SLK SOLAR PV MODULE Bedienungsanleitung







AssemblyinstructionsforSLKSolarroofmountsystem‐RevL  Page1of38



ASSEMBLYINSTRUCTIONSFORSLKSOLARPVMODULE

ROOFMOUNTSYSTEM





TABLEOFCONTENTS



NoticesandsafetyPage2

GeneralprocedurenotesPage4

InstallationmaterialsandtoolsPage5

PartdiagramsPage5

ElevationViewsPage7

AssemblysequencePage9

TiltbracketassemblyandinstallationPage10

SubstrateassemblyPage12

Panelassembly:

4x1&3x1Page13

GeneralmoduletospargroundingPage17

TiltAccessFeaturePage18

PanelinstallationPage19 

LaterallinkassemblyPage21

WinddeflectorassemblyPage22

BallastpaninstallationPage28

ConnectorinstallationPage32

SparfielddrillingPage34









AssemblyinstructionsforSLKSolarroofmountsystem‐RevL  Page2of38



NOTICESANDSAFETYPRECAUTIONS



Readthisdocumentbeforebeginninginstallationwork.Planforsafepracticeduringanyinstallationactivitywithrespectto

hazardsfromtripping,falling,lifting,repetitivestress,andanyoverheadorelectricalhazards.Whenworkingclosetobuildingroof

edges,considerprotectionoptionsthatreduceworkerexposuretofallhazards.RefertoOSHASub‐Chapter7,Group1,Article2.



TheSLKSolar®RoofMountSystem(RMS)ismadefromaluminumalloy,fastenedtogetherwithstainlesssteelassemblyhardware.

AluminumalloycomponentsaremanufacturedperASTMB209andASTMB221.5052‐H32isusedforsheetmetalcomponents,and

tempered6000seriesalloysareusedforextrudedcomponents.IntheformsusedinSLKSolar,thesematerialsareconsideredtobe

non‐toxic.Metalcomponentsoftenhavesharpedges.Handlecarefully!Wearingglovesisgoodpractice.



Thisdocumentisnotprescriptiveregardingsafetyanddoesnotpurporttoaddressallthesafetyconcernsthatmayarisewithits

use.Contractorsshouldbecomefamiliarwithallapplicablesafety,healthandregulatoryrequirementsbeforebeginningwork.



Electricalsafetynotice–AnytimeaSLKSolarpanelcontainstwoormoreelectricallyinterconnectedmodules,ashockhazardis

present.SLKSolarisamechanicalsystemandcontainsno“live”parts.Mechanicalinstallersandelectriciansshouldcoordinatein

ordertoensurethatallpersonnelareawareofelectricalhazards.



Precedence–TheSLKSolarRMSpositionsandsecuresphotovoltaicmodules.DC“stringing”andinterconnectionofthemodules

requiresplacementofconduit,conduitﬁttingsandcombinerboxes.Nothinginthisdocumentisintendedtolimittheallocationof

rooftopspaceortocontrolcraftswithrespecttoworkprecedenceandcoordination.



Buildrate–Estimatedmechanicalinstallationrate(modulesperday)foranarrayconsistingofcommercial‐classmodulesinstalled

withaSLKSolarRMSandassumingawell‐equippedfour‐personcrewisontheroofandworking7.5hours/daywithfulltask

interchangeability:>120modules/day.



As‐builtdocumentationprocess–On‐roofuseandmark‐upofthisdocumentandthedrawingsandprintedmatterreferredtoin

thisdocumentisgoodpractice.Markupandannotatethedrawingsonaregularbasis,notingcompletions,exceptions,dimensional

inconsistencies,etc.



Fieldmodiﬁcations–UnauthorizedﬁeldmodiﬁcationofSLKSolarcomponentsorassembliesmayaffectSLKSolarwarranty

coverage.ProvidemarkedupdrawingsforSLKSolar’sreview,commentandapprovalpriortoattemptinganyﬁeldmodiﬁcations.



Workarounds–Workerslayingoutorinstallingarraysonrooftopsmayencounterundocumentedorunexpectedobstacles

requiringaworkaround.SincePVarraysareintendedtobeprimarilyregularandrepeatingstructures,workaroundsshouldbe

notedonworkingdrawings.Whenaworkaroundaffectsthelocationoftwoormoremodulesatonce,thesupervisorshouldbe

advisedandtheworkaroundshouldbeevaluatedandthencompletedinamannerthatensuresthattheremainderofthearrayis

notaffected.



Roofsurface–Alllargeﬂatroofshavepitchandundulation,jointedassemblies,andmayalsohavelevelseparationsandparapets.

Variousroof‐mountedﬁttings,airventpipesandequipmentsuchasHVACorprocessequipmentmayalsobeencountered.The

preciselocationofmanyrooftopdetailsisnotknownsincesuchdetailsareinstalledunderconditionsinwhichtheworkeror

contractormayhavediscretionregardingﬁnallocation.



FireSafeRoof–TheSLKSolarRMSistobemountedoverafireresistantroofcoveringratedfortheapplication.TheSLKSolarRMS

isnotmeantforslopedroofswheretheslopeisgreaterthan1½”:12”(7°or12%).









AssemblyinstructionsforSLKSolarroofmountsystem‐RevL  Page3of38



Fit‐up–SLKSolarisadesigned‐ﬁtsystemandisassembledusingfastenersandassemblyboltsets.Matchingholelocationsare

engineeredtoensurelong‐termreserveassemblystrengthandlifecyclereliability.Sinceundulationandslopeisrequiredtoensure

roofdrainage,SLKSolarincorporatesfeaturesthatallowthearraytofollowtheroofcontour.Line‐upforﬁnalboltedconnection

typicallyinvolveslight“buckingin”duringassembly.Adriftpinisausefultoolwithwhichtoalignholesforcross‐bolting.



Rooflifeandcare–Theservicelifeofanyroofiscontingentuponcarefortheroofespeciallyduringequipmentinstallationona

roof.Avoidconcentratedloadsontheroof.NeverdragSLKSolarcomponentsintoplace.Instead,elevatethecomponent,andthen

moveitmanuallyorwithacart.Locateitandthenplaceit“onspot.”Toensurerooﬁngsystemwarrantycontinuation,workwith

rooﬁngsysteminstallationcontractorstoensurerooﬁngsystem–arraycompatibility.



WARNING!Single‐plyroofsarenotdamagetolerant.Avoidaccumulationofmetalﬁnesthatresultfromdrillingorsawingmetal

components.Metalﬁnesembeddedinthesolesofshoescandamagesingle‐plyroofs.



Fasteners–AllrequiredfastenersarefurnishedwiththeSLKSolarRMS.Allfastenersare18Cr‐8Nistainlesssteel.Foranyassembly,

ﬁnishinitialboltedassemblytoﬁngertight.RefertotheInstallationManualfordetailedinformationonapplication.Button‐head

capscrews(BHCS)areprecision,low‐proﬁlefasteners.Useofair‐poweredtoolsthatdonotincorporatemeanstolimitapplied

torquemaydamagetheheadofthesefastenersandisnotrecommended.



Finalinspection–VisuallyinspectassembledSLKSolararrays,roof‐mountedorgroundsupported.Thesuggestedprocessconsistsof

arow‐by‐rowwalk‐throughandthenaperimeterwalk‐around,aftermechanicalassembly,beforeelectricalcompletion.Reportany

distortionintheassemblytoSLKSolar.Arraysubstratesupportsshouldbeinfullcontactwiththeroofortheground.Anyindication

ofunevendistributionofweightshouldbeevaluatedandcorrectedbeforecontinuingwithelectricalﬁnishing.







AssemblyinstructionsforSLKSolarroofmountsystem‐RevL  Page4of38



GENERALPROCEDURENOTES



A.TheSLKSolarsystemassemblesmodulesintopanelsasfollows:

 4x1–4modulesassembledintoonepanel

 3x1–3modulesassembledintoonepanel

2x1–2modulesassembledintoonepanel



B.Tiltbrackets

Tiltbracketsaremulti‐functionSLKSolarassemblies.Togetherwithlongitudinallinks,tiltbracketsmakeuptheSLKSolar

roofsubstrate.Tiltbracketsenablefree‐standingarraysupportandallowformechanicalanchoring.Tiltbracketbasescan

beadaptedtoanyrooftype.Tiltbracketcoverssetthearrayangleofincidence,connectSLKSolarpanelstothesubstrate

sub‐systemandestablisharrayrowspacing.



Tiltbracketsareconﬁguredforeasyﬁeldassemblyandareshippedintwoparts.Tiltbracketcoversareshippedinasemi‐

formedconditionandneedfinalformingtobecompletedon‐siteandarethenattachedtothetiltbracketbases.This

minimizesonsitestorageandreducesshippingandhandlingbulk.



Assemblytimefortiltbracketisabout10seconds.Theassemblyprocessisworkerfriendly.Asistrueforanyprecision

assembly,alighttouchworksbest.



Donotover‐bendthetiltbracketcover.



C. TILTACCESS™isauniquefeaturetoSLKSolarthatletsyouﬂipthepanelsupandoutoftheway.

Duringinstallationdonotleavepanelsunattendedinthetiltupposition.Donotplacepanelsinlockedtiltuppositionif

windsexceed15mph.



D.Temporaryballast

Attheendofeveryworkday,ensureallcomponentsaresecurelyattached.Temporaryballast(i.e.sandbags)maybe

requiredtosecurethesystemtotheroofduringtheinstallationprocesstopreventmovementordamageduetowind.



E.Safety

Foralldayhandlingofaluminumcomponents,weargloves.



Becarefulofpinchhazards,especiallywhenloweringpanelsontotiltbrackets









AssemblyinstructionsforSLKSolarroofmountsystem‐RevL  Page5of38



REQUIREDINSTALLATIONMATERIALSANDTOOLS



1. Minimumsix(6)sawhorses(e.g.Stanley2wayadjustablesawhorses,32”high,4”longand29”wide.Stanleypart

number11012)

2. Torquewrench

3. Cordlessscrewdriverwithtorqueadjustment

4. Rubbermallet

5. 1/2”wrench

6. 9/16”wrench

7. 1‐1/8”wrench

8. Hexbitdrivers‐3/16”,5/32”,7/32”

9. Driftpin

10. Wirecutters

11. Pliers



PARTDIAGRAMS

Spar

(aluminumextrusion)



Longitudinallink

(aluminumextrusion)



Anchorblock

(aluminumextrusion)



Laterallink

(aluminumextrusion)

Pivotblock

(aluminumextrusion)

Clampblock

(aluminumextrusion)



Tiltbracketbase

(aluminumsheetmetal)



Tiltbracketcover

(aluminumsheetmetal)



Endrowtiltbracketcover

(Aluminumsheetmetal)









AssemblyinstructionsforSLKSolarroofmountsystem‐RevL  Page6of38



PARTDIAGRAMS

Eastwinddeflector

(aluminumsheetmetal)



Westwinddeflector

(aluminumsheetmetal)



EndEastdeflector

(aluminumsheetmetal)



EndWestdeflector

(aluminumsheetmetal)



Enddisc

(aluminumextrusion)



Deflectorclip

(Stainlesssteel)



Drilljig



Longlinkclamp

(stainlesssteel)



ZClampArm

(stainlesssteel)

Ballastpan

(aluminumsheetmetal)



Flashablepostanchor(FPA)

(machined/weldedaluminum)









AssemblyinstructionsforSLKSolarroofmountsystem‐RevL  Page7of38



ELEVATIONVIEWOF5°SYSTEM

(notetiltbracketsaretransparentforclarity)



ELEVATIONVIEWOF10°SYSTEM

(notetiltbracketsaretransparentforclarity)



PVModule

Tiltbracket

Pivotblock

Anchorblock

EndDisc

Wind

deflector

Spar

Clamp

block

Lateral

link

Endrowtiltbracket

(smallersizethantiltbracket)

Wind

deflector

Northendrow

tiltbracket

r

Tiltbracket

Clamp

block

PVModule

Pivotblock

EndDisc

LongLink

Spar

Tiltbracket

Endrowtiltbracket

(smallersizethantiltbracket)

LongLink







AssemblyinstructionsforSLKSolarroofmountsystem‐RevL  Page8of38



ELEVATIONVIEWOF15°SYSTEM

(notetiltbracketsaretransparentforclarity)



ELEVATIONVIEWOF20°SYSTEM

(notetiltbracketsaretransparentforclarity)





Wind

deflector

Laterallink

Clampblock

Pivotblock

Anchorblock

Enddisc

Spar

Tiltbracket

PVModule

Endrowtiltbracket

(smallersizethantiltbracket)

Laterallink

Clampblock

PVModule

Pivotblock

Enddisc

SparAnchorblock

Tiltbracket

Endrowtiltbracket

(smallersizethantiltbracket)

Wind

deflector

Endrowtiltbracket

(smallersizethantiltbracket)

Endrowtiltbracket

(smallersizethantiltbracket)

Longlink







AssemblyinstructionsforSLKSolarroofmountsystem‐RevL  Page9of38



ASSEMBLYANDINSTALLATIONSEQUENCE



1. Assembletiltbracketbendingjig.

2. Assembletiltbrackets.

3. Installtiltbracketsandlongitudinallinksonroof.

4. Layoutmodulesandsparsonsawhorses.

5. Attachclampblockstospars.

6. Attachmodulestospars.

7. Installgroundingscrews

8. Attachpivotblocksandanchorblockstospars.

9. Attachpanelstotiltbrackets.

10. Hookupmoduleleads.

11. Attachlaterallinks.

12. Attachwinddeflectorsonnorthrows.

13. Installenddiscs.

14. Installballastpansand/orconnectorpostassemblies.









AssemblyinstructionsforSLKSolarroofmountsystem‐RevL  Page10of38



TILTBRACKETASSEMBLYANDINSTALLATION



Step1.–Tiltbracketjigassembly

Beforebeginningassemblyofthetiltbracketsabendingjigmustfirstbemadewhichwilleaseassembly.(10degreesystemshown)



Thebendingjigismadeasfollows;taketwotiltbracketcoversandbendthemoveralongitudinallink(refertoStep2),beingcareful

nottooverbend.Attachthetiltbracketcovertothetiltbracketbaseasshowninstep3below.Attachalongitudinallinkbetween

thetwotiltbracketsasshownbelowusingtwo(2)3/8”‐16x2.25”HHCSand3/8”Hexnuts,(note:longitudinallinkisonlyattachedto

theupperholeinthetiltbracketswhenusedasjig).Thebendingjigisnowreadytobeused.



Step2.–Bendtiltbracketcovers

Layatiltbracketcoveroverthelongitudinallinkandbendthesidesofthecoverinwards,beingcarefulnottooverbend.Thetilt

bracketcoverwillhavealittlespringback.

Longitudinallink

Tiltbracketcover

PartsUsed

Tiltbracketcover

Tiltbracketbase

Longlink

3/8”‐16x2.25”HHCS

3/8”‐16Hexnut

Inhaltsverzeichnis

Beliebte Solarpanel Handbücher anderer Marken

Navitron

Navitron HFC-2 Bedienungsanleitung

AXITEC

AXITEC 60-CELL Bedienungsanleitung

thermital

thermital TSOL 20 N BLU Bedienungsanleitung

AZO Digital

AZO Digital MPPT-3000 Bedienungsanleitung

Clenergy

Clenergy PV-ezRack SolarTripod Bedienungsanleitung

Beretta

Beretta SCF-20N Bedienungsanleitung

moovo

moovo KSM001 Produkthandbuch

solarwatt

solarwatt EasyIn 60M Series Bedienungsanleitung

Solarland

Solarland Portable Series Handbuch

Ubiquiti

Ubiquiti sunMAX Bedienungsanleitung

Lippert

Lippert Furrion FSFP37MW-BL Bedienungsanleitung

Sonnenkraft

Sonnenkraft GK5-HP Bedienungsanleitung

REC

REC TwinPeak 2S Mono 72 Series Bedienungsanleitung

Sunforce

Sunforce 50039 Bedienungsanleitung

Flexsolar

Flexsolar C100 Leitfaden

Süd Solar

Süd Solar 03005 Bedienungsanleitung

Kodak

Kodak SP21 Bedienungsanleitung

Carmanah

Carmanah Go Power! Solar Flex GP-FLEX-30 Bedienungsanleitung