Smart Dedicated Design STR7202 Bedienungsanleitung

Installation Manual STR7202 TAG4 & SFM7704 TAG1

DBCI-0512-0052-V013

STR7202 2-Side Trimmer & SFM7704 Square Fold Module

Name: RI01

Date: 29-3-2017

Page: 1 / 72

2-SIDE TRIMMER STR7202

SQUARE FOLD MODULE SFM7704

INSTALLATION MANUAL

Installation Manual STR7202 TAG4 & SFM7704 TAG1

DBCI-0512-0052-V013

STR7202 2-Side Trimmer & SFM7704 Square Fold Module

Name: RI01

Date: 29-3-2017

Page: 2 / 72

PAGE INTENTIONALLY BLANK

Installation Manual STR7202 TAG4 & SFM7704 TAG1

DBCI-0512-0052-V013

STR7202 2-Side Trimmer & SFM7704 Square Fold Module

Name: RI01

Date: 29-3-2017

Page: 3 / 72

About this manual

Machines have much in common but there are differences because they can be mirrored, have different

colours or additional options. Therefore the machine on the pictures in this manual may be different.

IMPORTANT:

This machine must be installed by a qualified technician.

IMPORTANT:

This manual applies to STR7202’s with serial number 72020326 or higher that are factory

prepared for the Canon F1 Booklet Trimmer.

Installation Manual STR7202 TAG4 & SFM7704 TAG1

DBCI-0512-0052-V013

STR7202 2-Side Trimmer & SFM7704 Square Fold Module

Name: RI01

Date: 29-3-2017

Page: 4 / 72

Contents

TITLE PAGE

CONTENTS....................................................................................................................................................... 4

1. SAFETY ..................................................................................................................................................... 6

1.1 SYMBOLS................................................................................................................................................... 6

2. GENERAL.................................................................................................................................................. 7

3. BASIC INFORMATION.............................................................................................................................. 8

4. PREPARATION ......................................................................................................................................... 9

4.1 REQUIREMENTS.......................................................................................................................................... 9

4.1.1 Tools (Not supplied) .......................................................................................................................... 9

4.1.2 Parts in accessory box (Supplied)..................................................................................................... 9

4.1.3 Parts in Belt Stacker box (Supplied) ................................................................................................. 9

4.2 PREPARING CANON BOOKLET TRIMMER F1 ............................................................................................... 10

4.3 PREPARING CANON BOOKLET TRIMMER D1............................................................................................... 12

4.4 PREPARING THE STR ............................................................................................................................... 14

4.4.1 Covers and Height........................................................................................................................... 14

4.4.2 Wheel Cover.................................................................................................................................... 16

4.4.3 Connection Kit (D1 only) ................................................................................................................. 18

4.4.4 Optocoupler removal (D1 only) ....................................................................................................... 21

4.5 PREPARING THE SFM............................................................................................................................... 23

4.6 PREPARING THE BELT STACKER................................................................................................................ 24

5. INSTALLATION....................................................................................................................................... 25

5.1 MECHANICAL INSTALLATION ...................................................................................................................... 25

5.1.1 STR behind Canon Booklet Trimmer F1......................................................................................... 25

5.1.2 STR behind Canon Booklet Trimmer D1......................................................................................... 28

5.1.3 SFM behind STR............................................................................................................................. 33

5.1.4. Belt Stacker on STR....................................................................................................................... 36

5.1.5 Belt Stacker on SFM ....................................................................................................................... 39

5.2 ELECTRICAL INSTALLATION........................................................................................................................ 42

5.2.1 Tapping STR Transformer............................................................................................................... 42

5.2.2 Tapping SFM Transformer .............................................................................................................. 43

5.2.3 Installing Start/Stop Interface in Canon Booklet Trimmer F1.......................................................... 44

5.2.4 Installing Start/Stop Interface in Canon Booklet Trimmer D1 ......................................................... 49

5.2.5 Connecting STR to Canon Booklet Trimmer F1 / D1...................................................................... 54

5.2.6 Connecting SFM to STR ................................................................................................................. 55

5.2.7 Connecting Belt Stacker to STR...................................................................................................... 57

5.2.8 Connecting Belt Stacker to SFM..................................................................................................... 58

5.3 SECURING CABLES IN STR &SFM............................................................................................................ 59

5.4 FINALIZING INSTALLATION.......................................................................................................................... 60

5.4.1 STR on F1....................................................................................................................................... 60

5.4.2 SFM on STR.................................................................................................................................... 61

5.4.3 STR on External Power................................................................................................................... 62

Installation Manual STR7202 TAG4 & SFM7704 TAG1

DBCI-0512-0052-V013

STR7202 2-Side Trimmer & SFM7704 Square Fold Module

Name: RI01

Date: 29-3-2017

Page: 5 / 72

6. SYSTEM SETUP...................................................................................................................................... 63

6.1 SYSTEM SETUP ........................................................................................................................................ 63

6.2 LANGUAGE............................................................................................................................................... 64

6.3 THICKNESS DETECTION SETUP ................................................................................................................. 65

7. JOB TESTING.......................................................................................................................................... 67

8. TECHNICAL INFORMATION .................................................................................................................. 69

8.1 STR7202 2-SIDE TRIMMER ...................................................................................................................... 69

8.2 SFM7704 SQUARE FOLD MODULE............................................................................................................ 71

Installation Manual STR7202 TAG4 & SFM7704 TAG1

DBCI-0512-0052-V013

STR7202 2-Side Trimmer & SFM7704 Square Fold Module

Name: RI01

Date: 29-3-2017

Page: 6 / 72

1. Safety

Contents

IMPORTANT:

Carefully read the Safety Instruction Document (DBCH-0512-0000-0000

) before installing,

servicing or operating your equipment.

1.1 Symbols

Symbols used in this manual

The following symbols are used in this manual to explain procedures, restrictions, handling, precautions, and

instructions that should be observed for safety.

WARNING / CAUTION

Indicates a warning /caution concerning operations that may lead to

death or injury to persons if not performed correctly. To use the

machine safely, always pay attention to these warnings/cautions.

CAUTION

Indicates a warning concerning operations that may lead to death or

injury to persons due to high voltage. To use the machine safely,

always pay attention to these warnings.

CAUTION

Indicates a caution concerning operations that may lead to injury to

persons due to sharp (cutting) objects. To use the machine safely,

always pay attention to these cautions.

CAUTION

Indicates a caution concerning operations that may lead to injury to

persons due to crushing or squeezing of body parts. To use the

machine safely, always pay attention to these cautions.

IMPORTANT

Indicates operational requirements and restrictions. Be sure to read

these items carefully to operate the machine correctly and avoid

damage to the machine or property.

IMPORTANT

Indicates the use of an additional manual to be used or read. Be sure

to read this carefully to avoid damage to machine, persons or property.

NOTE

Indicates a clarification of an operation, or contains additional

explanations for a procedure. Reading these notes is highly

recommended.

NOTE:

Do not use the machine when it shows defects or makes unusual

noises. Turn the machine off and disconnect the machine from the

main power supply. Contact your dealer.

Installation Manual STR7202 TAG4 & SFM7704 TAG1

DBCI-0512-0052-V013

STR7202 2-Side Trimmer & SFM7704 Square Fold Module

Name: RI01

Date: 29-3-2017

Page: 7 / 72

2. General

Contents

With the addition of the 2-Side Trimmer STR to the SDD product range, a cost effective full-bleed solution is

available which has a small footprint and is easily to operate. This machine is designed with high reliability in

mind resulting in cost effective operation due to long production with minimal service requirements.

The 2-Side Trimmer STR7202, further referred to as STR, is for online use with Canon Booklet Trimmer D1.

The Square Fold Module SFM7704, further referred to as SFM, is designed to fit behind the STR as if they

were one and is fully modular.

The STR is used for trimming the bleed off a booklet. Booklets with a maximum thickness of 5 mm can be

trimmed from 2mm to 35mm on each short edge of the booklet, to a minimum of 200mm and a maximum of

320mm finished size. It is also possible to trim asymmetrical. Operating the STR and adjusting the trim

settings is achieved via the User Interface (UI) on the STR.

The SFM is used for squaring the spine off a booklet The folded and stapled center of booklets with a

maximum thickness of 30 sheets of 80 g/m2can be squared resulting in a professional finish. Operating the

SFM and adjusting the settings is achieved via the User Interface (UI) on the STR.

This manual describes the installation of both the STR7202 and SFM7704.

In the schedule below some results are shown which are possible with the STR by using a different Centre

Offset (symmetrical or asymmetrical):

Centre Offset:

15mm

Centre Offset:

-15mm

Centre Offset:

0mm

33,5mm Waste

3,5mm Waste

18,5mm Waste

3,5mm Waste

Finished Size:

260.0mm

Infeed Size:

297.0mm

18,5mm Waste

Installation Manual STR7202 TAG4 & SFM7704 TAG1

DBCI-0512-0052-V013

STR7202 2-Side Trimmer & SFM7704 Square Fold Module

Name: RI01

Date: 29-3-2017

Page: 8 / 72

3. Basic information

Contents

Study the picture below to become familiar with the main components.

NOTE:

Orientation is based on the paper flow direction.

No.

Description

Top Cover STR

Trim Waste Bin

Operator Side (Left)

User Interface (UI)

Power switch (inside)

Top Cover SFM7704

Square Fold Module SFM7704 (Option)

Belt Stacker

Front

Rear

Left

Right

Top

Bottom

Installation Manual STR7202 TAG4 & SFM7704 TAG1

DBCI-0512-0052-V013

STR7202 2-Side Trimmer & SFM7704 Square Fold Module

Name: RI01

Date: 29-3-2017

Page: 9 / 72

4. Preparation Contents

4.1 Requirements

4.1.1 Tools (Not supplied)

Description

Wrench 7mm

Wrench 24mm

Allen key 3mm

Allen key 5mm

Cutting plier

Screwdriver PZ1

4.1.2 Parts in accessory box (Supplied)

Partnumber

Description

Qty

OEMO-0000-1484-0000

Knife Protection Plate Left

OEMO-0000-2377-0000

Knife Protection Plate Right

OBCB-0000-0003-0000

Tie wrap 16cm (small)

DLMO-0512-0442-0000

Label Disconnects only BLT7202 230VAC 50Hz

DLMO-0512-0450-0000

Label Disconnects only BLT7202 120VAC 60Hz

DLMO-0512-0520-0000

Label Disconnects only SFM7704 230VAC 50Hz

DLMO-0512-0521-0000

Label Disconnects only SFM7704 120VAC 60Hz

OEMO-0000-1666-0000

Finishing plate

OYBB-0000-0039-0000

Taptite hex flange screw M4x8

OYBR-0000-0019-0000

Washer M4 (Toothed)

OGEO-0000-0091-0000

Start/Stop Interface Cable for Canon Booklet Trimmer D1 / F1

OBCK-0000-0000-0000

Power Cord EU

OPKO-0008-7157-0000

Power Cord US

OPKO-0008-8530-0000

Power Cord GB

OPKO-0077-0010-0000

Software loading cable RS232 4+2p

4.1.3 Parts in Belt Stacker box (Supplied)

Partnumber

Description

Qty

OGMO-0000-0793-0000

Belt Stacker

OGMO-0000-0902-0000

Connection Kit D1

OGMO-0000-1494-0000

Coupling Kit F1

Installation Manual STR7202 TAG4 & SFM7704 TAG1

DBCI-0512-0052-V013

STR7202 2-Side Trimmer & SFM7704 Square Fold Module

Name: RI01

Date: 29-3-2017

Page: 10 / 72

4. Preparation (continued)Contents

4.2 Preparing Canon Booklet Trimmer F1

Fig. 4.2.1 Fig. 4.2.2

Fig. 4.2.3 Fig. 4.2.4

Step

Action

Remarks

Disconnect Canon Trimmer

Disconnect Canon Trimmer [A] if installed.(Fig. 4.2.1).

Mounting Holes

F1 Coupling Plate uses mounting holes of F1 Trimmer

(Fig. 4.2.2.).

Unpack Coupling Plate

Remove Coupling Plate from Belt Stacker Box and

unwrap OGMO-0000-1494-0000 for F1 (Fig. 4.2.3 & Fig.

4.2.4).

OGMO-0000-0902-xxxx &

OGMO-0000-1494-xxxx

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