SIMONINI FLYING Victor 2 Bedienungsanleitung

Operators Manual

For all Versions of

Victor 2 / Victor 2 Plus / Victor 2 Super

SIMONINI FLYING SRL

Via Per Marano 4303 -41010 San Dalmazio di Serramazzoni (Mo)

P.I and C.F. 01557360367

Tel: 0536/953005 Fax: 0536/953006.

www.Simonini-flying.com

info@simonini-flying.com

THIS MANUAL IS THE INTELLECTUAL

PROPERTY OF SIMONINI FLYING SLR AND

MUST NOT BE REPRODUCED OR COPIED

BY ANY MEANS WITHOUT PRIOR

WRITTEN PERMISSION OF THE AUTHOR.

Important Notice

DANGER

THIS ENGINE, BY ITS DESIGN, MAY BE SUBJECT TO SUDDEN

STOPPAGE. ENGINE STOPPAGE CAN RESULT IN CRASH LANDINGS.

SUCH CRASH LANDINGS CAN LEAD TO SERIOUS INJURY OR DEATH

AND OR DAMAGE TO PROPERTY.

DO NOT FLY THE AIRCRAFT EQUIPPED WITH THIS ENGINE AT

LOCATIONS, AIRSPEEDS, ALTITUDES OR OTHER CIRCUMSTANCES

FROM WHICH A SUCCESSFUL ENGINE OFF LANDING CANNOT BE

MADE, AFTER SUDDEN ENGINE STOPPAGE, EITHER DELIBERATE OR

ACCIDENTAL OR INCIDENTAL.

WARNING

THIS ENGINE IS NOT A CERTIFICATED AIRCRAFT ENGINE. IT HAS NOT

RECEIVED ANY SAFETY OR DURABILITY TESTING NOR DOES IT

CONFIRM TO ANY AIRCRAFT STANDARDS.

IT IS FOR USE IN EXPERIMENTAL, UNCERTIFICATED AIRCRAFT AND

VEHICLES ONLY, WHERE ENGINE FAILURE WILL NOT COMPROMISE

SAFETY.

THE USER ASSUMES ALL RISK OF USE AND ACKNOWLEDGES BY HIS

USE THAT HE KNOWS THIS ENGINE IS LIABLE TO STOP SUDDENLY.

Simonini Flying SRL

Victor 2 / Victor 2 Plus / Victor 2 Super Operator s Manual

CONTENTS

SAFETY................................................................................................................................................1

1. DESCRIPTION OF ENGINE.....................................................................................................................3

1.1 EACH ENGINE IS SUPPLLED WITH:..................................................................................................3

1.2 VICTOR 2 PLUS DIMENSIONS..........................................................................................................3

1.3 EXPLODED VIEW OF VICTOR 2 / VICTOR 2 PLUS / Victor 2 Super ENGINE.......................................4

1.4 PARTS LIST FORSIMONIHI VICTOR 2 ENGINE .................................................................................5

2. FUEL AND OIL......................................................................................................................................6

2.1 Mixing procedure: .........................................................................................................................7

2.2 Oil Mixing Ratios............................................................................................................................7

3. GEARBOX OIL.......................................................................................................................................8

4. FUEL PUMP .........................................................................................................................................9

5. BREAKING IN PROCEDURE.................................................................................................................10

6. STARTING PROCEDURE......................................................................................................................11

7. NORMAL WORKING CONDITIONS......................................................................................................12

8. CARBURETOR....................................................................................................................................13

8.1 BING CARBURETOR EXPLODED VIEW...........................................................................................15

9. EXHAUST SYSTEM..............................................................................................................................16

10. REDUCTION GEARBOX.....................................................................................................................17

10.1 REDUCTION RATIOS AVAILABLE.................................................................................................17

10.2 Propeller Mass Moment of Inertia:............................................................................................17

10.3 Propeller Mass Balance and Pitch setting for Ground Adjust Propeller:......................................17

10.4 Procedure to fill gear box oil:.....................................................................................................19

10.5 Procedure to drain gear box oil:.................................................................................................19

10.6 Exploded View of Simonini Type “C” Gearbox............................................................................21

10.7 Part list for Simonini Type "C" Gear Box.....................................................................................22

11. IGNITION SYSTEM............................................................................................................................23

11.1 IGNITION CIRCUIT DIAGRAM......................................................................................................25

12. SPARK PLUGS...................................................................................................................................26

Simonini Flying SRL

Victor 2 / Victor 2 Plus / Victor 2 Super Operator s Manual

13. ELECTRICAL STARTER.......................................................................................................................27

13.1 Typical Electric Wiring Schematic for Starter Motor...................................................................28

14. BATTERY..........................................................................................................................................29

14.1 Power source:............................................................................................................................29

14.2 Relay for power Supply to starter:..............................................................................................29

14.3 Fuse:..........................................................................................................................................29

14.4 Typical wiring diagram...............................................................................................................30

15. INSTRUMENTS.................................................................................................................................31

15.1 Minimum instruments required with the engine:.......................................................................31

16. Special operation condition.............................................................................................................33

16.1 Engine mounted inside cowling:.................................................................................................33

17. LIQUID COOLING SYSTEM:...............................................................................................................34

18. AIR FILTERATION SYSTEM................................................................................................................35

19. MAINTENENCE SCHEDULES: ............................................................................................................36

19.1 Description of checks.................................................................................................................36

19.2 Initial Start-up Procedure:..........................................................................................................37

19.3 Storage procedure.....................................................................................................................38

20. CHECK FOR CARBON BUILD-UP AND RING CONDITION....................................................................38

21. GEARBOX MAINTENANCE................................................................................................................39

22. TORQUE DATA:................................................................................................................................40

23. WEAR LIMITS:..................................................................................................................................40

24. TECHNICAL DATA.............................................................................................................................41

24.1 Description................................................................................................................................41

24.2 Temperature..............................................................................................................................42

24.3 Ignition and Generator System ..................................................................................................43

24.4 FUEL SYSTEM:............................................................................................................................43

24.5 OTHER INFORMATION ...............................................................................................................44

24.6 STANDARD VERSION INCLUDE ..................................................................................................44

24.7 WEIGHT.....................................................................................................................................44

25. OPERATING LIMITATION..................................................................................................................45

26. WARRANTY CONDITION...................................................................................................................45

Simonini Flying SRL

Victor 2 / Victor 2 Plus / Victor 2 Super Operator s Manual

III

ANNEX ..................................................................................................................................................47

DECLARATION OF QUALITY................................................................................................................47

Record no 14: Aluminum Alloy LM 25................................................................................................48

DUCATI Regulator..............................................................................................................................49

DUCATI Alternator.............................................................................................................................50

Simonini Flying SRL

Victor 2 / Victor 2 Plus / Victor 2 Super Operator s Manual

SAFETY

Safety is paramount and all persons using this engine must be responsible for their own safety as

well as the safety of those in the vicinity and those who may be affected.

We include some important safety information and tips; however this list is neither complete nor

comprehensive.

GENERAL SAFETY POINTERS

1. Never mix fuel in an enclosed space or area where the fumes could be accidentally ignited or

may cause self-combustion.

2. Ensure that all controls work in the correct sense and that you know ON and OFF positions of

the throttle and ignition. Make sure that these are easily accessible when in the process of

starting the engine and that you can operate them in the correct sense instinetive1y and

immediately.

3. Ensure that no fuel can be spilled on to the hot exhaust or hot engine parts. Use only safety

approved fuel containers and never transport fuel in an unsafe manner.

4. Do not refuel the aircraft or vehicle with engine running.

5. Check all engine mounts and frames regularly as well as all the drive components, fuel lines,

wiring and fuel and air filters.

6. Check for fuel contamination, air vents and exhausts. Protect engine while it is not in use from

any Contamination entering fuel or carburetor system.

7. Ensure that you remove all storage protection before starting the engine.

8. Maintain your engine in top condition and assume it is going STOP running at any time.

Ensure that you have a way out to safety in event of unexpected failure.

9. Never run the engine on the ground with the propeller turning unless you are doing so in a

designated engine run up area and can observe anyone or anything entering the danger area.

Simonini Flying SRL

Victor 2 / Victor 2 Plus / Victor 2 Super Operator s Manual

10. If Starting by hand cranking the propeller, have an observer who is well briefed and can act

as a safety officer. Ensure Aircraft is suitably restrained.

11. Never leave your aircraft with the engine running. You may be held responsible if the aircraft

causes an accident even If you are not in the cockpit.

12. Always maintain the engine / aircraft log and enter any unusual engine behavior. Do not fly

until the problem has been corrected and the corrective action recorded in the logbook.

Simonini Flying SRL

Victor 2 / Victor 2 Plus / Victor 2 Super Operator s Manual

1. DESCRIPTION OF ENGINE

1.1 EACH ENGINE IS SUPPLLED WITH:

Bing carburetors (BING 54 36mm for Victor 2 and Victor 2Plus, BING 54 38mm for Victor2Super), air

filters, fuel pump, exhaust systems, electric starter, reduction gear type “C” with elastic joint on primary

gear, system to charge battery in flight.

1.2 VICTOR 2, VICTOR2PLUS AND VICTOR2SUPER ENGINES DIMENSIONS

Simonini Flying SRL

Victor 2 / Victor 2 Plus / Victor 2 Super Operator s Manual

1.3 EXPLODED VIEW OF VICTOR 2 / VICTOR 2 PLUS / VICTOR 2 SUPER ENGINE

Exploded view of Victor 2 engines. Part list as numbered items.

Simonini Flying SRL

Victor 2 / Victor 2 Plus / Victor 2 Super Operator s Manual

1.4 PARTS OF SIMONINI VICTOR 2 / VICTOR 2 PLUS / VICTOR 2 SUPER ENGINES

PART# DESCRIPTION QUANTITY

1BOLTS FOR EXHAUST MANIFOLD x4 4

2EXHAUST MANIFOLD x 2 2

3EXHAUST MANIFOLD GASKET x 2 2

4CYLINDER BOTTOM GASKET x2 2

5 CYLINDER x2 2

6VYTON 0 RING x 2 OUTER 2 2

7STUD FOR CYLINDER HEAD, 6 FOR EACH CYLINDER 12

8CYLINDER HEAD x 2 2

9CYLINDER HEAD WASHER, 6 FOR EACH CYLINDER 12

10 CAP NUTS FOR CYLINDER HEAD, 6 FOR EACH CYLINDER 12

11 VYTON 0 RING x 2 INNER 2

12 WATER OUTLETS TOP AND BOTTOM x 4 4

13 HOSE CLIPS FOR WATER OUTLET AND HOSE PIPE BENDS x10 10

14 HEAT DISSIPATER TOP I BOTTOM 1

15 HOSE PIPE HEAT DISSIPATOR TO WATER PUMP 1

16 8MM. BOLT TO HOLD WATER PUMP POSITION 1

17 WATER PUMP 1

18 ENGINE COVER PLATE, MAG END 1

19 12 MM. BOLT TO HOLD MAGNETO 1

20 6 MM. SCREWS TO HOLD ENGINE COVER PLATE 6

21 NUT TO POSITION WATER PUMP 1

22 HOSE PIPES WITH 90 DEG. BEND FROM CYLINDER HEADS TO HEAT

DISSIPATERS x4 4

23 WATER PUMP BELT 1

24 FLAT WASHER FOR WATER PUMP 1

25 WATER PUMP BELT PULLEY 1

26 8 MM. BOLT 1

27 WASHER 8MM. 1

28 ENGINE MAG END CASING 1

29 BOLT 8MM. 1

30 GASKET INLET AT REED VALVES x 2 2

31 REED VALVES x 2 2

32 RUBBER FLANGE TO HOLD CARBURETORS x 2 2

33 HOSE CLIPS TO HOLD CARBURETORS x 2 2

34 CARBUREITORS x 2 2

35 SPRING WASHERS FOR CARBURETOR BOLTS x 12 12

36 CARBURETOR BOLTS 6 MM x 12 12

37 BREATHER TUBE FOR CARBURETORS x 2 2

38 HOSE CLAMPS x 2 FOR AIR FILTERS 2

39 A IR FIL1ERS x 2 2

40 SPRING WASHERS FOR CRANKCASE 8mm 20

41 CRANKCASE 1

42 WASHER FOR DEPRESSION OUTLET FROM CRANKCASE 1

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