
Page 1
8042/10042 Rev. 10/99
Introduction
The Manual ..................................... 2
ReplacementParts.......................... 2
Reports............................................ 2
Disclaimer ....................................... 2
Safety Practices
Signal Words................................... 3
New or Additional Operators ........... 4
PersonalConsiderations ................. 4
OperationalConsiderations............. 7
EquipmentConsiderations ............ 11
Operation
Controls......................................... 12
Instruments/Indicators................... 19
Optional Controls .......................... 22
Walk - Around Inspection .............. 24
NormalStarting ............................. 24
Cold Starting ................................. 25
Jump Starting ................................ 27
Operating ...................................... 28
Stabil-TRAK™ System Test .......... 34
Using The Capacity Chart ............. 38
Fork Ratings.................................. 45
How To Pick, Carry
& Place a Load ............................ 47
ElevatingPersonnel ...................... 47
Using Other Attachments .............. 49
Shut - Off....................................... 50
Towing and Tie Down ................... 50
General Maintenance
Routine Equipment Checklist ........ 51
Warning Decal Locations .............. 52
Maint. Schedule and Checklist...... 53
1. Lubrication Points.................... 57
2. Air Cleaner and
Restriction Indicator............... 58
3. Engine Cooling System ........... 61
4. Engine Oil and Filter................ 63
5. Engine Fuel System ................ 65
©1999 JLG Industries, Inc.
6. Engine Fan Belt Check............ 69
7. Hydraulic Oil and Filter ............ 70
8. Transmission Oil and Filter...... 73
9. Axle Oil .................................... 75
10. Wheel End Oil ......................... 76
11. Wheels and Tires .................... 78
12. Battery(s)................................. 79
13. Fuse/CircuitBreaker
Replacement ...................... ..81
14. Boom Chains & Wear Pads .... 84
15. Emergency Boom Lowering .... 90
Specifications
Fluid and Lubricant Capacities ..... 97
Tires .............................................. 98
Engine........................................... 99
Weights ......................................... 99
Machine Dimensions .................. 100
Electrical System ........................ 100
Stability Tipping Limits ................ 101
Table Of Contents