Simadre CT5200D Bedienungsanleitung
SIMADRE TECHS, LLC
Model CT5200D/DX
3 - in - 1
TIG welder
stick welder
plasma cutter
OWNER'S MANUAL
The manual demo is mainly using CT5200D as the demo since
the settings are common between these two models.
CONTENTS
Warnings ____________________________________________________________ 3
General Description ___________________________________________________ 4
Main Parameters ______________________________________________________ 5
Installation __________________________________________________________ 6
Operation ___________________________________________________________ 8
Caution _____________________________________________________________ 9
Maintenance _________________________________________________________ 9
Troubleshooting _______________________________________________________ 10
Spare Parts List ________________________________________________________ 12
EC DECLARATION OF CONFORMITY
We hereby declare that our machines are for industrial and professional use as stated
below:
Types: CT5200D/DX conforms with EMC Directives 72/23/EEC and 89/336/EEC
European Standard: FN/IFC60974
The contents of this manual may be revised without prior notice and without obligation.
This CT5200D/DX instruction manual is issued on February 07, 2014.
SAFETY WARNINGS AND RECOMMENDATIONS
Welding and plasma cutting are dangerous activities, both to the operator and to people in
or near the working area, if the equipment is not operated correctly. All safety rules
should be strictly observed while operating this equipment.
Please read this instruction manual carefully and make sure you understand it before
installing and operating the CT5200D/DX.
Only a trained operator should use the
CT5200D/DX
Make sure the electrical supply to the
CT5200D/DX is properly protected by fuse or
circuit breaker (30 Amp), and meets all relevant
electrical codes.
Connect the grounding wire according to
electrical codes
Disconnect the CT5200D/DX from its electrical
supply before doing any maintenance on the equipment and before
disconnecting any cables from the equipment.
Always disconnect the arc/MMA electrode
cable from the CT5200D/DX front panel
before either plasma cutting or TIG welding.
Do not make skin contact with live
components of the welding circuit.
Wear dry welding gloves while operating the
equipment
Make sure the work area is well ventilated
We recommend using a welding mask that supplies
fresh air
Electric shock can be fatal!
Smoke and gas generated
while welding or plasma cutting
is harmful to your health!
UV Light is harmful to
eyes and skin!
Wear a welding helmet with UV-blocking glass
Wear UV-opaque work clothing
Wear welding gloves while using the CT5200D/DX
Make sure other people near the work area are
properly protected against UV radiation
Sparks from welding or plasma cutting can start fires,
so remove all flammable materials from the work
area.
Keep a fire extinguisher nearby and know how to use
it.
Hearing protection is recommended while using the CT5200D/DX
If the CT5200D/DX is kept in a dusty environment, it should be kept covered.
Especially in a metal working shop, the dust can be electrically conductive
and thus can create an electrical hazard.
Keep the CT5200D/DX at least 12" from the wall
Maintain good ventilation in the work area
If you operate the CT5200D/DX outdoors, make sure it is sheltered from sun,
rain, snow, and dust.
Do not store corrosive liquids or gases close to the CT5200D/DX.
If the machine is overloaded, it will automatically shut off. If it shuts off,
simply turn it off and allow it to cool for a few minutes.
Power surges can damage the equipment, so it should not be used when there
is a high risk of power surges, such as during severe storms. Damage caused
by power surges is not covered by the warranty.
Fire Hazard
Noise Hazard
Protect your equipment
GENERAL DESCRIPTION
The CT5200D/DX 3-in-1 system is manufactured with advanced inverter technology,
allowing greatly reduced size and weight while raising the plasma cutting performance by
30 percent.
Key features of the CT5200D/DX include:
reliability
compactness
portability
high efficiency
high-frequency arc starting
stable output over wide range of arc length
plasma cutting
stick (MMA) welding
TIG welding
The CT5200D/DX can be used for cutting and welding:
carbon steel
stainless steel
mild steel
alloy steel
copper, aluminum and other nonferrous metals
WARRANTY
The CT5200D/DX is sold with a one year warranty, beginning at the date of
purchase, against defects in workmanship or engineering. During the warranty
period, all parts and labor will be provided free of charge, exclusive of shipping.
Deliberate damage to the machine will void this warranty. Normal wear and tear,
or damage due to improper use, are not covered. Only qualified technicians
approved by Simadre TECHS are authorized to carry out repairs on the CT5200D.
DIY repairs internal to the system will void the warranty.
CIRCUIT DIAGRAM
INSTALLATION
To set up your new CT5200D/DX, you will need certain additional components that
typically are not supplied with the machine:
Argon tank (needed for TIG welding)
Argon flow regulator with a 1/4" barb connector
air compressor (needed for plasma cutting)
air regulator (40 to 60 PSI)
air dryer on compressed air line
air hose for compressed air
adaptor connector from the air hose to a 1/4" barb
electrical plug (male) for 110V or 220V
Optional foot pedal
NOTE: This circuit diagram is provided only for informational purposes.
ONLY a qualified technician approved by Simadre TECHS LLC should
perform repairs to the CT5200/DX 3-in-1 System.
ELECTRICAL CONNECTION
The CT5200D/DX is supplied without an electric plug, because it can use either
110V or 220V input.
When wiring in the plug:
Connect the yellow/green striped wire to ground
Connect the red and blue wires to the other two terminals in the plug
MAKE SURE THE CONNECTIONS ARE MADE CORRECTLY!
Only a qualified technician should do electrical wiring.
Figure 1 Regulator/Filter
Figure 2 Regulator/Filter bracket
Figure 3: Hose connections to regulator/filter
Figure 4: Air-gas in
Air and Argon Connection to Regulator/Filter
Plasma cutting requires air, but TIG welding requires argon, helium, or mixtures of
argon, helium and nitrogen as a shielding gas. Air or CO2 are NOT suitable for TIG
welding and will burn the tungsten electrode.
The regulator/filter has three ports: left, right and middle. The middle port is the gauge
port. It should be connected to the red tube that comes out of the upper-right part of the
back panel of the CT5200D/DX. A right-angle connector is provided with the
regulator/filter.
Mount the bracket for the regulator/filter as shown in Figure 2.
1. Screw the right-angle connector into the middle port of the regulator/filter.
2. Screw barb connectors into the left and right ports.
3. Attach hoses to the barb connectors as shown in Figure 3. NOTE: if it is
difficult to put the hose over a barb connector, you can heat the hose
gently with a hair dryer to soften it. If you do this, make sure you do not
get it too hot to touch.
4. The right port should be connected to the Air/Gas Inlet port in the bottom
right corner of the CT5300D. See Figure 4.
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