp objects or heat source.

• Do not use the machine in dangerous environments (wet or damp).

• All visitors, especially children, must stay at a safe distance from the machine and must never come

into contact with the electric wiring. This equipment should not be used where children may be present.

• Remove the battery wire connection from PCB before leaving the machine unused for a long period

of time.

Operating manual FLASH MOBILE

1 MACHINE DESCRIPTION

FLASH MOBILE is a professional cutting machine for duplicating at keys used with cylinder, car locks and cruciform

keys.

On machines

for "LAR"region

Fig. 3

The main parts of the machine are described below:

Fig. 4

• Battery power supply

The machine is powered by a lithium-ion battery (K1) located inside the machine body. To recharge the battery, use

the charging device supplied with the machine.

The charge level is shown on the display (K) located on front of the machine.

With fully charged battery, you can cut:

about 200 steel keys; - about 300 brass keys.

• Main power switch

The machine is turned on by means of the switch (N) located on its left-hand side. It is located inside a switch

protection (N1) to prevent from becoming switched on inadvertently. Switch protection (N1) should be lifted to

switch ON the switch (N) and closed when the machine is not in use.

• Motor start switch

The switch (T) starts the motor.

Operating manual FLASH MOBILE

• Motor and transmission unit

Motor transmission takes place by belt. On the right-hand side of the motor there is the transmission shaft which

moves the cutting tool (F) and the brush (M). These components are protected by the protective cover (L).

• Clamp carriages

Carriage (C) is moved horizontally by means of knob (B). The carriage holds 2 clamps (D) and has a handle (A) for

front movement.

• Cutting unit

The cutting unit contains the actual working parts of the FLASH MOBILE key-cutting machine, which operate

together to cut and nish keys “read” from the originals. The working parts are described below:

Cutting Tool

The cutting tool (F) is the part of the FLASH MOBILE used for cutting key blanks. The cutting tool is in HSS super

rapid steel and is protected by a special cover (L) to ensure safe operation.

Tracer point

The tracer point (H), dedicated to reading the cuts on keys to be copied is housed on the left-hand side of the

machine. Depth is easily regulated by means of the relevant centesimal ring nut (G).

Clamps

The clamps (D) are rotating and four-sided to allow perfect closure of the key placed on its back or prole in the

case of keys with symmetrical cuts (cap.5.1).

Clamp knobs

The clamps are locked by two ergonomic knobs (E), which ensure perfect grip on the keys with only slightly locking

force.

Gauges

Next to the clamps there is a rod with two gauge tabs to control key alignment for shoulder gauged keys.

Brush

The purpose of the brush (M) is to deburr the keys after cutting. It is made of accident proof material and is protected

by a shield (L).

Operating manual FLASH MOBILE

1.1 Main working parts

Fig. 5

A - carriage handle

B - carriage movement knob

C - clamp carriage

D - clamps

E - clamp knobs

F - cutting tool

G - tracer point ring nut

H - tracer point

J - tracer point locking knob

K - charge viewer display

K1 - battery

L - cutter/brush cover

M - brush

N - main power switch

N1 - main power switch protection

P - handle for machine transport

Q - gauges knob

T - motor start switch

Z - socket for battery charger

Fig. 6

Operating manual FLASH MOBILE

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