Simatherm IH 070 Bedienungsanleitung

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Bedienungsanleitung

Instructions for use

Mode d‘emploi

Manuale d‘istruzioni

Manual de instrucciones

Induction Heater

IH 070/090

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2 Induktionsheizgerät IH 070/090 © simatec ag

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20 Induction Heater IH 070/090 © simatec ag

Table of contents

EU Declaration of conformity 21

Safety recommendations 22

1 Introduction 23

1.1 Intended use 23

1.2 Principle of operation 23

1.3 Distinguishing feature 24

2 Description 24

2.1 Components 24

2.2 Technical data 25

3 Installation of mains plug 27

4 Preparation for use 28

5 Operation 30

5.1 Function of displays 30

5.2 Function of buttons 30

5.3

TEMP MODE

TEMP MODE 31

5.4 TIME MODE 32

5.5 Temperature measurement 32

5.6 Change of temperature unit 32

5.7 Demagnetisation 32

5.8 Power level selection 33

6 Safety features 33

7 Troubleshooting 34

8 Spare parts 35

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English

EU Declaration of conformity

simatec ag

Stadthof 2, CH-3380 Wangen a. Aare, Switzerland

declares that the

Induction Heaters

simatherm IH 070/090

are designed and manufactured in accordance with

Directive 2006/95/EC of the European Parliament and of the Council re-

lating to electrical equipment designed for use within certain voltage limits

Directive 2004/108/EC of the European Parliament and of the Council

relating to electromagnetic compatibility and repealing

Directive 89/336/EEC

The following standards have been applied:

EN 60519-1

EN 60519-3

EN 55011

EN 61000-3-3

EN 61000-6-2

Wangen a. Aare, 2013-10-01

Mischa N. Wyssmann

Managing Director / CEO

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22 Induction Heater IH 070/090 © simatec ag

Safety recommendations

• Because the IH 070/090 generates a magnetic field,

people wearing a pacemaker must not be within 5m (16ft) of the

IH 070/090 during operation. Electronic equipment,

such as wristwatches, may also be affected.

• Follow the operating instructions at all times.

• Be certain that the voltage supply is correct.

• Electrical arcing may occur when a potential difference exists

between the IH 070/090 and the workpiece. This is not

dangerous to human beings and will not cause damage to the

IH 070/090 or the workpiece. However, the IH 070/090 must

never be used in areas where there is a risk of explosion.

• Do not expose the heater to high humidity.

• Never operate the IH 070/090 without a yoke in

position.

• Do not modify the IH 070/090.

• Use proper handling equipment when lifting heavy workpieces.

• Avoid contact with hot workpieces. Wear the supplied heatresistant

gloves to handle hot workpieces.

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English

1 Introduction

The simatec IH 070/090 induction heater is designed to heat bearings that

are mounted with an interference fit onto a shaft. The heat causes the bea-

ring to expand, which eliminates the need to use force during installation. A

90°C (194°F) temperature difference between the bearing and shaft is ge-

nerally sufficient to enable installation. At an ambient temperature of 20°C

(68°F), the bearing must therefore be heated to 110°C (230°F).

1.1 Intended use

The IH 070/090 has been designed to heat rolling bearings. However, other

metal workpieces that form a closed circuit can also be heated. Examples

of acceptable workpieces include bushings, shrink rings, pulleys, and gears.

All bearings that fit over the inductive coil and between the vertical supports

with the top yoke in place can be heated using the IH 070/090. In addition,

smaller bearings can be placed over either of the three standard yokes. See

the illustrations at the beginning of this manual for examples.

1.2 Principle of operation

The IH 070/090 generates heat by me-

ans of a large electrical current that is

magnetically induced in the workpiece

by a coil within the

heater. The high voltage, low current

electricity flowing through the large

number of windings in the inductive

coil induces low voltage, high current

electricity in the workpiece. Because the

workpiece has the electrical characteri-

stics of a coil with a single, short-circui-

ted winding, the high

current generates heat within the

workpiece. Because the heat is

generated within the workpiece, all of

the heater components remain cool.

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24 Induction Heater IH 070/090 © simatec ag

1.3 Distinguishing feature

The distinguishing feature of the IH 070/090 induction heater is the location

of the workpiece at the same position on the core as the inductive coil. This

design improves efficiency, resulting in less power consumption and faster

heating, which reduces the cost to heat each bearing.

2 Description

The operation of the heater is controlled by the internal electronics in

either of two modes. The operator can either select the desired

temperature of the bearing in TEMP MODE or set the length of time

that the bearing will be heated in TIME MODE. The power level can

be adjusted in steps of 20% for slower heating of sensitive

workpieces (for example, bearings with C1 or C2 clearance).

2.1 Components

The IH 070/090 induction heater contains a U-shaped iron core with an

inductive coil surrounding one of the vertical supports. Internal electronics

control the operation of the heater. A removable yoke on the top of the verti-

cal supports allows the workpiece to be placed onto the heater. The top yoke

of the IH 090 is mounted on a swivel. To accommodate smaller workpieces,

two smaller yokes are also provided. A temperature probe is also included

with the heater. Heat-resistant gloves are also included.

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2.2 Technical data

IH 070

Voltage (± 9%): 100 V / 50-60Hz

110–120 V / 60Hz

220–240 V / 50–60Hz

Recommended circuit protection 20A circuit breaker

Power consumption (maximum) 1.5kVA (100 V / 50-60Hz)

3.7kVA (110–120 V / 60Hz)

3.7kVA (220–240 V / 50–60Hz)

Temperature control 0–250°C (32–482°F) in steps of 1°

Probe maximum temperature 250°C (482°F)

Time mode 0–60 minutes in steps of 0.1 minute

Power range 20–100% in steps of 20%

Demagnetisation, automatic Residual magnetism < 2A/cm

Overall dimensions 420 x 280 x 345mm

Area between supports (wxh) 145 x 205mm

Coil diameter 115mm

Weight (with yokes) 35kg

Workpiece maximum weight Bearing 80 kg, solid component 40 kg

Maximum heating temperature approx. 400°C (752°F)

Standard yoke dimensions 55 x 55 x 275mm (for Øof 78mm)

28 x 28 x 275mm (for Øof 40mm)

14 x 14 x 275mm (for Øof 20mm)

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26 Induction Heater IH 070/090 © simatec ag

IH 090

Voltage (± 9%): 400 V / 50 Hz

440–480 V / 60 Hz

575 V / 60 Hz

Recommended circuit protection 20A circuit breaker

Power consumption (maximum) 6,4kVA (400 V / 50 Hz)

7,4kVA (440–480 V / 60 Hz)

9,2kVA (575 V / 60 Hz)

Temperature control 0–250°C (32-482°F) in steps of 1°

Probe maximum temperature 250°C (482°F)

Time mode 0–60 minutes in steps of 0.1 minute

Power range 20–100% in steps of 20%

Demagnetisation, automatic Residual magnetism < 2A/cm

Overall dimensions 420 x 280 x 420mm

Area between supports 145 x 205mm

Coil diameter 115mm

Weight (with yokes) 38kg

Workpiece maximum weight Bearing 120kg, solid component 60kg

Maximum heating temperature approx. 400°C (752°F)

Standard yoke dimensions 55 x 55 x 275mm (for Øof 78mm)

28 x 28 x 275mm (for Øof 40mm)

14 x 14 x 275mm (for Øof 20mm)

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English

3 Installation of mains plug

Due to the many types of mains plugs, no mains plug is supplied with

the IH 070/090. A qualified electrician must install a suitable mains plug.

The correct supply voltage is shown in section 2.2.

The wires should be connected as follows:

IH 070

Colour of IH 070 wire Mains supply terminal

yellow/green Protection earth (PE)

brown Phase 1 (L1)

blue Neutral (N)

Connect the IH 090 to only two of the three phases. Verify that the

correct circuit breaker is installed. See section 2.2 for circuit breaker

specifications.

IH 090

Colour of IH 090 wire Mains supply terminal

yellow/green Protection earth (PE)

brown Phase 1 (L1)

bluw Phase 2 (L2)

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