SilverStone EPT20-20WA Bedienungsanleitung

Foreword

Thanksforyourpurchasingourforklifttruck.

Thismanualisabouthowtouse,operationandmaintenanceEPT20-20WA.

Pleaseoperatorandwhominchargeofthetruckmustreadthemanualcarefully

beforeoperatethetruck.

Wehavetherighttoimprovethetruck,maybetherearesomedifferencebetween

yourproductandthedescriptioninthismanual.

Ifyouhaveanyquestionspleasekeepintouchwiththesalesdepartment.

WARNING

WARNING!

TOPREVENT

PR EVENT

PREVENT

PREVENTSETIOUS

SE TIOUS

SETIOUS

SETIOUSRISK

RI SK

RISK

RISKOF

O F

OFINJURY

IN JURY

INJURY

INJURYTO

T O

YOUORSELF

YOUORSELFAND

AN D

AND

ANDOTHERS

OT HERS

OTHERS

OTHERSOBSERVE

OB SERVE

OBSERVE

OBSERVETHE

TH E

THE

FOLLOWING

FOLLOWINGSAFETY

SA FETY

SAFETY

SAFETYINSTRUC

IN STRUC

INSTRUC

INSTRUCT

TIONS.

IO NS.

IONS.

Thesetruckmaybecomehazardousifadequatemaintenanceisneglected.Therefore,

adequatemaintenancefacilities,trainedpersonnelandproceduresshouldbe

provided.

Maintenanceandinspectionshallbeperformedinconformancewiththefollowing

practices:

1.Ascheduledplannedmaintenance,lubricationandinspectionsystemshouldbe

followed.

2.Onlyqualifiedandauthorizedpersonnelshallbepermittedtomaintain,repair,

adjust,andinspecttruck.

3.Beforeleavingthetruck:

–Donotparkthetruckonanincline.

–Fullylowertheloadforks.

–Setthekeyswitchtothe"OFF"positionandremovethekey.

4.Beforestartingtooperatetruck:

–Beinoperatingposition

–Placedirectionalcontrolinneutral

–Beforeoperatingtruck,checkfunctionsofliftsystems,directionalcontrol,speed

control,steering,warningdevicesandbrakes.

5.Avoidfirehazardsandhavefireprotectionequipmentpresent.Donotuseopen

flametochecklever,orforleakageofelectrolyteandfluidsoroil.Donotuseopen

pansoffuelorflammablecleaningfluidsforcleaningparts.

6.Brakes,steeringmechanisms,controlmechanisms,guardsandsafetydevicesshall

beinspectedregularlyandmaintainedinlegiblecondition.

7.Capacity,operationandmaintenanceinstructionplatesordecalsshallbe

maintainedinlegiblecondition.

8.Allpartsofliftmechanismsshallbeinspectedtomaintaintheminsafeoperating

condition.

9.Allhydraulicsystemsshallberegularlyinspectedandmaintainedinconformance

withgoodpractice.Cylinders,valvesandothersimilarpartsshallbecheckedto

assurethat"drift"hasnotdevelopedtotheextentthatitwouldcreateahazard.

10.Truckshallbekeptinacleanconditiontominimizefirehazardsfacilitate

detectionoflooseordetectiveparts.

11.Modificationsandadditionswhichaffectcapacityandsafetruckoperationshall

notbeperformedbythecustomeroruserwithoutmanufacturerspriorwritten

approval.Capacity,operationandmaintenanceplatesordecalsshallbechanged

accordingly.

Catalog

Correct

Correctuse

us e

use

useand

an d

and

andapplication

ap plication

application

application...........................................................................................1

1.Truck

Tr uck

Truck

TruckDescription

De scription

Description

Description.........................................................................................................2

1.1Application..............................................................................................................2

1.2Assemblies.............................................................................................................3

1.2.1ControlHandle.............................................................................................4

1.2.1Keyswitch....................................................................................................4

1.2.3Batterydischargeindicator.........................................................................5

1.3Identificationpointsanddataplates....................................................................6

1.3.1Truckdataplate...........................................................................................7

1.4.StandardVersionSpecifications..........................................................................7

1.4.1Performancedataforstandardtrucks.......................................................8

1.4.2Dimensions...................................................................................................9

2.Transport

2.Transportand

an d

and

andCommissioning

Co mmissioning

Commissioning

Commissioning.................................................................................11

2.1Transport...............................................................................................................11

2.2UsingtheTruckfortheFirstTime.......................................................................

2.3Duringbrake-in.....................................................................................................12

3.Operation

3.Operation......................................................................................................................13

3.1SafetyRegulationsfortheOperationofForkliftTrucks....................................13

3.2Operateandrunthetruck...................................................................................14

3.2.1Preparing...................................................................................................14

3.2.2Travel.........................................................................................................14

3.3.3Lifting,transportinganddepositingloads................................................16

3.3.4Parkingthetrucksecurely........................................................................17

4.Battery

4.BatteryMaintenance

Ma intenance

Maintenance

Maintenance&

&Charging

Ch arging

Charging

Charging.............................................................................18

4.1Safetyregulationsforhandlingacidbatteries..................................................18

4.2Batterytype&dimension...................................................................................18

4.3Chargingthebattery............................................................................................18

4.4Batteryremovalandinstallation..........................................................................19

4.5Batterymaintenance............................................................................................20

4.6BatteryDisposal...................................................................................................20

5.Forklift

5.ForkliftTruck

Tr uck

Truck

TruckMaintenance

Ma intenance

Maintenance

Maintenance........................................................................................21

5.1Operationalsafetyandenvironmentalprotection..............................................21

5.2MaintenanceSafetyRegulations........................................................................21

5.3Servicingandinspection.....................................................................................23

5.3.1MaintenanceChecklist..............................................................................24

5.3.2LubricationSchedule................................................................................25

5.3.3MaintenanceInstructions.........................................................................26

5.4Decommissioningtheindustrialtruck.................................................................28

5.4.1Priortodecommissioning..........................................................................28

5.4.2Restoringthetrucktooperationafterdecommissioning.......................28

5.5Safetycheckstobeperformedatregularintervalsandfollowinganyunusual

incidents.....................................................................................................................29

5.6Finalde-commissioning,disposal.......................................................................29

6.Troubleshooting

6.Troubleshooting..........................................................................................................30

Correct

Correctuse

us e

use

useand

an d

and

andapplication

ap plication

application

The“GuidelinesfortheCorrectUseandApplicationofIndustrialTrucks”(VDMA)are

suppliedwiththetruck.Theguidelinesformpartoftheseoperatinginstructionsand

mustbeobserved.Nationalregulationsapplyinfull.

Thetruckdescribedinthepresentoperatormanualisanindustrialtruckdesignedfor

liftingandtransportingloadunits.

Itmustbeused,operatedandservicedinaccordancewiththepresentinstructions.

Anyothertypeofuseisbeyondthescopeofapplicationandcanresultindamageto

personnel,thetruckorproperty.Inparticular,avoidoverloadingthetruckwithloads

whicharetooheavyorplacedononeside.Thedataplateattachedtothetruckorthe

loaddiagramarebindingforthemaximumloadcapacity.Theindustrialtruckmustnot

beusedinfireorexplosionendangeredareas,orareasthreatenedbycorrosionor

excessivedust.

Proprietor

Proprietorresponsibilities

re sponsibilities

responsibilities

Forthepurposesofthepresentoperatormanualthe“proprietor”isdefinedasany

naturalorlegalpersonwhoeitherusestheindustrialtruckhimself,oronwhosebehalf

itisused.Inspecialcases(e.g.leasingorrenting)theproprietorisconsideredthe

personwho,inaccordancewithexistingcontractualagreementsbetweentheowner

anduseroftheindustrialtruck,ischargedwithoperationalduties.

Theproprietormustensurethatthetruckisusedonlyforthepurposeitisintendedfor

andthatdangertolifeandlimboftheuserandthirdpartiesareexcluded.

Furthermore,accidentpreventionregulations,safetyregulationsandoperating,

servicingandrepairguidelinesmustbefollowed.Theproprietormustensurethatall

truckusershavereadandunderstoodthisoperatormanual.

Failuretocomplywiththeoperatormanualshallinvalidatethewarranty.Thesame

appliesifimproperworkiscarriedoutonthetruckbythecustomerorthirdparties

withoutthepermissionofthemanufacturer’scustomerservicedepartment.

Attaching

Attachingaccessories

ac cessories

accessories

Themountingorinstallationofadditionalequipmentwhichaffectsorsupplementsthe

performanceoftheindustrialtruckrequiresthewrittenpermissionofthemanufacturer.

Insomecases,localauthorityapprovalshallberequired.

Approvalofthelocalauthoritieshoweverdoesnotconstitutethemanufacturer’s

Approval.

1.Truck

Tr uck

Truck

TruckDescription

De scription

Description

1.1Application

Thetruckisdesignedtotransportgoodsonlevelsurfaces.Itcanliftopenbottomor

diagonalboardpalletsaswellasrollcagesbeyondtheareaoftheloadwheels.

Suitableenvironmenttemperatureis5°Cto40°C.

Ifalongtimeinlessthan5°Cenvironment,coldstorageorintheextremeconditions

oftemperatureandhumiditychangesintheuseofforklift,youmustinstalladditional

specialequipment,andobtainpermissionfromthemanufacturer.

1.2

1.2Assemblies

As semblies

Assemblies

ItemComponentItemComponent

1ControlHandle6Drivingwheel

2Batterydischargeindicator7Balancewheel

3Keyswitch8Liftfork

4Cover9Plug

5Chassis10Batterycover

1.2.1Control

1.2.1ControlHandle

Ha ndle

Handle

1.2.1

2. 1

2.1

2.1Key

Ke y

Key

Keyswitch

sw itch

switch

Key

Keyswitch

sw itch

switch

Switchescontrolcurrentonandoff.

Removingthekeypreventsthetruckfrombeingswitchedonbyunauthorised

personnel.

1“Lower”buttonLowersloadforks.

12“Lift”buttonRaisesloadforks.

13TravelswitchControlsthedrivingspeedanddirection

14Warningsignal

button

Triggersawarningsignal.

15Collisionsafety

switch

Safetyfunctionwhich,whenactivated,forcesthetruckto

reverseforapprox.3secondsandthencutsoutuntilthe

controllerisbrieflyrestoredtoneutral.

1.2.3

1.2.3Battery

Ba ttery

Battery

Batterydischarge

di scharge

discharge

dischargeindicator

in dicator

indicator

TheLEDs(1)representbatteryresidual

capacity,TheLCD(2)displaysthe

operatinghours

Battery

BatteryDischarge

Di scharge

Discharge

DischargeIndicator

In dicator

Indicator

Indicator(1)

(1 )

(1)

Whenthetruckhasbeenreleasedvia

thekeyswitch,thebatterycharge

statusisdisplayed.

ThecoloursoftheLEDs(1)represent

thefollowingconditions:

LEDcolourvalue

GreenStandardbatteryresidualcapacity70-100%

OrangeStandardbatteryresidualcapacity50-60%

FlashingRedStandardbatteryresidualcapacity0-20%

BatteryDischargefor70%,Aflashingredshowonstoragebatterychargewarning.

BatteryDischargefor80%,Twoflashingredsshowonbatterychargeusedup

warning,Liftingisnowinhibited.Thebatterymustbecharged.

Operating

Operatinghours

ho urs

hours

hoursdisplay

di splay

display

Displayrangebetween0.0and99,999.0hours.Travelandliftingarelogged.Thisisa

backlitdisplay.

Power

Powerup

u p

uptest

te st

test

Onpowerupthedisplayshows:

–theoperatinghours

–thechargestatus

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