SkyWave ORBCOMM IDP-280 Montageanleitung

IDP-280/IDP-290

Hardware Guide

T212, Version 03

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Oct 2015

IDP-280/IDP-290 - Hardware Guide

T212, Version 03 ii © ORBCOMM Proprietary

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IDP-280/IDP-290 - Hardware Guide

TABLE OF CONTENTS

Legal Notice....................................................................................................................................ii

Contact Information......................................................................................................................ii

List of Figures............................................................................................................................... vi

List of Tables................................................................................................................................ vii

Preface.........................................................................................................................................viii

Purpose ......................................................................................................................................viii

Audience....................................................................................................................................viii

Errata Sheet................................................................................................................................viii

Notation .....................................................................................................................................viii

Reference................................................................................................................................... viii

Safety Disclaimer.......................................................................................................................viii

Safety Precautions........................................................................................................................ ix

Installation Warning .................................................................................................................... ix

Installer Responsibility................................................................................................................ ix

Limited Liability........................................................................................................................... x

Warranty....................................................................................................................................... x

User Serviceable Parts.................................................................................................................. x

1Product Overview ............................................................................................................... 1

1.1 Overview of the Messaging System................................................................................... 2

1.2 Features and Benefits ......................................................................................................... 3

1.3 Operating Modes................................................................................................................ 5

1.3.1 Peripherals ....................................................................................................................... 5

2Compliance.......................................................................................................................... 6

3Specifications....................................................................................................................... 8

3.1 Connector........................................................................................................................... 8

3.1.1 Connector Pinout ............................................................................................................. 8

3.2 Power.................................................................................................................................. 9

3.2.1 Input Range...................................................................................................................... 9

3.2.2 Power Consumption....................................................................................................... 10

3.2.3 Immunity to Power Supply Failure................................................................................ 10

3.2.4 Fast Transient Immunity................................................................................................ 10

3.2.5 Load Dump Circuitry..................................................................................................... 10

3.2.6 Fuse................................................................................................................................ 10

3.2.7 Inrush Current................................................................................................................ 10

3.3 Outputs............................................................................................................................. 11

3.3.1 Digital Output................................................................................................................ 11

3.4 Serial Interfaces................................................................................................................ 12

3.4.1 RS-232........................................................................................................................... 12

3.4.1.1 Auto RS-232 Power On/Off................................................................................................12

3.4.1.2 Force the RS-232 Driver On ...............................................................................................12

3.4.2 Event Notification.......................................................................................................... 13

3.5 RF Specifications ............................................................................................................. 13

3.5.1 Frequency ...................................................................................................................... 13

3.5.2 IDP-280 Standard Antenna............................................................................................ 13

IDP-280/IDP-290 - Hardware Guide

T212, Version 03 iv © ORBCOMM Proprietary

3.5.3 IDP-290 Low Elevation Antenna .................................................................................. 13

3.6 GPS/GLONASS............................................................................................................... 14

3.6.1 1 PPS Signal .................................................................................................................. 14

3.7 Physical Details................................................................................................................ 14

3.8 LED.................................................................................................................................. 17

3.9 Environmental.................................................................................................................. 17

3.9.1 Temperature................................................................................................................... 17

3.9.2 Environmental................................................................................................................ 17

3.10 Temperature Sensor.......................................................................................................... 19

4Installation......................................................................................................................... 20

4.1 Getting Started.................................................................................................................. 20

4.2 Prepare for the Installation ............................................................................................... 20

4.2.1 Shipping Box Contents.................................................................................................. 20

4.2.2 Identification.................................................................................................................. 20

4.2.3 Activate the Modem ...................................................................................................... 21

4.2.4 Required Tools and Materials........................................................................................ 22

4.3 Identify the Fuse Panel Location...................................................................................... 23

4.4 Determine a Suitable Mounting Location ........................................................................ 23

4.5 Route the Main Cable....................................................................................................... 24

4.6 Mount the Modem............................................................................................................ 25

4.6.1 Drill Mounting Holes (optional).................................................................................... 26

4.6.2 Mount the Modem ......................................................................................................... 26

4.6.3 Apply Dielectric Grease................................................................................................. 27

4.7 Protect the Cables and Cable Connectors......................................................................... 28

4.8 Connect to Power ............................................................................................................. 29

4.9 Register the Modem ......................................................................................................... 30

4.10 Cleaning Instructions........................................................................................................ 30

5Cable Assembly Instructions............................................................................................ 31

5.1 Required Tools and Materials .......................................................................................... 31

5.2 Cable Assembly Steps...................................................................................................... 32

6Troubleshooting the Modem............................................................................................ 36

6.1 Modem Does Not Register or Report............................................................................... 36

APPENDIX A IDP-290 OEM.................................................................................................. 37

Connectors.................................................................................................................................. 38

Physical Details........................................................................................................................... 40

Environmental............................................................................................................................. 42

Integration Guidelines................................................................................................................. 42

Field Installation......................................................................................................................... 43

APPENDIX B Order Part Numbers....................................................................................... 44

APPENDIX C Activation Information................................................................................... 45

APPENDIX D IDP-280 Blunt Cut Cable ............................................................................... 46

APPENDIX E IDP Extension Cable....................................................................................... 48

APPENDIX F Mounting Template......................................................................................... 50

APPENDIX G Branding Labels.............................................................................................. 51

Revision History .......................................................................................................................... 52

IDP-280/IDP-290 - Hardware Guide

Acronyms/Glossary..................................................................................................................... 53

IDP-280/IDP-290 - Hardware Guide

T212, Version 03 vi © ORBCOMM Proprietary

List of Figures

Figure 1 IDP-280 ....................................................................................................................... 1

Figure 2 IDP-290 ....................................................................................................................... 1

Figure 3 SkyWave's IsatData Pro Network ............................................................................... 2

Figure 4 IDP-280 with Side Connector...................................................................................... 3

Figure 5 IDP-280 with Bottom Connector................................................................................. 3

Figure 6 IDP-290 with Side Connector...................................................................................... 4

Figure 7 IDP-290 with Bottom Connector................................................................................. 4

Figure 8 Connector Pin Assignment (Male).............................................................................. 8

Figure 9 View of Modem Male Connector................................................................................ 9

Figure 10 Face View of Mating Connector (Female).................................................................. 9

Figure 11 Rear View of Mating Connector (Solder Cups).......................................................... 9

Figure 12 Digital Output............................................................................................................ 11

Figure 13 IDP-280 Top View Enclosure Dimensions (mm) ..................................................... 15

Figure 14 IDP-280 Side View Enclosure Dimensions (mm)..................................................... 15

Figure 15 IDP-290 Top View Enclosure Dimensions (mm) ..................................................... 15

Figure 16 IDP-290 Side View Enclosure Dimensions (mm)..................................................... 16

Figure 17 IDP-280/IDP-290 Bottom View Enclosure Dimensions (mm)................................. 16

Figure 18 Mobile ID Location................................................................................................... 21

Figure 19 Manage Terminals..................................................................................................... 21

Figure 20 Sample Activation Report ......................................................................................... 22

Figure 21 Sample Cable Placement in a Vehicle Cab ............................................................... 25

Figure 22 Bottom Connector and Side Connector (IDP-280 shown)........................................ 26

Figure 23 Location for Waterproof Sealing Compound............................................................ 27

Figure 24 Apply Silicone Lubricant to Connector..................................................................... 27

Figure 25 Key Slot..................................................................................................................... 28

Figure 26 Cable Connector and Locking Collar........................................................................ 28

Figure 27 Cable Management.................................................................................................... 29

Figure 28 LED Location............................................................................................................ 30

Figure 29 Basic Connector Parts for Soldering Configuration.................................................. 31

Figure 30 Recommended Stripping Length............................................................................... 32

Figure 31 Cable with Sealing Nut, Back Shell and Coupling Ring........................................... 32

Figure 32 Cable Grommet ......................................................................................................... 33

Figure 33 Red Gasket................................................................................................................. 33

Figure 34 Wires and Solder Cups.............................................................................................. 33

Figure 35 O-Ring over Connector Body.................................................................................... 33

Figure 36 Silicone in the Connector .......................................................................................... 34

Figure 37 Silicone in the Grommet............................................................................................ 34

Figure 38 Key Features in the Coupling Ring and Connector Body ......................................... 34

Figure 39 Cable Exit Area ......................................................................................................... 35

Figure 40 Assembled Sealing Nut ............................................................................................. 35

Figure 41 IDP-290 OEM Terminal............................................................................................ 37

Figure 42 IDP-290 OEM Side View.......................................................................................... 38

Figure 43 OEM Terminal Connector Pinout.............................................................................. 39

IDP-280/IDP-290 - Hardware Guide

Figure 44 Mating Connector Pinout .......................................................................................... 39

Figure 45 IDP-290 OEM Top View Dimensions (mm) ............................................................ 41

Figure 46 IDP-290 OEM Side View Dimensions (mm)............................................................ 41

Figure 47 Strain Relief Feature.................................................................................................. 43

Figure 48 Face View of Modem Blunt Cut Cable Connector.................................................... 46

Figure 49 Raw Cable Details..................................................................................................... 47

Figure 50 Extension Cable......................................................................................................... 48

Figure 51 Raw Cable Details..................................................................................................... 49

Figure 52 IDP-280 Branding Label (shown in inches).............................................................. 51

Figure 53 IDP-290 Branding Label (shown in inches).............................................................. 51

List of Tables

Table 1 Operating Modes......................................................................................................... 5

Table 2 Peripherals................................................................................................................... 5

Table 3 Connector .................................................................................................................... 8

Table 4 Electrical Pin Assignment ........................................................................................... 8

Table 5 Power Consumption .................................................................................................. 10

Table 6 GPS/GLONASS Power Consumption....................................................................... 10

Table 7 Inrush Current............................................................................................................ 11

Table 8 Auto RS-232 Power On/Off...................................................................................... 12

Table 9 RF Frequency Specifications..................................................................................... 13

Table 10 GPS/GLONASS Specifications................................................................................. 14

Table 11 Mass and Materials.................................................................................................... 16

Table 12 Temperature Ratings ................................................................................................. 17

Table 13 OEM Terminal Connector......................................................................................... 38

Table 14 Mating Cable Connector............................................................................................ 38

Table 15 Connector Pin Descriptions....................................................................................... 40

Table 16 Order Part Numbers................................................................................................... 44

Table 17 Order Part Numbers - Kits......................................................................................... 44

Table 18 Modem Mating Blunt-Cut Cable Color Code ........................................................... 47

Table 19 Extension Cable Wire Gauge .................................................................................... 49

IDP-280/IDP-290 - Hardware Guide

T212, Version 03 viii © ORBCOMM Proprietary

Preface

Purpose

This document provides an overview of the installation procedures and hardware

characteristics and specifications for IDP-280/IDP-290 modems.

Audience

This document is for technical readers. It provides information to ensure successful

installation and operation of IDP-280/IDP-290 modems.

Errata Sheet

Refer to the SkyWave Customer Support website for updates or for an Errata Sheet that

might be available after the release of this document. Always check the website for the

most current documentation.

Notation

Unless noted otherwise all references to the modem include the IDP-280 and the IDP-

290.

Hardware components and hardware labels in this document might not be exactly as

shown and are subject to change without notice.

CAUTION This safety symbol warns of possible hazards to personnel,

equipment, or both. It includes hazards that will or can cause

personal injury, property damage, or death if the hazard is not

avoided.

Note: A note indicates information with no potential hazard. A note indicates points

of interest or provides supplementary information about a feature or task.

Numbered lists indicate a series of steps required to complete a task or function.

Bulleted lists highlight information where order or sequence is not crucial.

Reference

The content of the following documents might be useful in conjunction with this guide.

These documents are available from the downloads section at support.skywave.com.

[T203] IDP Modem Developer Guide

Safety Disclaimer

SkyWave makes no warranties, representations or guarantees that the products and

network services are suitable for any use in any hazardous environments requiring fail

safe performance (including without limitation marine safety and distress systems,

operation of nuclear facilities, aircraft navigation or communications systems, weapons

systems, air traffic control and life support services) or any other application in which the

IDP-280/IDP-290 - Hardware Guide

failure of the products or network services could result in death or personal injury.

Solution Providers assume all liability associated with selling any products and network

services for any such applications, and Solution Provider will defend, indemnify, and

hold SkyWave harmless against any claims against SkyWave for loss, damage, liability,

or expense (including lawyers’ fees) arising out of or related to the sale by Solution

Providers or any Solution Provider Reseller, or the user by any end user, of any product

or network service.

Please read all cautions and warnings throughout this document.

Safety Precautions

The modem must comply with all safety precautions relating to the operation, usage,

service and repair of the modem. SkyWave assumes no liability for the customer’s failure

to comply with any of these precautions.

Caution warnings appear throughout this document.

Installation Warning

SkyWave recommends that this product be installed by the authorized distributor from

whom it has been purchased. By carrying out the installation of the product, the installer

assumes exclusive responsibility for, and agrees to indemnify SkyWave from, any injury

or damage of any kind arising from the installation.

Installer Responsibility

The installer is responsible for all injuries or damages arising out of or relating to any

wrongful or negligent act or omission of the installer (and/or any subcontractors) in

connection with the installation of any SkyWave product, except any such injuries or

damages arising solely from a defective SkyWave product. In addition to the liability

imposed upon the installer on the account of personal or property injury or damage,

bodily injury, including death, suffered as a result of the installer’s wrongful or negligent

installation of any SkyWave product, the installer assumes the obligation to defend,

indemnify and hold SkyWave harmless, including its directors, officers, employees,

agents and assigns, and to indemnify SkyWave, including its directors, officers,

employees, agents and assigns, from and against every damage, expense, liability or

payment arising out of or relating to such wrongful or negligent act or omission,

including legal and court fees. The installer also agrees to defend, indemnify and hold

SkyWave harmless, including its directors, officers, employees, agents and assigns, from

and against any wrongful or negligent act or omission committed by any subcontractor or

other person employed by or under the supervision of the installer for any purpose in

connection with the installation of SkyWave products, and to indemnify SkyWave,

including its directors, officers, employees, agents and assigns, from every damage,

expense, liability or payment arising out of or relating to such wrongful or negligent act

or omission, including legal and court fees. Every right, defence, and/or indemnity of

whatsoever nature applicable to SkyWave shall also be available and shall extend to

benefit and to protect the SkyWave’s directors, officers, employees, agents and assigns

and for such purposes SkyWave is or shall be deemed to be acting as agent or trustee on

behalf of and for the benefit of such companies and persons.

IDP-280/IDP-290 - Hardware Guide

Limited Liability

SkyWave’s liability is limited to the cost of repair or replacement of any of SkyWave’s

products during the warranty period. To the maximum extent permitted by applicable

law, SkyWave's total liability for damages of any kind, whether based on breach of

contract, tort (including negligence), product liability, incidental, special, consequential,

indirect or similar damages with product application and usages will be limited to an

amount equal to the product's original price paid by the Purchaser to SkyWave and this

limitation of liability is reasonable given the price of SkyWave's products. In no event

will SkyWave be liable to the Purchaser, any resellers of the Purchaser or any end user

for any lost profits or savings, lost business, loss of data, any telecommunications

breakdown, unavailability, downtime, interruption or delay, any suspension of service by

any third party service provider including Inmarsat or any incidental, special, indirect, or

consequential damages, whether based on breach of contract, tort (including negligence),

product liability, incidental, special, consequential, indirect or similar damages and

whether or not SkyWave has been advised of the possibility of such occurrence or

damage. The parties agree that the foregoing represents a fair allocation of risk

hereunder.

Warranty

SkyWave provides a manufacturer’s warranty to the original purchaser (Solution

Provider) that its products and services will perform in accordance with SkyWave’s

specifications and will be free from defects in material and workmanship for a limited

period of time. This warranty is limited to the repair and/or replacement of any defective

components experienced under normal specified operating use and storage conditions, at

SkyWave’s discretion. Please check your Solution Provider agreement for warranty

details and conditions. It does not cover any damages caused or associated with the

product’s misuse. The end-user’s only remedy or recourse is against the Solution

Provider, and any experience with defective products should be communicated to your

Solution Provider. Shipping of defective product, back to the Solution Provider will be in

accordance with the Solution Provider’s instructions and should be accompanied with a

fault report. SkyWave is not responsible for corrosion damage caused by improperly

assembled or installed cables. Warranty is void if unit is opened.

A fault report is required for each unit returned under warranty. Please contact

SkyWave’s Customer Support for additional information.

User Serviceable Parts

The modem contains no user serviceable parts or replaceable fuses.

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