Simex Multicon cmc-99 Bedienungsanleitung

Assisting the automation

industry since 1986

User manual

CONTROLLER/ ATA RECOR ER

MultiCon CMC-99/141

•Firmware: v.2.27.0 or higher

Read the user's manual carefully before starting to use the unit or software.

Producer reserves the right to implement changes without prior notice.

2016.06.01 ultiCon C C-99/141_INSSXEN_v.1.17.015

User Manual For - CONTROLLER/DATA RECORDER MultiCon CMC-99/141 
CONTENTS
BASIC REQUIREMENTS AND USER SAFETY.......................................................................................5
1. THE USE OF TOUCH-SCREEN.......................................................................................................6
GENERAL CHARACTERISTICS...............................................................................................................6
TECHNICAL DATA....................................................................................................................................9
DEVICE INSTALLATION.........................................................................................................................10
1. UNPACKING...................................................................................................................................11
2. ASSEMBLY.....................................................................................................................................12
3. CONNECTION METHOD...............................................................................................................14
3.1. Avai ab e modu es..................................................................................................................17
4. MAINTENANCE..............................................................................................................................31
INTRODUCTION TO MULTICON CMC-99 141.......................................................................................31
1. UNDERSTANDING CONTROLLER/DATA RECORDER MULTICON CMC-99/141.....................31
1.1. Logica  channe s....................................................................................................................32
1.2. Groups...................................................................................................................................34
2. HARDWARE CONFIGURATIONS ................................................................................................35
WORKING WITH THE MULTICON CMC-99 141....................................................................................36
1. MULTICON CMC-99/141 POWER UP...........................................................................................36
2. THE USE OF THE TOUCH-SCREEN............................................................................................36
3. DISPLAY.........................................................................................................................................36
3.1. Information bar.......................................................................................................................37
3.2. Navigation bar........................................................................................................................38
3.3. Data pane s............................................................................................................................39
3.4. Important messages..............................................................................................................42
CONFIGURATION OF THE MULTICON CMC-99 141...........................................................................43
1. EDIT DIALOGUES..........................................................................................................................43
2. MAIN MENU SELECTION PANEL.................................................................................................46
3. FILES MANAGEMENT...................................................................................................................47
4. DEVICE INFORMATION, LICENCE, FIRMWARE UPDATE, REMOTE DISPLAY, EXPORT  
MANUAL AND RENEW CONFIGURATION..........................................................................................53
5. DEVICE CONFIGURATION............................................................................................................56
6. CONFIGURATION MENU STRUCTURE.......................................................................................59
7. GENERAL SETTINGS....................................................................................................................63
8. LOGICAL CHANNELS....................................................................................................................67
8.1. Logica  Channe s - Genera  settings.....................................................................................67
8.2. Logica  channe s - Hardware input mode..............................................................................84
8.3. Logica  Channe s - Hardware output monitor mode..............................................................87
8.4. Logica  Channe s - Modbus mode.........................................................................................89
8.5. Logica  Channe s - Set point va ue mode..............................................................................92
8.6. Logica  Channe s - Math function mode................................................................................95
8.7. Logica  Channe s - Contro er mode....................................................................................105
8.8. Logica  Channe s - Profi e/timer mode.................................................................................107
8.9. Logica  Channe s - Profi e/timer (cyc e counter) mode........................................................109
8.10. Logica  Channe s - Data from other channe  mode...........................................................110
8.11. Examp es of Logica  Channe s configuration....................................................................111
8.11.1.  App ication of Logica  channe  in the Hardware input mode for UI4 modu e...111
8.11.2.  App ication of Logica  channe  in the Hardware input mode for TC4 modu es 118
8.11.3.  App ication of Logica  channe  in the Hardware input mode for RT4 modu es 121
8.11.4.  App ication of Logica  channe  in the Hardware output monitor mode for R45 
modu es.............................................................................................................................123
8.11.5.  App ication of Logica  channe  in the Modbus mode........................................125
8.11.6.  App ication of Logica  channe  in the Hardware input for TC8 modu es..........127
8.11.7.  App ication in Math function mode....................................................................129
8.11.8.  App ication of Logica  channe  in the Contro er mode.....................................131
8.11.9.  App ication of Logica  channe  in the Profi e/timer mode.................................133
8.11.10.  App ication of Logica  channe  in the Hardware input mode and Data from  
2

User Manual For - CONTROLLER/DATA RECORDER MultiCon CMC-99/141 
other channe  for FT4 modu e...........................................................................................135
9. BUILT-IN INPUTS.........................................................................................................................137
9.1. Bui t-in inputs - Genera  settings.........................................................................................137
9.2. Bui t-in inputs - Input modu es.............................................................................................139
9.3. Bui t-in inputs - Binary input Inp.X2 : Digita  24V................................................................139
9.4. Bui t-in inputs - Demo input numbered X3, X4, X5..............................................................140
9.5. Bui t-in inputs – Modu es.....................................................................................................141
9.5.1. Vo tage and current measurement modu es........................................................141
9.5.2. Mixed UIN/UID modu es......................................................................................141
9.5.3. Iso ated current inputs modu e.............................................................................143
9.5.4. Ana ogue f owmeter modu es..............................................................................143
9.5.5. Pu se f owmeter modu es.....................................................................................144
9.5.6. Thermocoup es sensor measurement modu es..................................................145
9.5.7. RTD measurement modu es................................................................................147
9.5.8. Iso ated universa  inputs modu es.......................................................................147
9.5.9. Optoiso ated digita  inputs modu es.....................................................................148
9.5.10. Optoiso ated universa  counters modu es.........................................................148
9.5.11. Optoizo ated hourmeters modu es.....................................................................150
10. BUILT-IN OUTPUTS...................................................................................................................152
10.1. Bui t-in outputs - Genera  settings.....................................................................................152
10.2. Bui t-in Output - Re ays, Sound signa , Virtua  re ays.......................................................154
10.3. Bui d-in output - PWM (Pu se-width modu ation) mode for SSR re ay output..................158
10.4. Bui t-in output - Current output..........................................................................................160
10.5. Examp es of bui d-in output configurations.......................................................................162
10.5.1.  App ication of the output for R45 modu es.......................................................162
10.5.2.  App ication of output for IO modu es................................................................164
11. EXTERNAL OUTPUTS...............................................................................................................165
11.1. Externa  outputs - Genera  settings...................................................................................165
11.2. Externa  outputs - Contro  type: as a re ay........................................................................167
11.3. Externa  outputs - Contro  type: as a  inear output............................................................169
11.4. Examp es of externa  output configurations......................................................................171
11.4.1. App ication of externa  output for protoco  Modbus in the MASTER mode.......171
12. PROFILES/TIMERS....................................................................................................................174
12.1. Profi e/timer - Genera  settings..........................................................................................174
12.2. Profi es/timers - Triggering mode:  eve  (gate), edge (once), edge (retrig.)......................178
12.3. Profi es/timers - Triggering mode: on time........................................................................180
12.4. Examp es of Profi e/timer configurations...........................................................................182
12.4.1.  App ication of the Profi es/timers......................................................................182
12.4.2.  App ication of the Profi es/timers triggered on time..........................................184
13. CONTROLLERS.........................................................................................................................186
13.1. Contro ers - Genera  settings............................................................................................186
13.2. Examp es of Contro er configurations...............................................................................189
13.2.1.  App ication of the Contro ers............................................................................189
13.2.2.  App ication of the Contro ers in cooperation with heater which is contro ed by  
SSR output........................................................................................................................190
14. GROUPS.....................................................................................................................................193
14.1. Groups - Genera  settings..................................................................................................193
14.2. Groups - Logging options..................................................................................................198
14.3. Groups - Examp es of visua isations of groups.................................................................200
14.3.1.  Sing e channe  - one big need e.......................................................................200
14.3.2.  Three channe s view - one bigger, two sma er................................................201
15. MODBUS.....................................................................................................................................202
15.1. Modbus - Genera  settings................................................................................................203
15.2. Modbus - SLAVE mode.....................................................................................................203
15.2.1. Modbus SLAVE - Modbus Temp ates for SLAVE mode...................................204
15.2.2. Modbus SLAVE - Device channe s for SLAVE mode.......................................205
15.2.3. Modbus SLAVE - The Modbus protoco  hand ing.............................................207
3

User Manual For - CONTROLLER/DATA RECORDER MultiCon CMC-99/141 
15.2.4. Modbus SLAVE - List of registers.....................................................................207
15.2.5. Modbus SLAVE - Transmission errors hand ing...............................................209
15.2.6. Modbus SLAVE- Examp e of query/answer frames..........................................209
15.3. Modbus - MASTER mode..................................................................................................210
15.3.1. Modbus MASTER - Device temp ates parameter b ock....................................211
15.3.2. Modbus MASTER - Device channe s parameter b ock.....................................212
15.3.3. Modbus MASTER - Register settings................................................................214
15.3.4. Modbus MASTER - Register b ocks parameter b ock.......................................215
15.4. Modbus - Examp e of Modbus protoco  configuration in the device.................................217
15.4.1.  Input configuration of Modbus protoco  in MASTER mode..............................217
15.4.2.  Configuration of the Modbus Input in the MASTER mode...............................220
16. NETWORK AND REMOTE DISPLAY SETTINGS.....................................................................223
17. ACCESS OPTIONS....................................................................................................................225
18. PRINTOUTS................................................................................................................................229
19. NOTIFICATIONS.........................................................................................................................231
APPENDICES.........................................................................................................................................234
1. PS3, PS4, PS32, PS42 - POWER SUPPLY MODULE................................................................234
2. UI4, UI8, UI12, U16, U24, I16, I24 – VOLTAGE AND CURRENT MEASUREMENT MODULES
..............................................................................................................................................................235
3. UI4N8, UI4D8, UI8N8, UI8D8 – MIXED UIN/UID MODULES......................................................241
4. IS6 – ISOLATED CURRENT INPUTS MODULE.........................................................................244
5. FI2. FI4, FT2, FT4 – FLOWMETER MODULES..........................................................................246
6. TC4, TC8, TC12 – THERMOCOUPLE SENSOR MEASUREMENT MODULES........................249
7. RT4 , RT6 – RTD MEASUREMENT MODULES..........................................................................252
8. UN3, UN5 – OPTOISOLATED UNIVERSAL INPUTS MODULES..............................................255
9. D8, D16, D24 – OPTOISOLATED DIGITAL INPUTS MODULE..................................................261
10. CP2, CP4 – OPTOISOLATED UNIVERSAL COUNTERS MODULES......................................263
11. HM2, HM4 – OPTOIZOLATED HOURMETERS MODULES.....................................................266
12. S8, S16, S24 - SOLID STATE RELAY DRIVERS MODULES...................................................268
13. R45, R81, R65, R121 - RELAY MODULES................................................................................272
14. IO2, IO4, IO6, IO8 – PASSIVE CURRENT OUTPUT................................................................274
15. COMMUNICATION MODULES..................................................................................................278
16. MULTIPINT MLP-149 – EXTERNAL PRINTER.........................................................................279
16.1. Genera  characteristic........................................................................................................279
16.2. Technica  data....................................................................................................................279
16.3. Working with Mu tiPrint MLP-149......................................................................................280
17. DATA FORMAT...........................................................................................................................285
18. DIRECT ACCESS TO LOG FILES USING HTTP PROTOCOL................................................294
4

User Manual For - CONTROLLER/DATA RECORDER MultiCon CMC-99/141

Explanation of symbols used in the manual:

- This symbo denotes especia y important guide ines concerning the insta ation and

operation of the device. Not comp ying with the guide ines denoted by this symbo

may cause an accident, damage or equipment destruction.

IF THE DEVICE IS NOT USED ACCORDING TO THE MANUAL THE USER IS

RESPONSIBLE FOR POSSIBLE DAMAGES.

- This symbo denotes especia y important characteristics of the unit.

Read any information regarding this symbo carefu y

1. BASIC REQUIREMENTS AND USER SAFETY

- The manufacturer is not responsible for any damages caused by inappropriate

installation, not maintaining the proper environmental conditions and using the

unit contrary to its assignment.

- Installation should be conducted by qualified personnel . During installation all

available safety requirements should be considered. The fitter is responsible for

executing the installation according to this manual, local safety and E C

regulations.

- GND input of device should be connected to PE wire;

- The unit must be properly set-up, according to the application. Incorrect

configuration can cause defective operation, which can lead to unit damage or

an accident.

- If in the case of a unit malfunction there is a risk of a serious threat to the

safety of people or property additional, independent systems and solutions

to prevent such a threat must be used.

- The unit uses dangerous voltage that can cause a lethal accident. The

unit must be switched off and disconnected from the power supply prior to

starting installation of troubleshooting (in the case of malfunction).

- Neighbouring and connected equipment must meet the appropriate of

appropriate standards and regulations concerning safety and be equipped with

adequate overvoltage and interference filters.

- Do not attempt to disassemble, repair or modify the unit yourself. The unit has

no user serviceable parts. Defective units must be disconnected and submitted

for repairs at an authorized service centre.

- In order to minimize fire or electric shock hazard, the unit must be protected

against atmospheric precipitation and excessive humidity.

- Do not use the unit in areas threatened with excessive shocks, vibrations, dust,

humidity, corrosive gasses and oils.

- Do not use the unit in areas where there is risk of explosions.

User Manual For - CONTROLLER/DATA RECORDER MultiCon CMC-99/141 
- Do not use the unit in areas with significant temperature variations, exposure to 
condensation or ice.
- Do not use the unit in areas exposed to direct sunlight. 
-  ake sure that the ambient temperature (e.g. inside the control box) does not 
exceed the recommended values. In such cases forced cooling of the unit must 
be considered (e.g. by using a ventilator).
The unit is designed for operation in an industrial environment and must 
not be used in a household environment or similar.
1.1.    THE USE OF TOUCH-SCREEN   
Do not use pointers with sharp edges (like  tips of pencils and pens,  knifes, scissors, 
needles,   wires,   nails,   screws,   bolts   etc.)   while   working   with   touch-screen.   It   is   strongly 
recommended to use a special stylus made of plastic or another soft material with round ends 
(for example the stylus delivered with the device). The display of the  MultiCon CMC 99/141 
should   also   be   protected   against   aggressive   substances   and   extremely   high   and   low 
temperatures (see Chapter 3. TECHNICAL DATA).
2.    G   ENERAL CHARACTERISTICS   
The  MultiCon   CMC 99/141  is   a   sophisticated   multichannel   unit   which   allows 
simultaneous measurement, visualisation and control of numerous channels. This device can 
operate autonomously or with cooperation with external measurement devices and actuators. 
Essential features of MultiCon CMC 99/141 are listed and briefly described below.
• Advanced processing unit and system based on LINUX 
The powerful MultiCon CMC 99/141 processor allows the device to run under the control 
of a LINUX operating system. Such a solution makes the firmware flexible and gives the  
possibility   of   simultaneous   operation   of   many   processes   (like:   measurement, 
communication,   visualisation).  The   use   of   LINUX  also  makes  software  independent   of 
installed hardware.
• Color TFT display with Touch-panel
The  MultiCon CMC 99/141 displays all data and dialogue on a legible, 320x240 pixels, 
color TFT screen. Full control of the device is realised using the built-in touch-panel which 
makes operating the MultiCon CMC 99/141 easy and intuitive.
• Hardware flexibility and a large variety of possible configurations
MultiCon CMC 99/141 is designed as modular device consisting of a base and optional 
input and output modules. The base contains: 
– main processor, 
– display with touch-screen,
– Switch  ode Power Supply 
• 19V...24...50V DC, 16V...24...35V AC 
• 85V...230...260V,
– basic communication interfaces (USB and RS485).
– three  slots  (marked  as   A,  B, C)  designed for  installation   of measurement   and/or 
output modules.
 
!
!

User Manual For - CONTROLLER/DATA RECORDER MultiCon CMC-99/141

– one slot (marked as D) used for advanced communication module (additional USB

Host, RS-485, RS-485/RS-232 and Ethernet).

All measurement and output modules are optional and can be installed inside the device

according to the customer's needs.

Input modules that can be installed:

– 4/8/16/24x Voltage/Current input module,

– 16/24x NTC/Voltage/Current/Digital mixed inputs module,

– 6x Isolated current input module,

– 4/6x RTD input module,

– 4/8/12x TC input module,

– 8/16/24x Optoisolated digital input,

– 3/5x universal input module,

– 2/4x universal counter module,

– 2/4x hourmeter module,

– 2/4x flowmeter input + 2/4x current input module.

– 2/4x pulse input + 2/4x current input module

Output modules that can be installed:

– 8/16/24x SSR driver module,

– 4/6x Relay module 5A/250V,

– 8/12x Relay module 1A/250V,

– 2/4/6/8x Passive current output module.

• Full freedom of data sources, presentation modes and controlling methods

The multi level structure of the MultiCon CMC 99/141 firmware allows for selection of

presented data sources, presentation modes and controlling methods. The MultiCon

CMC 99/141 displays the values of virtual logical channels which can be fed with:

– measurement data from built-in physical channels,

– measurement data from remote channels (other devices connected to the MultiCon

CMC 99/141 by RS-485 interface),

– output states and quantities (looped back results of controlling processes),

– generate profiles/timers or also the mathematical combination of one or more

logical channels.

All of these can be freely named and described by the user, and presented in many

forms:

– as numerical values,

– vertical and horizontal charts,

– vertical and horizontal bars,

– as needle graphs.

Every logical channel (visualised or not) can be used as input data for one or more

controlling process. The MultiCon CMC 99/141 implements many different controlling

methods:

– above defined level,

– below defined level,

– inside defined range,

– outside of defined range,

– PID control.

User Manual For - CONTROLLER/DATA RECORDER MultiCon CMC-99/141

Fig. 2.1. Basic structure of the mu tichanne device

Process control with built-in outputs can be done with programmable hysteresis and

delays of the outputs control. It is possible to control (linearly or bistably) remote

modules. Controlling processes can drive built-in physical outputs or virtual outputs

which can be used as inputs to logical channels.

Build-in analog input

Buid-in binary input

External input (RS-485)

Profiles/timers

Controller

athematical & logical combination data

States of hardware & virtual outputs

Set point values

Display

Numeric, logical or text values

Charts & bars

Needles indicators

Grouping data

Interface

Build-in analog output

Build-in binary output

External output (RS-485)

Interface

Reading data via Ethernet

Reading data stored on the

flash drive

Interface

User Manual For - CONTROLLER/DATA RECORDER MultiCon CMC-99/141

3. TECHNICAL DATA

Power supply voltage

(depending on version)

External Fuse (required)

Power consumption

85...230...260V AC/DC; 50 ÷ 60 Hz

or 19...24...50V DC; 16V...24...35V AC

T - type, max. 2 A

typically 15 VA; max. 20 VA

Display (depending on version) 3.5” or 5.7”, TFT color graphic display, 320 x 240

pixels, with LED backlight

Sensor power supply output 24V DC ± 5% / max. 200 mA,

Basic communication interfaces RS 485, 8N1/2, odbus RTU, 1200 bit/s ÷ 115200 bit/s

USB Host port, USB Device port

Digital input 1 input 0/15..24V DC, galvanic isolation (low state:

0÷1V, high state:8÷24V)

power consumption: 7,5 mA / 24V,

isolation: 1min @ 500V DC.

Optional communication module* Second USB Host port

Serial RS-485 and RS-485/RS-232

Ethernet 10 RJ-45

Optional input modules* 4/8/16/24x Voltage (0÷10V) / Current (0÷20mA)**

16/24x NTC (0÷100k)/ Voltage (0÷10V)/

Current (0÷20mA)/ Digital (TTL,HTL)**

6x Isolated current (4÷20mA),

4/6x RTD (Pt100, Pt500, Pt1000, Cu50, Cu100)**

4/8x/12 TC (J, K, S, T, N, R, E, L(GOST), B, C**

8/16/24x Digital input**

3/5x Universal input**

2/4x Universal counter input**

2/4x Hourmeter module**

2/4x Flowmeter + 2/4x Current input**

2/4x Pulse input + 2/4x Current input**

Optional output modules* 4/6x Relay 5A/250V (cos ϕ = 1)**

8/12x Relay 1A/250V (cos ϕ = 1)**

8/16/24x SSR driver (10÷15V, up to 100mA per

output)**

2/4/6/8x IO Passive current output (4÷20mA)**

Protection level

USB interface on rear panel

USB interface from front

IP 65 (from front, after using waterproof frame)

IP 54 (from front, with transparent door)

IP 40 (from front, standard)

IP 20 (housing and connection clips)

IP 54 (from front, with transparent door)

IP 40 (from front, standard)

IP 20 (housing and connection clips)

Housing type

Housing material

panel

NORYL - GFN2S E1

User Manual For - CONTROLLER/DATA RECORDER MultiCon CMC-99/141

Housing dimensions 96 x 96 x 100 mm (small housing - 3,5” Display)

or 144 x 144 x 100 mm (big housing - 5,7” Display)

ounting hole 90.5 x 90.5 mm (small housing - 3,5” Display)

or 137 x 137 mm (big housing - 5,7” Display)

Assembly depth

Panel thickness

102 mm

max. 5 mm

Operating temperature

(depending on version)

0°C to +50°C

or -20°C to +50°C

Storage temperature

(depending on version)

-10°C to +70°C

or -20°C to +70°C

Humidity

Altitude

5 to 90% no condensation

up to 2000 meters above sea level

Screws tightening max. torque 0,5 Nm

ax. connection leads diameter 2,5 mm2

Safety requirements according to: PN-EN 61010-1

installation category: II

pollution degree: 2

voltage in relation to ground: 300V AC

isolation resistance: >20 Ω

isolation strength between power supply and

input/output terminal: 1min. @ 2300V (see Fig. 4.1)

E C PN-EN 61326-1

Weight 340g (only base, see Fig. 4.8)

* check the current list of measurement modules at producer's website

** see the full specification in the Appendices

4. DEVICE INSTALLATION

The unit has been designed and manufactured in a way assuring a high level of user

safety and resistance to interference occurring in a typical industrial environment. In order to

take full advantage of these characteristics installation of the unit must be conducted correctly

and according to the local regulations.

- Read the basic safety requirements on page 5 prior to starting the installation.

- Ensure that the power supply network voltage corresponds to the nominal

voltage stated on the unit’s identification label.

- The load must correspond to the requirements listed in the technical data.

- All installation works must be conducted with a disconnected power supply.

- Protecting the power supply connections against unauthorized persons must

be taken into consideration.

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