SKF TIH 100m Bedienungsanleitung

Instructions for use

Mode d’emploi

Bedienungsanleitung

Instrucciones de uso

Manuale d’istruzioni

Bruksanvisning

Gebruiksaanwijzing

Instruções de utilização

Brugervejledning

Käyttöohje

Οδηγίες χρήσης

SKF TIH 030m

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English 2

Deutsch 26

Español 38

Italiano 50

Svenska 62

Nederlands 74

Dansk 98

Português 86

Suomi 110

Ελληνικά122

Français  14

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2SKFTIH030m

EC Declaration of conformity ....................................................................................3

Safety recommendations ..........................................................................................4

1. Introduction ....................................................................................................5

1.1 Intendeduse................................................................................................................. 5

1.2 Principleofoperation................................................................................................... 5

1.3 Distinguishingfeatures................................................................................................ 6

2. Description ......................................................................................................6

2.1 Components.................................................................................................................. 6

2.2 Technicaldata............................................................................................................... 7

3. Installation of mains plug ................................................................................8

4. Preparation for use .........................................................................................8

5. Operation ........................................................................................................9

5.1 Functionofdisplays..................................................................................................... 9

5.2 Functionofbuttons...................................................................................................... 9

5.3 Tempmode................................................................................................................... 9

5.4 Timemode..................................................................................................................10

5.5 Temperaturemeasurement......................................................................................10

5.6 Changeoftemperatureunit.....................................................................................10

5.7 Demagnetisation........................................................................................................11

5.8 Powerlevelselection.................................................................................................11

6. Safety features ..............................................................................................12

7. Troubleshooting ............................................................................................12

8. Spare parts ...................................................................................................13

Table of contents

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SKFTIH030m

EC Declaration of conformity

We,SKFMaintenanceProducts,Kelvinbaan16,

3439MTNieuwegein,declarethat

Small induction heater

TIH 030m

isdesignedandmanufacturedinaccordancewiththeEUROPEANLOW

VOLTAGEDIRECTIVE73/23/EEC

EMCdirective89/336/EEC,

outlinedinharmonisedNorms

VDE0721-1

EN60519-1

EN61000-6-2

EN61000-6-4

TheNetherlands,March2005

EbbeMalmstedt

ManagerProductDevelopmentandQuality

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4SKFTIH030m

Safety recommendations

• BecausetheTIH030mgeneratesamagneticeld,peoplewearinga

pacemakermustnotbewithin5m(16ft)oftheTIH030mduring

operation.Electronicequipment,suchaswristwatches,mayalsobe

affected.

• Duringtheheatingprocessobserveasafetydistanceof50cm(1.6ft)

withtheworkpiece,theheatercoilorthecore.

• Followtheoperatinginstructionsatalltimes.

• Becertainthatthevoltagesupplyiscorrect.

• Electricalarcingmayoccurwhenapotentialdifferenceexistsbetween

theTIH030mandtheworkpiece.Thisisnotdangeroustohuman

beingsandwillnotcausedamagetotheTIH030mortheworkpiece.

However,theTIH030mmustneverbeusedinareaswherethereisa

riskofexplosion.

• DonotexposetheTIH030mtohighhumidity.

• NeveroperatetheTIH030mwithoutayokeinposition.

• NeveroperatetheTIH030mwiththecableoftheremotecontrol

betweentheverticalsupportsoftheyoke.

• DonotmodifytheTIH030m.

• Useproperhandlingequipmentwhenliftingheavyworkpieces.

• Avoidcontactwithhotworkpieces.Wearthesuppliedheatresistant

glovestohandlehotworkpieces.

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1. Introduction

TheSKFTIH030minductionheaterisdesignedtoheatbearingsthataremountedwith

aninterferencetontoashaft.Theheatcausesthebearingtoexpand,whicheliminates

theneedtouseforceduringinstallation.A90°C(162°F)temperaturedifference

betweenthebearingandshaftisgenerallysufcienttoenableinstallation.Atanambient

temperatureof20°C(68°F),thebearingmustthereforebeheatedto110°C(230°F).

1.1 Intended use

TheTIH030mhasbeendesignedtoheatrollingbearings.However,other

metalworkpiecesthatformaclosedcircuitcanalsobeheated.Examplesofacceptable

workpiecesincludebushings,shrinkrings,pulleys,andgears.Allbearingsthattoverthe

inductivecoilandbetweentheverticalsupportswiththetopyokeinplacecanbeheated

usingtheTIH030m.Inaddition,smallerbearingscanbeplacedoveranyofthethree

standardyokes.Seetheillustrationsatthebeginningofthismanualforexamples.

1.2 Principle of operation

TheTIH030mgeneratesheatbymeansofalarge

electricalcurrentthatismagneticallyinducedinthe

workpiecebyacoilwithintheheater.

Thehighvoltage,lowcurrentelectricityowing

throughthelargenumberofwindingsinthe

inductivecoilinduceslowvoltage,highcurrent

electricityintheworkpiece.Becausetheworkpiece

hastheelectricalcharacteristicsofacoilwitha

single,short-circuitedwinding,thehighcurrent

generatesheatwithintheworkpiece.

Becausetheheatisgeneratedwithintheworkpiece,

alloftheheatercomponentsremaincool.

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6SKFTIH030m

1.3 Distinguishing features

• Remotecontrolpanel

Toimprovetheeaseofuseandtodiminishtheriskofcontactwiththehot

bearingduringoperation,theTIH030mheaterissuppliedwitharemotecontrol

panelwhichcanbedetachedfromtheheater.

• Inductivecoil

Whenheatedtheworkpieceislocatedatthesamepositiononthecoreasthe

inductivecoil.Thisdesignimprovesefciency,resultinginlesspowerconsumption

andfasterheating,whichreducethecosttoheateachbearing.

• Foldingbearingsupports

TosupportlargebearingpositionedaroundtheinductivecoiltheTIH030m

inductionheateristtedwithfoldingbearingsupports.Seetheillustrationsatthe

beginningofthismanual.

• Yokestorage

Allthreeyokescanbestoredinsidetheheater.Twoyokestoragearelocated

behindthefoldingbearingsupports.Storageofthesmallandmediumyokesis

intheyokestorageattheheatercircuitbreakerside.

Storageofthelargeyokeisintheyokestorageattheheatermainscableside.

Seetheillustrationsatthebeginningofthismanual.

2. Description

Theoperationoftheheateriscontrolledbytheinternalelectronicsineitheroftwo

modes.Theoperatorcaneitherselectthedesiredtemperatureofthebearingin

TEMPMODEorsetthelengthoftimethatthebearingwillbeheatedinTIMEMODE.

Thepowerlevelcanbeadjustedto100%or50%forslowerheatingofsensitive

workpieces(forexample,bearingswithC1orC2clearance).

2.1 Components

TheTIH030minductionheatercontainsaU-shapedironcorewithaninductivecoil

surroundingoneoftheverticalsupports.Adetachableremotecontrolpanelisincluded.

Theremotecontrolelectronicsandtheinternalelectronicscontroltheoperationofthe

heater.Aremovableyokeonthetopoftheverticalsupportsallowstheworkpiecetobe

placedontotheheater.Toaccommodatesmallerworkpieces,twosmalleryokesarealso

provided.Atemperatureprobeisalsoincludedwiththeheater.Heat-resistantglovesare

alsoincluded.

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SKFTIH030m

2.2 Technical data

TIH 030m

Voltage(±10%) 230V/50/60Hzor110-100V/50/60Hz

Recommendedlineprotection 10Afuseratingfor230V

20Afuseratingfor110V

Powerconsumption(maximum) 2,0kVA

Temperaturecontrol 0-250°C(32-482°F);instepsof1°

Probetype Thermocouple,Ktype

Probemaximumtemperature 250°C(482°F)

Timemode 0-60minutes;instepsof0,1minute

Powerrange 100%-50%

Demagnetization automatic;residualmagnetism<2A/cm

Overalldimensions(wxdxh) 460x200x260mm(18.1x7.9x10.2in)

Areabetweensupports(wxh) 100x135mm(3.9x5.3in)

Coildiameter 95mm(3.7in)

Forminimumbearingborediameterof

100mm(3.9in)

Weight(withyokes) 20.9kg(46.0lbs)

Workpiecemaximumweight bearing:40kg(88lbs);

solidcomponent:20kg(44lbs)

Maximumheatingtemperature approx.400°C(752°F)

m20* 28kg(bearing23136)

Standardyokedimensions: Forminimumbearingborediameterof:

45x45x215mm(1.7x1.7x8.4in) 65mm(2.6in)

28x28x215mm(1.1x1.1x8.4in) 40mm(1.6in)

14x14x215mm(0.6x0.6x8.4in) 20mm(0.8in)

*m20 representstheweight(kg)oftheheaviestSRB231bearingthatcanbeheated

from20to110°C(68to230°F)in20minutes.

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8SKFTIH030m

3. Installation of mains plug

Aqualiedelectricianmustinstallasuitablemainsplug.Thecorrectsupplyvoltageis

showninsection2.2.

Thewiresshouldbeconnectedasfollows:

TIH 030m/230V, TIH 030m/110V

ColourofTIH030mwire Mainssupplyterminal

yellow/green ground

blue neutral

brown phase1

Verifythatthecorrectfuseisinstalled.Seesection2.2forfuseratingspecications.

4. Preparation for use

• PlacetheTIH030minthehorizontalpositiononastablesurface.

• Connectthemainsplugtoasuitablemainssupply.

• Plugtheremotecontrolintotheconnectoronthecarryinghandlesideoftheheater.

• Forworkpieceswithaninternaldiameterlargeenoughtotovertheinductivecoil,

followthesesteps:

-Placetheworkpieceovertheinductivecoilusingappropriateliftingequipment.

-Forbestperformance,adjustthepositionoftheworkpiecesothatthe

 inductivecoilisinthecentre.

-Positionthelargestyokesothatitcompletelycoversthetopofbothvertical

 supports.

• Forworkpiecesthatdonottovertheinductivecoil,followthesesteps:

-Choosethelargestofthethreeyokesthattthroughtheinternaldiameter

 oftheworkpiece.

-Ifnecessary,removethetopyokefromtheTIH030m.

-Slidetheworkpieceontotheyokethatyouhaveselected.

-PositiontheyokeontheTIH030mwiththebrightundersiderestingevenly

 onthetwoverticalsupports.

• IfyouwilluseTEMPMODE,plugthetemperatureprobeintotheconnectoronthe

carryinghandlesideoftheheater.Placethemagneticendoftheprobeontheinner

ringofthebearingorontheinnermostsurfaceoftheworkpiece.

• SwitchontheTIH030m.

• Observetheself-testoftheremotecontroldisplayandsignaltone.

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Andere Handbücher für TIH 100m

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