Slant/Fin VICTORY II VHS Series Leitfaden

User’s Information Manual

FORYOUR SAFETY:

• Before operating this boiler, READ this manual.

• DO NOT attempt to install, service or repair this boiler yourself. There are no user serviceable parts.

Contact a qualified service agency if your boiler needs repair or maintenance. Ask your gas supplier

for a list of qualified service agencies.

• A qualified service agency should inspect the venting system of this boiler on an annual basis.

— DO NOT store or use gasoline or

other flammable vapors and liquids in

the vicinity of this or any other

appliance.

— WHAT TO DO IFYOU SMELL GAS

• DO NOT try to light any appliance.

• DO NOT touch any electrical switch.

DO NOT use any phone in your

building.

• Immediately call your gas supplier

from a neighbor's phone. Follow the

gas supplier's instructions.

• If you cannot reach your gas supplier,

call the fire department.

— Installation and service must be per-

formed by a qualified installer, service

agency or the gas supplier.

WARNING: If the information in this

manual is not followed exactly, a fire

or explosion may result causing

property damage, personal injury or

loss of life.

Your gas boiler must be installed and serviced by a qualified service agency or

gas supplier.The lack of proper service can result in a dangerous condition.

PUBLICATION NO.VH-UIM

Part No. 44-0799

Printed in U.S.A. 499

Residential • Gas-Fired • Hot Water Boilers

VICTORY II SERIES GAS BOILERS

This manual must be left with owner, hung on

or adjacent to the boiler. Owner should retain

manual for future reference.

VICTORY II

Figure 1. Location and identification of parts

DO NOT use this boiler if any part has been

underwater. Immediately call a qualified serv-

ice technician to inspect the boiler and to

replace any part of the control system and

any gas control which has been underwater.

WARNING

Should overheating occur or the gas

supply fail to shut off, DO NOT turn off

or disconnect the electric supply to the

circulator pump. Instead, shut off the

gas supply at a location EXTERNAL to

the appliance.

WARNING

SLANT/FIN DOES NOT PERMIT THE USE OF VENT

DAMPERS ON VICTORY II SERIES BOILERS.

OTHER DAMPERS OR DEVICES WITH SIMILAR

PURPOSE ARE NOT PERMITTED.

WELCOMETO OUR VALUED CUSTOMER

You are now the owner of a Slant/Fin Victory

gas-fired boiler, another quality heating product

designed and manufactured by an industry leader,

to provide your family with many years of reliable

comfort and trouble-free performance.

The care and maintenance of your new boiler is

important to prevent a hazardous condition which

might result from lack of proper servicing.

Therefore, you should perform regular “owner”

inspections as described in this manual (and report

any concerns to a qualified service technician) as

well as have your boiler serviced by a qualified

service technician at least once a year, preferably

before the beginning of each heating season.

LIGHTING INSTRUCTIONS

Locate, read and then follow the procedures on the

lighting instructions label attached to the boiler. For

reference, we have reproduced those instructions

in this manual.

Keep the boiler area clean and free of all materials that can burn.

NEVER close or reduce openings that supply air for the boiler fire and for ventilation.

Blower assembly

Air flow proving switch

120/24V transformer

Circulator

Condensation trap

Pressure relief valve

Aquastat sensor

Adapter and condensation drain

Electronic Aquastat

Junction box

Smart Valve

(gas valve and ignition control)

VICTORY II

INSPECTION

Your boiler and heating system will last an indefinitely

long time at full efficiency, if it is inspected regularly

and is kept in good repair and adjustment.You, the

user, should make regular inspections, and report any

problems to your service agency. At regular intervals,

you should have that agency inspect the system, clean

the boiler and make repair adjustments as necessary.

What you and the service agency should do is listed

below. Contact your gas supplier for a list of qualified

service and repair agencies.

USER INSPECTION

The user should make the following inspections at

least once each month during the heating season and

once just before cold weather starts:

1. Venting System Inspection

A. Horizontal or Vertical Pressure

Venting Inspection

All Victory II boilers may be vented horizontally

through an outside wall (see Figure 2), through

the roof (see Figure 3) or vertically utilizing an

existing chimney as a chase (see Figure 4). In

all cases a 3" diameter AL29-4C* stainless steel

venting material MUST be used.

Inspect the system regularly for condensation,

corrosion and/or physical damage. A qualified

professional should service the boiler annually

and include such an inspection at that time.The

homeowner should look over the system month-

ly for damage, water stains, any signs of rust,

other corrosion or separation of the flue (vent)

and fittings.

Should an inspection turn up signs of condensa-

tion, corrosion or damage, the boiler should be

shut down immediately and the condition should

be corrected by a qualified professional.

If the boiler is vented horizontally through the

wall, the outside termination and screen should

be checked for any debris blocking the opening

and cleaned as required.

B. Chimney or Type “B” venting

Only models VH-90, VH-120, VH-150 and VH-

180 may be vented directly into a chimney with

5, 6, or 7 inch diameter standard metal smoke

pipe (galvanized). See Figure 5. Make sure pipe

joints are snug and are fastened with screws.

The chimney joint should be filled with cement

to prevent leakage.There should be no visible

signs of rust or salts from water evaporation.

*: AL-4C is a registered trademark of Allegheny Ludlum Corp.

Figure 2. Horizontal pressure venting, side wall venting

Figure 3.Vertical pressure venting through the roof

VICTORY II

2. Condensation Drain Trap Inspection

Check condensation drain trap to be full of water.

Check for deterioration of the tubing. Check that

trap is not plugged. DO NOT operate the boiler

without filling the trap with water to prevent flue gas

discharge into space.The drain should extend to a

floor drain or to a container which may require

emptying periodically.

3. Piping Inspection

Look at all water piping.There should be no leaks

or signs of leaks at any pipe joints or around the

boiler.

4. System Water Pressure Inspection

The temperature and pressure gauge indicates the

pressure in the boiler at each water temperature.

For most installations, it should indicate about 12 to

15 psi pressure when temperature is about 70 to

100 degrees F and from 15 psi to 25 psi when tem-

perature is up to 240 degrees F. FOR YOUR SYS-

TEM, there is one correct pressure for each tem-

perature. ASK YOUR INSTALLER OR SERVI-

CEPERSON TO EXPLAIN AND SHOW YOU.

Learn

what normal pressures to look for.

If pressure

decreases

from normal, your system is losing

water. If pressure

rises

from normal, the relief valve

will open to relieve the pressure. Call your service

organization if pressures are higher or lower than

normal, and if the relief valve spills water. Repair or

adjustment is needed.

5. Diagnostic Light

With main burners firing, the diagnostic indicator

light status must be “bright-dim” indicating normal

operation, it is “off” when main burners are not fir-

ing (normal condition). When a system failure

occurs, indicator light will show a series of flashes.

The number of flashes that occur after the short no-

flashing intervals indicate system problem. Using

the following table, determine failure for number of

flashes you counted. Call a qualified service techni-

cian and report your boiler model plus the number

of flashes you counted and the code for the flashes.

This will help the service technician arrive with

appropriate replacement parts.

WARNING: Only a trained, experienced service

technician should perform troubleshooting.

6. Unusual Noise

Stand near the boiler and look and listen. As the

burners start and shut off, there should be no

unusual noise. No fire should be visible coming out

from the front of the boiler when the burners start

or run.

Figure 4.Vertical pressure venting through chimney

Figure 5. Chimney venting

7. Boiler Room Air Supply Inspection

Ample air is required for your boiler to burn fuel

cleanly and safely. Check to make sure all air vents

are open and free of obstruction. Air needs are

greatest in cold weather.

WARNING: The flow of combustion and ventilating

air to the boiler should not be obstructed.

WARNING: If you find any problem during your

inspection, call for service immediately.

Annual Service Technician Inspection

A trained and qualified service technician should per-

form these inspections before each heating season:

1. Safety Check

Removing Control Box (cover). See figure 6. To

remove control box:

a. Turn back screw 1/4 turn clockwise to open

position .

b. Remove two sheet metal screws in the top of

control box.

c. Remove control box.

To replace the box, reverse procedure. Be sure that

black screw is in the lower bracket receptacle and

lock position .

VICTORY II

Diagnostic Indicator Light (LED) Codes

LED Status Indicates

Bright - Dim Normal operation, boiler heating period

Off 1.Thermostat not calling for heat, normal operation

2. High limit of electronic Aquastat open, normal condition

3. No power

4. Defective Aquastat

5. Defective transformer

6. Harnesses plug-in connector is not securely connected at both ends

7. Damaged harnesses or connectors

2 Flashes Air flow proving switch remains closed longer than 30 seconds after

call for heat begins

3 Flashes 1. Ignition system control switch on Smart Valve is on “OFF” position

2. Air flow proving switch remains open longer than 30 seconds after

combustion air blower energized

3. Obstruction or restriction in boiler venting system

4. Blower motor not operating

4 Flashes Roll-out switch open

5 Flashes Improper flame signal

6 Flashes System Lockout

1. Gas supply off or at too low pressure to operate boiler

2. Damaged or broken hot surface ignitor (HSI)

3. Boiler not properly earth grounded

4. Pilot burner flame not adjusted properly

5. Flame sensor contaminated

6. Defective pilot burner lead wires

VICTORY II

Figure 6. Figure 7.

A. High Limit Control Test

Set thermostat high enough for water tempera-

ture to reach high limit control setting of electron-

ic Aquastat.When this temperature is reached,

the high limit switch should open and the main

gas valve should close automatically. The diag-

nostic indicator light (LED) on Smart Valve

should turn off.

B. Gas Control Safety Shutdown Test

With main burners firing, disconnect sensor and

ignitor wires by removing plug-in wires from C2

connector on the Smart Valve (see Figures 9

and 10). Gas valve should shut off the main

burners. After approximately 90 seconds, the

diagnostic indicator light should flash 6 times.

C. Air Flow Pressure Switch Test

With main burners firing, remove plastic hose

from Pressure Switch (see Figure 7). Gas valve

should shut off the main burners. After approxi-

mately 90 seconds, the diagnostic indicator light

should flash 6 times.

WARNING: If any of the above controls fail to operate

properly, they must be replaced.

D. Checking for Gas Leaks

Using soap solution, check for gas leaks from

meter to burner, including gas piping, manifold

and pilot burner.

DO NOT use open flame.

2. Venting System Inspection

See Page 3 for instruction.

3. Condensation Drain Trap Inspection

See Page 4 for instruction.

4. Piping Inspection

Check the following:

A. Water piping and accessories for leaks. Slightest

leaks should be corrected.

B. System to be full of water and pressure to

remain stable at correct setting on gauge.

C. Air-control system. Noise and air binding in radi-

ation should not occur.

D. Low water cutoff for operation (see instructions

furnished with unit).

E. Check water pressure and add water slowly to

system when needed. If much water is added,

venting may be necessary. Regular loss of water

from boiler system may indicate either a system

leak, or a faulty air control system, or a faulty

automatic fill valve.

5. Boiler Room Air Supply Inspection

Check air vents for continued positive supply of air

as required. Air needs are greatest in cold weather.

Air vents must be open and free of obstruction.

WARNING: The flow of combustion and ventilating air

to the boiler should not be obstructed.

ANNUAL SERVICE TECHNICIAN INSPECTION

AND CLEANING

A. Flue passage cleaning

See Figure 8. It is suggested that paper be placed on

burners to collect any foreign material in cleaning flues.

1. Remove control box (see instruction under

“Safety Check”).

VICTORY II

2. Remove jacket top.

3. Remove inducer assembly.

4. Remove flue collector.

5. Use wire brush to clean flue passages.

6. Replace flue collector and re-seal with

furnace cement.

7. Replace inducer assembly, jacket top and

control top.

8. Remove and dispose of paper and accumulated

material.

B. Cleaning of burners

If burners’ surfaces are not clean, or uneven flame

indicates plugged burner parts, remove and clean

burners.

1. Disconnect sensor and ignitor wires by removing

plug-in wires from C2 connector on the Smart

Valve (see Figures 9 and 10).

2. Remove pilot gas line at gas valve.

3. Disconnect pilot burner assembly from pilot

bracket.

4. Lift burner and remove burner from orifice.

5. Clean burners.To clean burners, run a clean flue

brush up the tube until all foreign matter is

removed.

6. Replace burners, pilot assembly, ignitor and sen-

sor wires.

7. Adjust burners and pilot flame.

C. Adjust main burners and pilot flames. See

“Installation and Operating Instructions”, Publication

VH-40 for instructions.

D. Check input gas rate to the burners. See Publication

VH-40 for instructions.

E. To prolong the life of inducer motor, lubricate with 6

drops of Anderol 465 annually.

FLAME ROLL-OUT SAFETY SHUT-OFF SWITCH

All Victory II boilers are equipped with a single use

flame roll-out safety shut-off switch. It will shut off main

gas burners in the event the flow of combustion prod-

ucts through the boiler flue passages are reduced. If this

safety switch has actuated to shut off the main burners,

DO NOT attempt to place the boiler in operation, but

contact a qualified service agency.

SAFETY AND OPERATING INSTRUCTIONS

Follow the lighting instructions in this manual.These

instructions are also attached to the boiler.

SAFETY INFORMATION

ForYour Safety Read Before Operating

WARNING: If you do not follow these instructions

exactly, a fire or explosion may result causing prop-

erty damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device

which automatically lights the pilot. DO NOT try to

light the pilot by hand.

B. BEFORE OPERATING smell all around the appli-

ance area for gas. Be sure to smell next to the floor

because some gas is heavier than air and will settle

on the floor.

WHAT TO DO IFYOU SMELL GAS:

• DO NOT try to light any appliance.

• DO NOT touch any electric switch: DO NOT use

any phone in your building.

• Immediately call your gas supplier from a neigh-

bor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire

department.

Figure 8.

VICTORY II

C. DO NOT use this appliance if any part has been

underwater. Immediately call a qualified service tech-

nician to inspect the appliance and to replace any

part of the control system and any gas control which

has been underwater.

OPERATING INSTRUCTIONS

1. STOP! Read the safety information on page 7.

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the appliance.

4. This appliance is equipped with an ignition device which

automatically lights the pilot. DO NOT try to light the pilot

by hand.

5. Move the ignition system control switch to the OFF

position.

6. Wait five (5) minutes (longer for propane) to clear out any

gas.Then smell for gas, including near the floor. If you

smell gas, STOP! Follow “B” in the safety information on

page 7. If you don’t smell gas, go to next step.

7. Move the ignition system control switch to the ON

position.

8. Turn on all electric power to the appliance.

9. Set thermostat to desired setting.

10. If appliance will not operate, follow the instructions

“To Turn Off Gas To Appliance” and call your service or

gas supplier.

To Turn Off Gas to Appliance

1. Set thermostat to lowest setting.

2. Turn off all electric power to the appliance if service is to be

performed.

3. Move the ignition system control switch to the

OFF position.

4. Turn off the gas supply to the appliance.

■

Figure 10.

Figure 9.

Your gas boiler must be installed and serviced by a

qualified service agency or gas supplier. The lack of

proper service can result in a dangerous condition.

SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600

FAX: (516) 484-5921 •

Canada: Slant/Fin

LTD/LTEE

, Mississauga, Ontario

www.slantfin.com

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