Simplex POWERSTAR 110 KW Bedienungsanleitung

110 KW POWERSTAR

DIGITAL LOAD BANK

125 KW NORTHSTAR

150 KW NORTHSTAR

Document Number: DOC-00668

Page1

Table of Contents

I. Warnings and Cautions ..................................................................................... 4

II. Nameplates and Placards.................................................................................. 6

1. Introduction......................................................................................................................... 6

2. Instruction Placards ........................................................................................................... 6

III. Description and Specication..........................................................................11

1. Introduction....................................................................................................................... 11

2. Overview of Use................................................................................................................ 11

3. Capabilities ....................................................................................................................... 11

4. Safety ................................................................................................................................ 12

5. Specications ................................................................................................................... 12

IV. Unpacking ......................................................................................................... 13

1. Introduction....................................................................................................................... 13

2. Included Components and Parts .................................................................................... 13

3. Primary Inspection ........................................................................................................... 13

V. Installation......................................................................................................... 14

1. Introduction....................................................................................................................... 14

2. Load Bank Location ......................................................................................................... 14

VI. Operating Instructions..................................................................................... 16

1. Introduction....................................................................................................................... 16

2. Overview of Load Bank HMI Software ............................................................................ 16

3. Handling ............................................................................................................................ 18

4. Basic Operations .............................................................................................................. 18

5. Shutdown .......................................................................................................................... 20

6. Additional Screens and Programming Information ...................................................... 20

VII. Alarms and Warnings....................................................................................... 23

1. Introduction....................................................................................................................... 23

2. Over-temperature Alarm .................................................................................................. 23

VIII. Supplemental Equipment ................................................................................ 24

1. Introduction....................................................................................................................... 24

2. Cam-Lok Cables ............................................................................................................... 24

IX. Diagnostics and Troubleshooting................................................................... 25

1. Introduction....................................................................................................................... 25

2. General Maintenance ...................................................................................................... 25

3. Failure Subsystem............................................................................................................ 26

4. Parts Breakdown .............................................................................................................. 27

X. Ordering Information........................................................................................ 29

1. Powerstar or NorthStar ................................................................................................... 29

2. Covering ............................................................................................................................ 29

APPENDIX A — ABBREVIATIONS IN THIS MANUAL.................................................................. 31

APPENDIX B — IMPORTANT FORMULA......................................................................................32

Page2

Table of Figures

I. Warnings and Cautions ..................................................................................... 4

II. Nameplates and Placards.................................................................................. 6

III. Description and Specication..........................................................................11

IV. Unpacking ......................................................................................................... 13

V. Installation......................................................................................................... 14

1. Airow Diagram ................................................................................................................ 14

VI. Operating Instructions..................................................................................... 16

1. Screen Explanation .......................................................................................................... 16

2. Screen Explanation 2 ....................................................................................................... 16

3. Home Screen; No Power.................................................................................................. 18

4. Power On........................................................................................................................... 19

5. Press Enter for Entry........................................................................................................ 19

6. Entry Pad........................................................................................................................... 19

7. Metering Screen................................................................................................................ 19

8. Setup Explanations .......................................................................................................... 20

9. Error Menu ........................................................................................................................ 21

10.Auto Jog Chart.................................................................................................................. 22

11. Auto Jog Selection ........................................................................................................... 22

12.Setting Auto Jog ............................................................................................................... 22

VII. Alarms and Warnings....................................................................................... 23

VIII. Supplemental Equipment ................................................................................ 24

1. Load Bank Female Cam-Lok Plugs for Input ................................................................. 24

IX. Diagnostics and Troubleshooting................................................................... 25

1. Fan View ............................................................................................................................ 27

2. Side View........................................................................................................................... 27

3. Exhaust View .................................................................................................................... 27

X. Ordering Information........................................................................................ 29

Page3

Last Revision Date: March 15, 2016

For the most up-to-date information for this product and

others, please contact Simplex, Inc. at 1-800-637-8603 or visit

us on the web at http://www.simplexdirect.com.

Page4

1.0 WARNINGS AND CAUTIONS

Four commonly used safety symbols accompany the DANGER, WARNING, and CAUTION

blocks. The type of informaon each indicates is as follows:

This General warning symbol points out important safety

informaon that, if not followed, could endanger personal safety

and/or property of others.

This Explosion warning symbol points out potenal explosion

hazard(s).

This Fire warning symbol points out potenal re hazard(s).

This Electrical warning symbol points out potenal electrical

shock hazard(s).

Improper operaon of this equipment such as neglecng its maintenance or

being careless can cause possible injury or death. Permit only responsible and

capable persons to install, operate, and/or maintain this equipment.

Potenally lethal voltages and amperages are present in these machines. Ensure

all steps are taken to render the machine safe before aempng to work on the

equipment.

ELECTRICAL WARNING

•All hardware covered by this manual have dangerous electrical voltages and can

cause fatal electrical shock. Avoid contact with bare wires, terminals, connecons,

etc., on the hardware, if applicable. Ensure all appropriate covers, guards, grounds,

and barriers are in place before operang the equipment. If work must be done

around an operang unit, stand on an insulated dry surface to reduce shock hazard.

•Do not handle any kind of electrical device while standing in water, while barefoot, or

while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

•If trained personnel must stand on metal or concrete while installing, servicing,

adjusng, or repairing this equipment, place insulave mats over a dry wooden

plaorm. Work on the equipment only while standing on such insulave mats.

•The Naonal Electrical Code (NEC), Arcle 250 requires the frame of the equipment

to be connected to an approved earth ground and/or grounding rods. This grounding

will help prevent dangerous electrical shock that might be caused by a ground fault

condion or by stac electricity. Never disconnect the ground wire.

•Wire gauge sizes of electrical wiring, cables, and cord sets must be adequate to

handle the maximum electrical current (ampacity) to which they will be subjected.

Page5

•Before installing or servicing this (and related) equipment, make sure that all power

voltage supplies are completely turned o at their source. Failure to do so will result

in hazardous and possibly fatal electrical shock.

•In case of accident caused by electric shock, immediately shut down the source

of electrical power. If this is not possible, aempt to free the vicm from the

live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducng

implement, such as a dry rope or board, to free the vicm from the live conductor. If

the vicm is unconscious, apply rst aid and seek immediate medical aenon.

•Never wear jewelry when working on this equipment. Jewelry can conduct electricity

resulng in electric shock or may get caught in moving components causing injury.

FIRE WARNING

•Keep a re exnguisher near the hardware at all mes. Do NOT use any carbon tetra-

chloride type exnguisher. Its fumes are toxic, and the liquid can deteriorate wiring

insulaon. Keep the exnguisher properly charged and be familiar with its use. If

there are any quesons pertaining to re exnguishers, please consult the local re

department.

GENERAL WARNING

•The illustraons in this manual are examples only and may dier from your load

bank.

Page6

2.0 NAMEPLATES AND PLACARDS

2.1 Introducon

This secon will provide copies of the nameplates and placards for this Load Bank in the

event that the current nameplates and placards become unreadable.

2.2 Instrucon Placards

Page7

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