Simpro Multi-Tip MT1200 Bedienungsanleitung

User Manual // Simpro Multi-Tip®

Original Instructions // English // v83.0 // October 2022

USER MANUAL

No part of this document may be reproduced or transmitted in any form or by any means,

electronic, mechanical, photocopying, recording, or otherwise, without the written

permission of Simpro Handling Equipment Ltd.

For the purposes of standards compliance and international conformity, this document uses

Système International (SI) units. These may be converted to Imperial units as follows:

1 kilogram (kg) = 2.2 pounds (lb)

1 metre (m) = 1000 millimetres (mm) = 39.37 inches (in) = 3.28 feet (ft) = 1.09 yards (yd)

The following stylistic conventions are used throughout this document:

Point of interest

Safety hazard

§ Section reference (hyperlink in PDF edition)

Simpro partcode (hyperlink in PDF edition)

Errors in this document should be reported by email to i[email protected]

User Manual // Simpro Multi-Tip®

Original Instructions // English // v83.0 // October 2022 // Page 2

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Contents 
Product Overview ......................................................................................................................... 5 
1 Key Features ........................................................................................................................................ 6 
2 Construction ........................................................................................................................................ 6 
3 Mechanism .......................................................................................................................................... 6 
4 Safe Working Load .............................................................................................................................. 6 
5 Duty cycle ............................................................................................................................................ 7 
6 Service life ............................................................................................................................................ 7 
7 Noise emissions .................................................................................................................................... 7 
8 Environmental restrictions ................................................................................................................... 8 
9 Ingress protection................................................................................................................................ 8 
10 Notes..................................................................................................................................................... 8 
Operating Instructions ..................................................................................................................9 
1 Before operation ................................................................................................................................. 9 
2 Emplacing and removing bins........................................................................................................... 9 
2.1 Cradle identification........................................................................................................................................9 
2.2 Type-E Cradle (standard) ..............................................................................................................................11 
2.3 Type-C Cradle ................................................................................................................................................ 11 
2.4 Type-A Cradle ................................................................................................................................................ 11 
2.5 Type-A Cradle with base ..............................................................................................................................12 
2.6 Type-D Cradle ................................................................................................................................................ 12 
2.7 Type-X Cradle (custom)................................................................................................................................. 12 
3 Operation of controls........................................................................................................................ 13 
4 Battery charging................................................................................................................................ 14 
5 Safety Norms...................................................................................................................................... 15 
Care and Maintenance.............................................................................................................17 
1 Quick Troubleshooting Guide .......................................................................................................... 17 
2 Cleaning............................................................................................................................................. 18 
3 Cradle jams........................................................................................................................................ 18 
3.1 Cradle jams while raising............................................................................................................................... 18 
3.2 Cradle jams while lowering ........................................................................................................................... 18 
4 Electrical System (battery)................................................................................................................ 20 
4.1 International conformance...........................................................................................................................20 
4.2 Voltmeter ........................................................................................................................................................ 20 
4.3 Batteries .......................................................................................................................................................... 20 
4.4 Battery charger .............................................................................................................................................. 21 
4.5 Charging lead ................................................................................................................................................ 21 
4.6 Emergency stop .............................................................................................................................................21 
4.7 Circuit breaker................................................................................................................................................ 21 
4.8 Solar panel...................................................................................................................................................... 21 
5 Electrical System (3-phase mains) ................................................................................................... 22 
5.1 International conformance...........................................................................................................................22 
5.2 Transformer .....................................................................................................................................................23 

 
 
User Manual // Simpro Multi-Tip® 
Original Instructions // English // v83.0 // October 2022 // Page 4
6 Electrical System (1-phase mains) ................................................................................................... 24 
6.1 International conformance...........................................................................................................................24 
6.2 Transformer .....................................................................................................................................................24 
6.3 Variable Speed Drive..................................................................................................................................... 24 
7 Hydraulic System ............................................................................................................................... 25 
7.1 Powerpack ..................................................................................................................................................... 25 
7.2 Control valves................................................................................................................................................. 25 
7.3 Lift ram.............................................................................................................................................................25 
7.4 Hydraulic fluid.................................................................................................................................................25 
7.5 Maintenance.................................................................................................................................................. 25 
7.6 Hydraulic system schematic.......................................................................................................................... 26 
8 Preventative Maintenance Inspections.......................................................................................... 27 
8.1 Pre-inspection checklist ................................................................................................................................. 27 
8.2 Monthly inspection......................................................................................................................................... 27 
8.3 Annual inspection .......................................................................................................................................... 29 
Assembly, Handling and Storage.............................................................................................. 31 
1 Assembly ............................................................................................................................................ 31 
2 Moving................................................................................................................................................ 31 
3 Lifting .................................................................................................................................................. 31 
4 Transport............................................................................................................................................. 31 
4.1 Horizontal transport ........................................................................................................................................32 
5 Storage............................................................................................................................................... 32 
Safety Assessment ....................................................................................................................... 33 
1 Safety features................................................................................................................................... 33 
2 Reasonably foreseeable misuse ...................................................................................................... 33 
3 Hazard and Risk Assessment Guide................................................................................................. 33 
4 OSH Compliance Specification Guide ........................................................................................... 38 
Spare Parts ................................................................................................................................... 41 
Warranty....................................................................................................................................... 43 
EC Declaration of Conformity ................................................................................................... 45 
Notes.............................................................................................................................................46 
 
 

1. Product Overview

Congratulations on your purchase of a Simpro Multi-Tip. The Multi-Tip is everything a bin lifter

should be; safe, cost-effective, and easy to use. With a 150kg lifting capacity and 15-second

tipping cycle, it is an ideal solution for schools, recycling centres and small businesses.

Featuring an innovative monomast design, the Multi-Tip affords operators a clear view of

operations to ensure safety. No cage-guard is required, because the two-hand control

system prevents operators from accessing moving parts

while using the machine. The open design is also

simple to clean and maintain.

The standard Multi-Tip dumps bins at

1600mm, and is available with

cradles to suit almost all common

waste bins and carts. However,

the modular architecture makes it

simple to customise the machine

for non-standard applications 

such as emptying BRUTE® bins,

205-litre drums, or fish bins at

heights of 1200mm, 1600mm or

1800mm.

Like all Simpro products, the Multi-Tip is safe, durable, and

requires little maintenance.

As far as compliance and relieving me of hard work, this is the best -

absolutely the best!

Graham Hawkes –Caretaker –One Tree Hill College

User Manual // Simpro Multi-Tip®

Original Instructions // English // v83.0 // October 2022 // Page 6

1.1 Key Features

Key features of the Multi-Tip include:

1. A unique tipping action whereby bins are lifted straight up, and then gently rolled

forward around the lip of the container being emptied into. Benefits of this design

in and high stability in use.

2. A large lifting capacity of 150kg.

3. A reliable, maintenance-free design.

4. Castor wheels and grab-handles for ease of movement.

5. A powder-coated frame and zinc-plated cradle for corrosion protection.

6. A modular cradle architecture which can be easily adapted to suit different bins, and

does not require clamping or fastening simply place the bin into the cradle and



1.2 Construction

The Multi-Tip consists of a steel frame with one vertical mast, a bin cradle, one hydraulic ram,

guarding, castor wheels, powerpack cover, grab handle with control buttons, power lead or

battery, hydraulic powerpack and control systems.

1.3 Mechanism

When operated, the bin cradle moves vertically in the masts, and is inverted at the

appropriate height by  track. A hydraulic ram provides

the force to lift the bin. The ram is operated by a hydraulic powerpack, which is normally

in a controlled manner.

1.4 Safe Working Load

The Safe Working Load of the standard Multi-Tip is 150kg (330lb).

Safe Working Load (SWL) is a gross figure, referring to the weight of the bin, its contents,

and any other objects placed on the cradle.

Custom machines may be specified with different Safe Working Loads. The rating plate

should be the first point of reference when determining SWL on any given machine.

Never attempt to lift bins that are heavier than the factory-specified Safe Working Load.

1.5 Duty cycle

The duty cycle of the Multi-Tip depends on the installed powerpack, available power supply,

environmental factors, and the manner in which the machine is being used. The figures given

below are indicative only.

Power supply

Duty Cycle (tipping ~100kg bins at 1600mm)

Net throughput

Number of bins

Units

24V/20Ah GEL Battery*

5,000kg

50 bins

Per charge

24V/20Ah GEL Battery on

continuous charge

2000kg

20 bins

Per hour

24V/40Ah GEL Battery with

Solar Panel Kit**

2,000kg

20 bins

Per day

Mains, 3-Phase ~415VAC

12,000kg

120 bins

Per hour

Mains, 1-Phase ~230VAC

6,000kg

60 bins

Per hour

12V/20Ah GEL Battery***

2,500kg

25 bins

Per charge

12V/55Ah GEL Battery***

6,000kg

60 bins

Per charge

*Two 12V/20Ah batteries in series (standard from 2022) **Subject to weather, latitude, and panel orientation (see §3.4.8) ***Discontinued 2022

Power supply 

1.6 Service life

The nominal service life of the Multi-Tip is as follows.

Average Gross Bin Weight

Nominal service life

< 50kg

100,000 cycles

50kg –100kg

75,000 cycles

100kg –150kg

50,000 cycles

> 150kg

10,000 cycles

1.7 Noise emissions

The noise emissions of the Multi-Tip do not typically 

Hearing protection is recommended if operating the machine for extended periods.

ISO standards for machinery safety specify that noise emissions are to be measured in A-

weighted decibels (dB(A)), a unit of volume which is adjusted to reflect the sensitivity of

human hearing. The measurements are taken at a point 1.6 metres above the ground at

s working position.

User Manual // Simpro Multi-Tip®

Original Instructions // English // v83.0 // October 2022 // Page 8

1.8 Environmental restrictions

The Multi-Tip may be used indoors or outdoors. However, the following restrictions apply:

1. A minimum floor area of two square metres, with a clear passage to exits;

2. Height above sea level not more than 1000m;

3. Ambient temperature not higher than +40℃and not lower than -10℃;

4. At ambient temperatures above 35℃, the relative humidity should not exceed 50%; at

lower temperatures, higher relative humidity is permitted;

Never operate the machine in explosive, corrosive, acidic or alkaline environments.

1.9 Ingress protection

Item

IP Rating

Push buttons, switches, and lamps

IP66

Door interlock

IP66

Coded magnetic switch

IP66

Motor

IP54 (note additional protection provided by covers)

Overall

IP54 (optional upgrade to IP66 or IP69K)

1.10 Notes

1. This User Manual describes approved procedures for the operation, maintenance,

and routine inspection of the Simpro Multi-Tip hydraulic bin-tipping machine.

2. This manual is written in English, and is to be conside

the purposes of EU Machinery Directive 2006/42/EC.

3. Operator(s) must read and understand this manual before using the machine.

4. If the machine is to be leased, sold, or otherwise transferred, then this manual shall

accompany the machine.

5. This is a generic manual. Simpro reserves the right to change the design of our

products at any time. In cases where a discrepancy exists between the manual and

the actual product, the manual is to be used as a reference only.

6. Contact your authorized Simpro agent if any problems or faults are encountered with

the machine.

7. Errors in this manual should be reported by email to info@simpro.world.

2.Operating Instructions

Before the machine is used for the first time, a site-specific Hazard and Risk Assessment

should be completed as per §5.3.

2.1 Before operation

Before operating a Multi-Tip, check that the machine is stable and safe to use as follows:

1. The machine is on firm ground with a slope ratio of less than 1:12.

2. All covers and safety guards are in place.

3. The wheel brakes are applied.

4. All personnel other than the operator are well clear of the machine.

5. The cradle is fully lowered.

6. The key is inserted and turned to the ON position.

7. The battery indicator (if fitted) shows an acceptable level of charge.

2.2 Emplacing and removing bins

The Multi-Tip cradle is designed to allow bins to be emplaced and removed easily, while also

holding them securely throughout the tipping cycle.

It is important to understand how to correctly place bins onto the cradle, as improper

placement may result in bins falling out of the machine when inverted.

2.2.1 Cradle identification

A range of different cradles may be fitted to the Multi-Tip, depending on the bins it will be

emptying. Use the following table to identify the correct instructions for your machine.

Cradle

Usage

Bin Compatibility

Cradle Image

See

Type-E

(EN840

base-lift

cradle)

Standard waste

and recycling

applications in EU,

UK, AU, NZ, Asia,

Africa, and parts of

South America

EN840 mobile

garbage bins

(wheelie bins)

-60L

-80L

-120L

-140L

-240L

§2.2.2

Type-C

(EN840

comb-lift

cradle)

Specialised waste

and recycling

applications

(primarily with 360-

litre bins) in EU, UK,

AU, NZ, Asia,

Africa, and parts of

South America

-60L

-80L

-120L

-140L

-240L

-360L

§2.2.3

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