SMA CL-REL-KIT-1-SP Bedienungsanleitung

Spare-part set "AC Relay Assembly" for SUNNYTRIPOWER

60-10 / 60-US-10 / 60-JP-10 and for MLX 60

CL-REL-KIT-1-SP

STP60-ACRLY-EMV-RM-xx-10 | Version 1.0

STP60-ACRLY-EMV-RM-xx-102

ENGLISH Replacement Manual ............................................................... 3

DEUTSCH Austauschanleitung ................................................................ 44

ESPAÑOL Instrucciones para la sustitución ...........................................86

FRANÇAIS Instructions de remplacement .............................................128

ITALIANO Istruzioni per la sostituzione................................................171

NEDERLANDS Vervangingshandleiding .....................................................212

PORTUGUÊS Manual de substituição........................................................255

TÜRKÇE Değiştirme kılavuzu..............................................................297

日本語交換説明書 ...........................................................................338

Contact...................................................................................379

Legal Provisions

SMA Solar Technology AG

Replacement Manual STP60-ACRLY-EMV-RM-xx-10 3

Legal Provisions

The information contained in these documents is the property of SMA Solar Technology AG. No

part of this document may be reproduced, stored in a retrieval system, or transmitted, in any form or

by any means, be it electronic, mechanical, photographic, magnetic or otherwise, without the prior

written permission of SMA Solar Technology AG. Internal reproduction used solely for the purpose

of product evaluation or other proper use is allowed and does not require prior approval.

SMA Solar Technology AG makes no representations or warranties, express or implied, with

respect to this documentation or any of the equipment and/or software it may describe, including

(with no limitation) any implied warranties of utility, merchantability, or fitness for any particular

purpose. All such representations or warranties are expressly disclaimed. Neither SMA Solar

Technology AG nor its distributors or dealers shall be liable for any indirect, incidental, or

consequential damages under any circumstances.

The exclusion of implied warranties may not apply in all cases under some statutes, and thus the

above exclusion may not apply.

Specifications are subject to change without notice. Every attempt has been made to make this

document complete, accurate and up-to-date. Readers are cautioned, however, that product

improvements and field usage experience may cause SMA Solar Technology AG to make changes

to these specifications without advance notice or per contract provisions. SMA Solar Technology

AG shall not be responsible for any damages, including indirect, incidental or consequential

damages, caused by reliance on the material presented, including, but not limited to, omissions,

typographical errors, arithmetical errors or listing errors in the content material.

Trademarks

All trademarks are recognized, even if not explicitly identified as such. Missing designations do not

mean that a product or brand is not a registered trademark.

SMA Solar Technology AG

Sonnenallee 1

34266 Niestetal

Germany

Phone +49 561 9522-0

Fax +49 561 9522 100

www.SMA.de

E-mail: [email protected]

Status: 7/24/2023

ENGLISH

1 Information on this Document SMA Solar Technology AG

Replacement ManualSTP60-ACRLY-EMV-RM-xx-104

1 Information on this Document

1.1 Validity

This document is valid for:

• CL-REL-KIT-1-SP (AC relay assembly)

1.2 Target Group

The tasks described in this document must only be performed by qualified persons. Qualified

persons must have the following skills:

• Within the SMA factory warranty, participation in an SMA training course is mandatory for

carrying out the activities described in this document. The type of training and the media used

may vary from country to country. The type and method of training can therefore vary from

country to country, but must have been completed before the service is provided.

• Outside the SMA factory warranty, SMA Solar Technology AG recommends participation in

an SMA training course to perform the activities described in this document. This ensures the

quality requirements for proper replacement of assemblies. The type of training and the media

used may vary from country to country.

• Knowledge of how to safely disconnect SMA inverters

• Knowledge of how an inverter works and is operated

• Training in how to deal with the dangers and risks associated with installing, repairing and

using electrical devices and installations

• Training in the installation and commissioning of electrical devices and installations

• Knowledge of all applicable laws, regulations, standards, and directives

• Knowledge of and compliance with this document and all safety information

1.3 Content and Structure of this Document

This document describes how to replace components.

Illustrations in this document are reduced to the essential information and may deviate from the real

product.

1.4 Levels of warning messages

The following levels of warning messages may occur when handling the product.

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

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1 Information on this Document

SMA Solar Technology AG

Replacement Manual STP60-ACRLY-EMV-RM-xx-10 5

NOTICE

Indicates a situation which, if not avoided, can result in property damage.

1.5 Symbols in the Document

Icon Explanation

Information that is important for a specific topic or goal, but is not safety-rele-

vant

☐

Indicates a requirement for meeting a specific goal

☑

Desired result

Example

1.6 Typographical Elements in the Document

Typographical ele-

ment

Use Example

bold • Messages

• Terminals

• Elements on a user interface

• Elements to be selected

• Elements to be entered

• Connect the insulated

conductors to the terminals

X703:1 to X703:6.

• Enter 10 in the field

Minutes.

>• Connects several elements to be

selected

• Go to Settings > Date.

[Button]

[Key]

• Button or key to be clicked on or

pressed down

• Select [Enter].

# • Placeholder for variable

components (e.g., parameter

names)

• Parameter WCtlHz.Hz#

1.7 Designations in the Document

Complete designation Designation in this document

Sunny Tripower Inverter

AC relay assembly (AC-RLY) AC-RLY assembly, assembly, product

AC-EMC filter assembly (AC-EMC) AC-EMC assembly, assembly, product

ENGLISH

2 Safety SMA Solar Technology AG

Replacement ManualSTP60-ACRLY-EMV-RM-xx-106

2 Safety

2.1 Intended Use

The product must only be installed in the following SMA inverters:

Spare-part set Inverter

CL-REL-KIT-1-SP STP 60-10

STP 60-JP-10 (excluding serial numbers starting

with 139F5040 - 139F5049)

STP 60-US-10

MLX 60

The AC-RLY assembly of the CL-REL-KIT-1-SP spare-part kit may only be used together with a PSU

assembly of hardware version DT8 or higher. The characters DTx in the assembly identification

show the hardware version of the assembly. The assembly identification xxxxxx DTx is located at

the bottom right of the assembly.

Use SMA products only in accordance with the information provided in the enclosed

documentation and with the locally applicable laws, regulations, standards and directives. Any

other application may cause personal injury or property damage.

Any use of the product other than that described in the Intended Use section does not qualify as

appropriate.

The enclosed documentation is an integral part of this product. Keep the documentation in a

convenient, dry place for future reference and observe all instructions contained therein.

This document does not replace any regional, state, provincial, federal or national laws, regulations

or standards that apply to the installation, electrical safety and use of the product. SMA Solar

Technology AG assumes no responsibility for the compliance or non-compliance with such laws or

codes in connection with the installation of the product.

If the replacement and all activities stated in this document are carried out by persons who are not

qualified within the meaning of this documentation, this will void the guarantee and warranty claims

and in most cases terminate the operating permit. SMA Solar Technology AG shall not be held

liable for any damage caused directly or indirectly due to such changes by unauthorized persons.

2.2 IMPORTANT SAFETY INSTRUCTIONS

Keep the manual for future reference.

This section contains safety information that must be observed at all times when working.

The product has been designed and tested in accordance with international safety requirements. As

with all electrical or electronical devices, some residual risks remain despite careful construction. To

prevent personal injury and property damage and to ensure long-term operation of the product,

read this section carefully and observe all safety information at all times.

ENGLISH

2 Safety

SMA Solar Technology AG

Replacement Manual STP60-ACRLY-EMV-RM-xx-10 7

DANGER

Danger to life due to electric shock when live components or cables of the

inverter are touched

High voltages are present in the conductive components or cables of the inverter. Touching live

parts and cables of the inverter results in death or lethal injuries due to electric shock.

• Disconnect the inverter from voltage sources and make sure it cannot be reconnected

before working on the device.

• After disconnection, wait 60 minutes until the capacitors have discharged.

• Wear suitable personal protective equipment for all work on the product.

• Do not touch non-insulated parts or cables.

DANGER

Danger to life due to electric shock when live components or DC cables are

touched

When exposed to light, the PV modules generate high DC voltage which is present in the DC

cables. Touching live DC cables results in death or lethal injuries due to electric shock.

• Do not touch non-insulated parts or cables.

• Disconnect the inverter from voltage sources and make sure it cannot be reconnected

before working on the device.

• Wear suitable personal protective equipment for all work on the product.

DANGER

Danger to life due to electric shock when touching live system components in

case of a ground fault

If a ground fault occurs, parts of the system may still be live. Touching live parts and cables

results in death or lethal injuries due to electric shock.

• Disconnect the inverter from voltage sources and make sure it cannot be reconnected

before working on the device.

• Only touch the cables of the PV modules on their insulation.

• Do not touch any parts of the substructure or frame of the PV array.

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2 Safety SMA Solar Technology AG

Replacement ManualSTP60-ACRLY-EMV-RM-xx-108

WARNING

Danger to life due to fire or explosion

In rare cases, an explosive gas mixture can be generated inside the inverter under fault

conditions. In this state, switching operations can cause a fire inside the inverter or explosion.

Death or lethal injuries due to hot or flying debris can result.

• In the event of a fault, do not perform any direct actions on the inverter.

• Ensure that unauthorized persons have no access to the inverter.

• Disconnect the PV array from the inverter via an external disconnection device. If there is no

disconnecting device present, wait until no more DC power is applied to the inverter.

• Disconnect the AC circuit breaker, or keep it disconnected in case it has already tripped,

and secure it against reconnection.

• Only perform work on the inverter (e.g., troubleshooting, repair work) when wearing

personal protective equipment for handling of hazardous substances (e.g., safety gloves,

eye and face protection, respiratory protection).

WARNING

Risk of injury due to toxic substances, gases and dusts.

In rare cases, damages to electronic components can result in the formation of toxic substances,

gases or dusts inside the inverter. Touching toxic substances and inhaling toxic gases and dusts

can cause skin irritation, burns or poisoning, trouble breathing and nausea.

• Only perform work on the inverter (e.g., troubleshooting, repair work) when wearing

personal protective equipment for handling of hazardous substances (e.g., safety gloves,

eye and face protection, respiratory protection).

• Ensure that unauthorized persons have no access to the inverter.

WARNING

Danger to life due to fire when failing to observe torque specifications on live

bolted connections

Failure to follow the specified torques reduces the ampacity of live bolted connections and the

contact resistances increase. This can cause components to overheat and catch fire. Death or

lethal injuries can result.

• Ensure that live bolted connections are always tightened with the exact torque specified in

this document.

• Only use suitable tools when working on the device.

• Avoid repeated tightening of live bolted connections as this may result in inadmissibly high

torques.

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2 Safety

SMA Solar Technology AG

Replacement Manual STP60-ACRLY-EMV-RM-xx-10 9

WARNING

Danger to life due to electric shock from destruction of the measuring device

due to overvoltage

Overvoltage can damage a measuring device and result in voltage being present in the

enclosure of the measuring device. Touching the live enclosure of the measuring device results in

death or lethal injuries due to electric shock.

• Only use measuring devices with a measurement ranges designed for the maximum AC and

DC voltage of the inverter.

CAUTION

Risk of burns due to hot enclosure parts

Some parts of the enclosure can get hot during operation.

• Do not touch any parts other than the lower enclosure lid of the inverter during operation.

NOTICE

Damage to the enclosure seal in subfreezing conditions

If you open the inverter when temperatures are below freezing, the enclosure seals can be

damaged. This can lead to moisture entering the inverter.

• Only open the inverter if the ambient temperature is not below -5°C.

• If a layer of ice has formed on the enclosure seal when temperatures are below freezing,

remove it prior to opening the inverter (e.g. by melting the ice with warm air).

NOTICE

Damage to the inverter due to sand, dust and moisture

Sand, dust and moisture penetration can damage the inverter, thus impairing its functionality.

• Only open the inverter if the humidity is within the thresholds and the environment is free of

sand and dust.

• Do not open the inverter during a dust storm or precipitation.

• Close the inverter in case of interruption of work or after finishing work.

NOTICE

Damage to the inverter due to electrostatic discharge

Touching electronic components can cause damage to or destroy the inverter through

electrostatic discharge.

• Ground yourself before touching any component.

Grounding conductor test prior to recommissioning

Prior to recommissioning SMA inverters after the installation of SMA components or power

assemblies which cannot be replaced intuitively, ensure that the grounding conductor in the

inverter is correctly connected. The function of the grounding conductor must be ensured and

all locally applicable laws, standards and directives must be observed.

ENGLISH

2 Safety SMA Solar Technology AG

Replacement ManualSTP60-ACRLY-EMV-RM-xx-1010

Observe superordinate standards

The repair work on devices and the consideration and application of other standards which

correspond to a superordinate standard is the responsibility of the qualified person performing

the work. Unauthorized alterations will void guarantee and warranty claims and in most cases

terminate the operating license. SMA Solar Technology AG shall not be held liable for any

damage caused by such changes.

ENGLISH

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