Skyjack SJ 68RT Series Bedienungsanleitung

ROUGH TERRAIN SCISSORS

MODELS SJ6826 RT SJ6832 RT

194125AG-A January 2018

OPERATING MANUAL (CE)

This manual is based on Serial Number(s):

SJ 68XXRT 37 006 157 & Above

Please refer to the website (www.skyjack.com) for older Serial Numbers.

Parts (North America)

Toll Free: 1-800-965-4626

Toll Free Fax: 1-888-782-4825

E-mail: [email protected]

Skyjack Australia Pty Ltd.

Unit 1, 35 Honeycomb Drive

Eastern Creek

New South Wales 2766

Australia

Tel: +61 (0) 2 9854 0700

Fax: +61 (0) 2 9854 0777

Skyjack Brasil

Indaiatuba, SP, Brasil 13347-653

Tel: +55 19 3936 0132

Alameda Júpiter, 710

Loteamento American Park Empresarial

Skyjack Service Center

3451 Swenson Ave. St. Charles,

Phone: 630-262-0005

Toll Free: 1-800-275-9522

Fax: 630-262-0006

Email: [email protected]om

Illinois, 60174 USA

Parts & Service (Europe)

Unit 1 Maes Y Clawdd

Oswestry, Shropshire SY10 8NN UK

Phone: +44-1691-676-235

Fax: +44-1691-676-238

E-mail: info@skyjackeurope.co.uk

Maesbury Road Industrial Estate

Rough Terrain Scissors

December 2007 Page 3

The Safety Alert Symbol identifies important

safety messages on aerial platform, safety

signs in manuals or elsewhere. When you

see this symbol, be alert to the possibility of

personal injury or death. Follow the instructions

in the safety message.

This Safety Alert Symbol means attention!

Become alert! Your safety is involved.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury. It may also be used to alert against

unsafe practices.

IMPORTANT

IMPORTANT indicates a procedure essential for safe operation and which,

if not followed, may result in a malfunction or damage to the aerial platform.

Original instructions in English.

Page 4 December 2007

Rough Terrain Scissors

Table of Contents

Section 1 - About Your Aerial Platform ................................................................................................. 5

Read and Heed .....................................................................................................................................................5

Safety Rules ...........................................................................................................................................................6

Section 2 - Familiarization ................................................................................................................... 11

2.1 Familiarization of SJ68RT Series .....................................................................................................11

2.2 Component Identification ................................................................................................................12

2.3 Visual & Daily Maintenance Inspections .........................................................................................16

2.4 Function Tests ..................................................................................................................................25

2.5 Winching and Towing Procedure ....................................................................................................34

2.6 Emergency Lowering Procedure .....................................................................................................36

Section 3 - Operation ........................................................................................................................... 37

3.1 General ............................................................................................................................................37

3.2 Major Components ..........................................................................................................................38

3.3 Major Assemblies ............................................................................................................................39

3.4 Serial Number Nameplate ...............................................................................................................39

3.5 Component Identification ................................................................................................................40

3.6 Component Identification (Optional Equipment/Attachments) .......................................................42

3.7 Operator’s Responsibility ................................................................................................................43

3.8 Start Operation ................................................................................................................................44

3.9 Loading/Unloading ..........................................................................................................................51

3.10 Guardrail Folding Procedure ...........................................................................................................54

3.11 Moving the Aerial Platform through a Doorway ..............................................................................56

3.12 Maintenance Support Procedure ....................................................................................................58

Section 4 - Tables .................................................................................................................................. 59

Table 4.1 Standard and Optional Features .....................................................................................................59

Table 4.2 Specifications and Features ............................................................................................................60

Table 4.3 Owner’s Annual Inspection Record .................................................................................................61

Table 4.4 Maximum Platform Capacities (Evenly Distributed) ........................................................................61

Table 4.5 Floor Loading Pressure ...................................................................................................................62

Table 4.6 EC Declaration of Conformity ..........................................................................................................64

Table 4.7 Maintenance and Inspection Schedule ...........................................................................................65

Table 4.8 Operator’s Checklist ........................................................................................................................66

Section 5 - Labels .................................................................................................................................. 67

Section 6 - Skyjack Features ................................................................................................................ 90

Rough Terrain Scissors

December 2007 Page 5

Section 1 - About Your Aerial Platform Read and Heed

SKYJACK is continuously improving and expanding product features on its equipment, therefore, specifications

and dimensions are subject to change without notice.

Aerial Platform Definition

A mobile device that has an adjustable position platform supported from ground level by a structure.

Purpose of Equipment

The SKYJACK Rough Terrain Compact Series aerial platform is designed to transport and raise personnel, tools

and materials to overhead work areas.

Use of Equipment

The aerial platform is a highly maneuverable, mobile work station. Work platform elevation and elevated driving

must only be done on a firm, level surface. It can be driven over uneven terrain only when the platform is fully

lowered.

Manual

The operating manual is considered a fundamental part of the aerial platform. It is a very important way to

communicate necessary safety information to users and operators. A complete and legible copy of this manual

must be kept in the provided weather-resistant storage compartment on the aerial platform at all times.

Operator

The operator must read and completely understand both this operating manual and the safety panel label located

on the platform and all other warnings in this manual and on the aerial platform. Compare the labels on the aerial

platform with the labels found within this manual. If any labels are damaged or missing, replace them immediately.

Service Policy and Warranty

SKYJACK warrants each new SJRT Compact Series aerial platform to be free of defective parts and workmanship

for the first 24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge

for parts or labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.

Optional Accessories

The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under

“Standard and Optional Features” in Table 4.1. Operating instructions for these options (if equipped) are located

in Section 3 of this manual.

For non-standard components or systems, contact the SKYJACK Service Department at

( : 44-1691-676-235

7 : 44-1691-676-238

Include the model and serial number for each applicable aerial platform.

Scope of this Manual

a. This manual applies to the CE version of the SJRT Compact Series aerial platform models listed on Table 4.1.

- Equipment identified with “CE” meets the requirements for the European countries, i.e., Machinery Directive

2006/42/EC, Noise Directive 2000/14/EC, and the corresponding EN standards.

b. Operators are required to conform to national, state or territorial/provincial and local health and safety regulations

applicable to the operation of this aerial platform.

Page 6 December 2007

Rough Terrain Scissors

Safety Rules Section 1 - About Your Aerial Platform

WARNING

Failure to comply with your required responsibilities in the use and operation of the aerial platform

could result in death or serious injury!

Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to

follow simple and fundamental safety rules and precautions.

You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial

platform is mandatory. The following pages of this manual should be read and understood completely before

operating the aerial platform.

Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety

devices to protect your eyes, ears, hands, feet and body.

Any modifications from the original design are strictly forbidden without written permission from SKYJACK.

Electrocution Hazard

This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from

energized power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This

aerial platform does not provide protection from contact with or proximity to an electrically charged conductor.

DO NOT USE THE AERIAL PLATFORM AS A GROUND FOR WELDING.

DO NOT OPERATE THE AERIAL PLATFORM DURING LIGHTNING OR STORMS.

DO NOT OPERATE THE AERIAL PLATFORM NEAR POWER LINES. MAINTAIN A MINIMUM SAFE

APPROACH DISTANCE (MSAD) FROM ENERGIZED POWER LINES.

60023AE-CE

DANGER

Adhere strictly to the governmental rulings and regulations applicable in your country.

FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!

Avoid Power Lines

Minimum Safe Approach Distance

CE Guidance Note

“Avoidance of danger from overhead lines”

Rough Terrain Scissors

December 2007 Page 7

Section 1 - About Your Aerial Platform Safety Rules

Safety Precautions

Know and understand the safety precautions before going on to next section.

WARNING

Failure to heed the following safety

precautions could result in tip over,

falling, crushing, or other hazards leading

to death or serious injury.

• KNOW all national, state/provincial and local

rules which apply to your aerial platform and

jobsite.

• TURN emergency main power disconnect

switch “ ” off when leaving the aerial platform

unattended. Remove the key to prevent

unauthorized use of the aerial platform.

• WEAR all the protective clothing and personal

safety devices issued to you or called for by job

conditions.

• DO NOT wear loose clothing,

dangling neckties, scarves,

rings, wristwatches or other

jewelry while operating this

aerial platform.

• AVOID entanglement with

ropes, cords or hoses.

• AVOID falling. Stay within the

boundaries of the guardrails.

• DO NOT raise the aerial

platform or operate elevated in

windy or gusty conditions that

exceed the limits specified in

Section 4, Table 4.4.

• DO NOT increase the lateral

surface area of the platform.

Increasing the area exposed

to the wind will decrease

aerial platform stability. Avoid

tenting.

• DO NOT elevate the aerial platform if it is not on

a firm, level surface.

• DO NOT drive elevated near

depressions or holes of any

type,loading docks, debris,

drop-offs or surfaces that may

affect the stability of the aerial

platform.

• IF OPERATION IN AREAS

WITH HOLES OR DROP-

OFFS IS ABSOLUTELY

NECESSARY, elevated driving

shall not be allowed. Position

the aerial platform horizontally

only with the platform fully-

lowered. After ensuring that

all 4 wheels or outriggers (if

equipped) have contact with

a firm, level surface, the aerial

platform can be elevated. After

elevation, the drive function

must not be activated.

• DO NOT elevate or drive

elevated on a slope. Elevated

driving must be done on a

firm, level surface.

• DO NOT ascend or descend

a grade when elevated. When

fully lowered, ascending or

descending, only grades up

to rated maximum listed in

Table 4.2 are permissible.

Page 8 December 2007

Rough Terrain Scissors

Safety Rules Section 1 - About Your Aerial Platform

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT operate on surfaces not capable of

holding the weight of the aerial platform including

the rated load, e.g. covers, drains, and trenches.

• DO NOT drive elevated on a

soft or uneven surface.

• DO NOT operate an aerial

platform that has ladders,

scaffolding or other devices

mounted on it to increase

its size or work height. It is

prohibited.

• DO NOT exert side forces on

aerial platform while elevated.

• DO NOT use the aerial platform

as a crane. It is prohibited.

• DO NOT sit, stand or climb on

the guardrails. It is prohibited.

• DO NOT climb on scissor arm

assembly. It is prohibited.

• AVOID overhead

obstructions. Be aware

of overhead obstructions

or other possible hazards

around aerial platform when

lifting or driving.

• DO NOT raise the aerial

platform while the aerial

platform is on a truck, fork lift

or other device or vehicle.

• AVOID crushing hazards. Be

aware of crushing hazards

when lifting or driving. Keep

all body parts inside the aerial

platform.

• DO NOT lower the platform

unless the area below is clear

of personnel and obstructions.

• ENSURE that there are no

personnel or obstructions in

the path of travel, including

blind spots.

• BE AWARE of blind spots

when operating the aerial

platform.

Rough Terrain Scissors

December 2007 Page 9

Section 1 - About Your Aerial Platform Safety Rules

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• ENSURE ALL tires are in good condition and lug

nuts are properly tightened.

• DO NOT use with improperly

inflated/damaged tires or wheels.

Refer to Section 2: Wheel/Tire

Assembly.

• DO NOT exceed the rated

capacity of the aerial platform.

• DO NOT distribute load

unevenly.

• DO NOT alter or disable limit

switches or other safety devices.

• DO NOT use the aerial platform

without guardrails, locking pins

and the entry gate/chain/bar in

place.

• DO NOT operate if aerial

platform is not working properly

or if any parts are damaged or

worn.

• DO NOT leave aerial platform

unattended with key in key

switch.

• DO NOT use under influence

of alcohol or drugs.

• DO NOT attempt to free a snagged platform with

lower controls until personnel are removed from

the platform.

• DO NOT position the aerial platform against

another object to steady the platform.

• DO NOT place materials on the guardrails

or materials that exceed the confines of the

guardrails unless approved by Skyjack.

• STUNT driving and horseplay are prohibited.

Page 10 December 2007

Rough Terrain Scissors

Safety Rules Section 1 - About Your Aerial Platform

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

Fall Protection

The guardrail system provides fall protection for the

occupants. If additional fall protection is required,

by an employer or the authority having jurisdiction,

Skyjack recommends the use of a fall restraint

system to keep an occupant within the confines of

the platform, and thus not expose the occupant to

any fall hazard requiring a fall arrest. When used,

lanyards should only be attached to dedicated

attachment points on the platform.

All personal fall protection equipment must comply

with applicable governmental regulations and must

be inspected and used in accordance with the

manufacturer’s recommendations.

All personal fall protection equipment must be

attached only to approved anchorage points within

the platform.

WARNING

Entering and exiting the aerial platform

should only be done using the three

points of contact.

• Use only equipped access openings.

• Enter and exit only when the aerial platform

is in the fully retracted position.

• Do use three points of contact to enter and exit

the platform. Enter and exit the platform from

the ground only. Face the aerial platform when

entering or exiting the platform.

• Three points of contact means that two hands and

one foot or one hand and two feet are in contact

with the aerial platform or the ground at all times

during entering and exiting.

WARNING

An operator should not use any aerial

platform that:

• does not appear to be working

properly.

• has been damaged or appears to have

worn or missing parts.

• has alterations or modifications not

approved by the manufacturer.

• has safety devices which have been

altered or disabled.

• has been tagged or locked out for

non-use or repair.

Failure to avoid these hazards could

result in death or serious injury.

Jobsite Inspection

• Do not use in hazardous locations.

• Perform a thorough jobsite inspection prior to

operating the aerial platform, to identify potential

hazards in your work area.

• Be aware of moving equipment in the area. Take

appropriate actions to avoid collision.

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