Sinoboom TB24E Plus Bedienungsanleitung

TB24E Plus/TB800E Plus

TB26EJ Plus/TB860EJ Plus

TB26E Plus/TB850E Plus

TB28EJ Plus/TB910EJ Plus

Maintenance

Manual

Part No.514004110002

Rev: A

Oct 2021

GTJZ

0608E (2132E)

GTJZ

0808E (2732E)

GTJZ

0808E (2732E)

GTJZ

0808E (2732E)

长沙市宁乡高新技术产业园区金洲大道东

128 号

0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn

Al w ays F or B e t t er A cc ess Solution s

我们一直在追求新的高度

尺寸：

210×285mm

20mm

产品说明书

PRODU C T MAN U AL

Operating, servicing and maintaining this vehicle or

equipment can expose you to chemicals including engine

exhaust, carbon monoxide, phthalates, and lead, which

are known to the State of California to cause cancer and

birth defects or other reproductive harm. To minimize

exposure, avoid breathing exhaust, do not idle the engine

except as necessary, service your vehicle or equipment in

a well-ventilated area and wear gloves or wash your

hands frequently when servicing. For more information

go to: www.P65warnings.ca.gov.

Please contact us:

Website : www.sinoboom.com

E-mail : [email protected]

Sales Tel : 0086-0731-87116222

Service Tel : 0086-0731-87116333

Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,

Hunan, China

Zip Code : 410600

The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.

Manual revision history：

REV DATE DESCRIPTION REMARK

AOct. 2021 Original issue

APPLICATION

Use the following table to identify the specific serial number for

models included in this manual. Check the model of your machine before

consulting the manual, and then use the correct manual according to the

serial number of the model. See the nameplate on your machine to

identify the model and serial number.(See Decals/Nameplate Inspection

of the Operation Manual for details.)

Model

Trade Identification

Serial No.

Metric Imperial

TB24E Plus TB24E Plus TB800E Plus From 1400300100 to present

TB26EJ Plus TB26EJ Plus TB860EJ Plus From 1400400100 to present

TB26E Plus TB26E Plus TB860E Plus From 1401100100 to present

TB28EJ Plus TB28EJ Plus TB910EJ Plus From 1400700100 to present

NOTE:

•Product model is applied in product nameplate for distinction of products of different main

parameters.

•Product trade identification is applied in marketing and machine decals for distinction of products of

different main parameters, and can be classified as metric type and imperial type: The metric type of

trade identification is applicable to machines for countries/regions using metric system or as

specially required by customers; The imperial type of trade identification is applicable to the

machines for countries/regions using imperial system or as specially required by customers.

This Page Intentionally Left Blank

STATEMENTS

Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the

latest product manual information to the website www. sinoboom. com as soon as possible. However,

due to continuous product improvement, the information in this manual is subject to change without prior

notice.

This manual covers the basic parts information of one or more products. Therefore, please use this

manual according to your needs. If you find problems in the manual or have suggestions for improve-

ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as

possible.

Feel free to consult and download the Operation Manual,Maintenance Manual and Parts Manual of the

products you need online at www.sinoboom.com.

Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.

This Page Intentionally Left Blank

TB24E Plus&26EJ Plus&26E Plus&28EJ Plus Maintenance Manual i© Oct 2021

TABLE OF CONTENTS

Introduction ..............................v

1 Safety............................... 1-1

Safety Definitions . . . . . . . . .. . . . . . . . . . . . 1-1

Reporting Accidents. . . . . . . . . . . . . . . . . . . 1-1

Electrocution Hazards. . . . . . . . . . . . . . . . . 1-2

Tipping Hazards and Rated Load . . . . . 1-2

Jobsite Hazards . . . . . . . . . . . . . . . . . . . . . . . 1-4

Unsafe Operation Hazards. . . . . . .. . . . . 1-6

FallHazards...........................1-7

Collision Hazards . . . . . . . . . . . . . . . . . . . . . 1-7

Crush Hazards . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Explosion and Fire Hazards. . . . . . . . . . . 1-9

Damaged Machine Hazards . . . . . . . . . . 1-9

Bodily Injury Hazards . . . . . . . . . . . . . . . . . 1-9

Battery Hazards . . . . . . . . . . . . . . . . . . . . . .1-10

Hydraulic Hazards . . . . . . . . . . . . . . . . . . .1-12

Welding and Polishing Requirements1-12

After Using the Machine. . . . . . . . . . . . . .1-12

2 Specifications .................... 2-1

Machine Specifications . . . . . . . . . . . . . . . 2-1

Motor Specifications . . . . . . . . . . . . . . . . .2-10

Function Speed . . . . . . . . . . . . . . . . . . . . . . 2-11

Major Component Weight . . . . . . . . . . . . 2-11

Hydraulc System Specifications . . . . .2-13

Hydraulic Hose and Fitting

Specifications . . . . . . . . . . . . . . . . . . . . . . . .2-13

Hydraulic Hose Torque . . . . . . . . . . . .2-13

Hydraulic Fitting Torque . . . . . . . . . . .2-14

Hydraulic Hose and Fitting Torque

Procedure . . . . . . . . . . . . . . . . . . . . . . . . .2-16

Fastener Torque Specifications . . . . . .2-16

3 System Descriptions............ 3-1

Power Source . . . . . . . . . . . . .. . . . . . . . . . . . 3-1

Hydraulic System . . . . . . . . . . . . . . . . . . . . . 3-1

Electrical System. . . . . . . . . . . . . . . . . . . . . . 3-1

Machine Control. . . . . . . . . . . . . . . . . . . . . . . 3-1

Safety Measures . . . . . . . . . . . . . . . . . . . . . . 3-1

4 Service and Guidelines......... 4-1

Machine Preparation, Inspection and

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General.............................4-1

Preparation, inspection and

maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Qualified Sinoboom equipment

mechanic ...........................4-1

Pre-operation inspection. . . . . . . . . . . . 4-1

Pre-delivery inspection and

frequent inspection . . . . .. . . . . . . . . . . . 4-1

Annual machine inspection . . . . . . . . . 4-1

Preventive maintenance . . . . . . . . . . . . 4-2

Storage .............................4-3

Maintenance and Servicing

Precautions ...........................4-3

General.............................4-3

Safety and workmanship . . . . . . . . . . . 4-3

Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Component removal and installation4-4

Component disassembly and

assembly ...........................4-4

Scrap of structural parts . . . . . . . . . . . . 4-4

Pressure-fit parts . . . . . . . . . . . . . . . . . . . 4-5

Bearings ............................4-5

Gaskets.............................4-5

Bolt usage and torque application . . 4-5

Hydraulic lines and electrical wiring 4-5

Hydraulic system . . . . . . . . . . . . . .. . . . . 4-5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Battery..............................4-5

Pins and composite bearing. . . . . . . . . . . 4-5

Application of Insulating Silicone

Grease to Electrical Connections . . . . . 4-6

5 Maintenance Procedures ...... 5-1

Conducting a Pre-delivery Inspection . 5-1

Following a Maintenance Schedule . . . 5-2

Completing a Repair & Inspection

Report.................................5-2

Checklist A Procedures . . . . . . . . . . . . . . . 5-5

A-1 Inspect All Manuals. . . . . . . . . . . . . 5-5

A-2 Inspect All Decals . . . . . . . . . . . . . . 5-5

A-3 Inspect Damaged, Loose or

LostParts...........................5-5

A-4 Inspect Hydraulic Oil Level . . . . . 5-5

A-5 Inspect Hydraulic Leakage . . . . . 5-6

A-6 Functional Tests . . . . . . . . . . . . . . . . 5-6

A-7 Perform Maintenance after 30

Days ...............................5-10

A-8 Exhaust Oscillate Cylinder . . . .5-10

Checklist B Procedures . . . . . . . . . . . . . .5-10

B-1 Replace Hydraulic Oil Tank

Return Filter Element . . . . . . . . . . . . . .5-10

B-2 Inspect Rim, Tire and

Fasteners..........................5-11

B-3 Inspect Hydraulic Oil . . . . . .. . . . 5-11

B-4 Inspect Electrical Wiring . . . . . . . 5-11

B-5 Inspect Emergency Lowering .5-12

B-6 Inspect Air filter of Hydraulic

Tank ...............................5-12

B-7 Replace High-Pressure Filter

Element............................5-12

B-8 Test Drive Speed . . . . . . . . . . . . . .5-13

B-9 Inspect Length and Angle

Sensors............................5-13

B-10 Inspect Tilt Protection . . . . . . . .5-14

B-11 Inspect Drive Reducer Oil

Level...............................5-15

B-12 Inspect Slewing Reducer Oil

Level...............................5-15

B-13 Inspect Slewing Bearing

Bolts ...............................5-16

B-14 Lubricate Slewing Bearing . . .5-17

B-15 Inspect Platform Rotate

Cylinder Fasteners . . . . . . . . . . . . . . . .5-17

B-16 Test Cylinder Drift . . . . . . . . . . . .5-18

B-17 Test Counterbalance Valve

Locking ............................5-18

B-18 Test Oscillate Outriggers . . . . .5-19

B-19 Inspect the Battery . . . . . . . . . . .5-19

Checklist C Procedures . . . . . . . . . . . . . .5-20

C-1 Inspect Boom Extend/Retract

Cables and Pulleys . . . . . . . . . . . . . . . .5-20

C-2 Replace Air filter of Hydraulic

Tank ...............................5-20

C-3 Inspect Weighing System . . . . .5-20

Checklist D Procedures . . . . . . . . . . . . . .5-21

D-1 Replace Drive Reducer Gear

Oil..................................5-21

D-2 Replace Slewing Reducer

GearOil............................5-22

D-3 Replace Hydraulic Oil . . . . . . . . .5-22

D-4 Replace Hydraulic Tank

Suction Filter. . . . . . . . . . . . . . . . . . . . . . .5-22

D-5 Inpsect Boom Wear Pads . . . . .5-23

6 Repair Procedures .............. 6-1

Boom and Platform Components . . . . . 6-1

Boom and Platform Systems . . . . . . . 6-1

Platform Controller. . . . . . . . . . . . . . . . . . 6-2

Platform.............................6-2

Platform Rotate Motor . . . . . . . . . . . . . . 6-2

Jib Boom Assembly （TB26EJ

Plus&28EJ Plus only）.............6-3

Platform Level Cylinder . . . . . . . . . . . . . 6-3

Cable Track Assembly . . . . . . . . .. . . . . 6-4

Steel Cable Tensioning Adjustment. 6-4

Main Boom Assembly . . . . . . . . . . . . . . 6-5

Chassis and Turntable Components . . 6-6

Tires and Rims. . . . . . . . . . . . . . . . . . . . . . 6-6

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