Smarter ST-GP1200 Bedienungsanleitung

Owner’s Manual

ST-GP1200

WARNING! To Reduce Risk of Injury,

User Must Read and Understand

Owner’s Manual Prior to Use.

NOTE: Retain Original Sales Receipt as Proof of Purchase!

ST-GP1200

1200W Generator

Table of Contents

Introduction .............................................................. 03

Safety Guidelines – Definitions .............................. 04

General Precautions ................................................ 05

Carbon Monoxide.......................................... 05

Gasoline and Oil............................................ 05

Hot Components ........................................... 06

Power Output ................................................ 06

Work Area ..................................................... 06

Electrical Safety ............................................ 07

Personal Safety............................................. 07

General Use and Care.................................. 08

Servicing........................................................ 08

Installation..................................................... 09

Mechanical.................................................... 09

Chemicals...................................................... 10

Noise ............................................................. 10

Extension Cords............................................ 10

Controls and Features............................................. 11

Generator...................................................... 11

Control Panel ................................................ 12

Installation ................................................................ 13

General Location........................................... 13

Support and Mounting................................... 14

Grounding...................................................... 14

Add Engine Oil .............................................. 14

Add Fuel........................................................ 14

Operation .................................................................. 15

Starting.......................................................... 15

Surge Protection ........................................... 15

Capacity ........................................................ 15

Power Management...................................... 16

Connecting Electrical Loads.......................... 16

Stopping the Engine...................................... 16

Wattage Reference Guide ........................................17

Your Power Needs.........................................17

Inspection, Cleaning, and Maintenance .................18

Changing Oil..................................................18

Spark Plug .....................................................19

Air Filter..........................................................19

Spark Arrester (optional)................................19

Cleaning.........................................................19

Maintenance Schedule..................................19

Storage ..........................................................20

Transporting...................................................20

Specifications............................................................21

Parts Lists..................................................................22

Crankcase Assembly.....................................22

Crankcase Cover Assembly ..........................22

Crankshaft Assembly.....................................22

Cylinder Head Assembly ...............................23

Air Filter Assembly.........................................24

Piston & Connecting ......................................24

Carburetor Assembly.....................................24

Centrifugal Assembly.....................................24

Flywheel Assembly........................................25

Starter Assembly............................................25

Generator Assembly......................................26

Gas Tank .......................................................26

Control Panel Assembly ................................27

Muffler............................................................27

Frame Assembly............................................27

Troubleshooting........................................................28

Warranty Identification.............................................29

Limited Warranty.......................................................30

WARNING!

READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING.

FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL

INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. SMARTER TOOLS WILL

NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.

1200W Generator

Introduction

_________________________________________________________________________________________________

Congratulations on your purchase of a Smarter Tools

generator. Smarter Tools designs and builds generators

to strict specifications. With proper use and maintenance,

this generator will bring years of satisfying service.

Portable Power Generator

This unit is an electric start, gasoline engine driven,

alternating current (AC) generator. It is designed to

supply electrical power for lighting, appliances, tools

and similar equipment.

This Booklet

Every effort has been made to ensure the accuracy

and completeness of the information in this manual.

We reserve the right to change, alter and/or improve

the product and this document at any time without prior

notice. For the most up to date information regarding

your Smarter Tools product please visit us at

www.usesmartertools.com

Record the model and serial numbers as well as date and place of purchase for future reference.

Have this information available when ordering parts and when making technical or warranty inquiries.

Smarter Tools Customer Service

1-804-798-8588

Model Number

GP1200

Serial Number

Date of Purchase

Purchase Location

Owner’s Manual

Safety Guidelines - Definitions

_________________________________________________________________________________________________

This manual contains important information that you need to know and understand in order to assure YOUR SAFETY and

PROPER OPERATION OF EQUIPMENT. The following symbols help you recognize this information. Please read the

manual and pay attention to these sections.

Save These Important Safety Instructions!

Read and understand all of these safety instructions. Be sure to retain them for future use.

WARNING!

WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR

DEATH IF INSTRUCTIONS ARE NOT FOLLOWED.

CAUTION:

CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT

FOLLOWED PROPERLY.

Note: Notes give helpful information.

WARNING!

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS

INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING

INSTRUCTIONS BEFORE USING THIS EQUIPMENT. BASIC SAFETY PRECAUTIONS SHOULD

ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY.

Save These Important Safety Instructions!

Read and understand all of these safety instructions. Be sure to retain them for future use.

Owner’s Manual

General Safety Precautions

_________________________________________________________________________________________________

WARNING!

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH.

CAUTION:

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE EQUIPMENT

AND/OR THE ITEM YOU ARE WORKING ON OR WITH.

Carbon Monoxide

•Carbon Monoxide is an odorless and colorless gas. Breathing exhaust that contains this poisonous gas can cause

unconsciousness and may lead to death.

•The engine exhaust from this product contains chemicals recognized by the state of California to cause cancer,

birth defects, or other reproductive harm.

•When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area. Run

the engine in an open area or with an exhaust evacuation system in an enclosed area.

•NEVER use a generator inside homes, garages, crawlspaces, or other partially enclosed areas. Deadly levels of

carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply

enough fresh air.

•ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in

generator exhaust.

•Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or

battery-backup CO alarm in the home.

•If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See

a doctor. You could have carbon monoxide poisoning.

WARNING!

THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN CAUSE LOSS OF

CONSCIOUSNESS AND MAY LEAD TO DEATH.

Gasoline and Oil

This product requires oil and fuel. THE ENGINE WILL NOT START WITHOUT OIL. Work in well ventilated area. Keep

cigarettes, flames or sparks away from the work area or where gasoline is stored.

WARNING!

GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS. KEEP

OUT OF REACH OF CHILDREN.

Owner’s Manual

General Safety Precautions (cont’d)

_________________________________________________________________________________________________

Gasoline and Oil (cont’d)

•Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and handling

procedures. Always have multiple ABC class fire extinguishers nearby.

•Keep the generator and surrounding area clean at all times. Keep the generator at least 5 feet away from

buildings and other equipment during operation.

•Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state,

or federal codes and regulations. Store oily rags in a covered metal container.

•Never store fuel or other flammable materials near the generator.

•Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors

are explosive.

•Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to

avoid sparking or arcing. These events could ignite fumes or vapors.

•Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not operate the generator

with known leaks in the fuel system.

•Excessive buildup of unburned fuel gases in the exhaust system can create a potentially explosive condition. This

buildup can occur after repeated failed start attempts, valve testing, or hot engine shutdown. If this occurs, open

exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator.

•Use only engine manufacturer recommended fuel and oil.

Hot Components

WARNING!

HOT EXHAUST CAN BURN YOU. ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND

REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR INSULATED GLOVES OR WAIT

UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS.

Power Output

This generator is not designed to power sensitive electronic equipment (including computers and medical devices) without

the addition of an approved line conditioner, which is sold separately.

CAUTION:

ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN

APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT.

Work Area

•Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

•Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or

dust. Generators create sparks which may ignite the dust or fumes.

•Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.

Owner’s Manual

General Safety Precautions (cont’d)

_________________________________________________________________________________________________

Electrical Safety

•Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut eroded part

or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight.

•Insulate all connections and disconnected wires.

•Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving parts. Replace

damaged power cords immediately. Damaged power cords increase the risk of electric shock.

•Do not operate the generator with wet hands. Do not expose generator to rain, snow or wet conditions. Water will

increase the risk of electric shock. The generator is a potential source of electrical shock if not kept dry.

•Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground.

•Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part

of the body, or with any non-insulated conductive object.

•Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an

increased risk of electric shock if your body is grounded.

•When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These extension

cords are rated for outdoor use, and reduce the risk of electric shock.

•Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and

ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs.

•Double insulated tools are equipped with a polarized plug where one blade is wider than the other. This plug fits in

a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit,

contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation

eliminates the need for the three-wire grounded power cord and grounded power supply system.

•Before servicing equipment powered by the generator, disconnect the equipment from its power input.

•The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and

standards before operation.

•Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical

malfunction.

•All connections and conduits from the generator to the load must only be installed by trained and licensed

electricians and in compliance with all relevant local, state, and federal electrical codes and standards, and other

regulations where applicable.

•Connect the generator only to a load or electrical system (110/120 volt) that is compatible with the electrical

characteristics and rated capacities of the generator.

•NEVER try to power building or home wiring by plugging the generator into a wall outlet, a practice known as

“backfeeding.” This is extremely dangerous and presents an electrocution risk to utility workers and neighbors

served by the same utility transformer. It also bypasses some of the built-in household circuit protection devices.

Personal Safety

CAUTION:

DO NOT SIT, STAND, OR PLACE OBJECTS ON TOP OF THE GENERATORS FUEL TANK.

REGARDLESS OF WHETHER IT IS RUNNING OR NOT.

•Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator

while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating

generators may result in serious personal injury.

•Make note of the location of the engine power switch should you need to turn off the generator quickly.

•Dress properly. Contain long hair, clothing, jewelry, and gloves as they can be caught in moving parts.

•Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire

when not in use.

1200 Generator

General Safety Precautions (cont’d)

_________________________________________________________________________________________________

Personal Safety (cont’d)

•Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a

rotating part of the generator may result in personal injury.

•Do not overreach. Keep proper footing and balance at all times.

•Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye goggles. Dust mask,

non-skid safety shoes, safety gloves, hard hat, or hearing protection must be used for appropriate conditions.

•Do not use the generator if the power switch does not turn it on or off. Any generator

that cannot be controlled with the power switch is dangerous and must be replaced.

•Do not force the generator. Use the correct generator for your application. The correct

generator will do the job better and safer at the rate for which it is designed.

•The generator weighs 54 lbs. Two or more people should assist when moving or lifting this product. Never lift the

Generator using the engine or alternator lifting lugs. Connect lifting equipment to the Frame of the generator.

Generator Use and Care

•Make sure the power switch is in its “OFF” position and disconnect the spark plug wire before making any

adjustment, changing accessories, or storing the generator. Such preventive safety measures reduce the risk of

starting the generator accidentally.

•Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the

hands of untrained users.

•Maintain generators with care. Do not use a damaged generator. Tag damaged generators “Do not use” until

repaired.

•Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the

generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by

poorly maintained generators.

•Use only accessories that are recommended by the manufacturer for your model. Accessories that may be

suitable for one generator may become hazardous when used on another generator.

Servicing

•Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or

missing, contact Smarter Tools immediately for a replacement.

•Generator service must be performed only by qualified repair personnel. Service or maintenance performed by

unqualified personnel could result in a risk of injury.

•When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this

manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock

or injury.

WARNING!

PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN(S) BEFORE USING THIS

PRODUCT. ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD

CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER.

Owner’s Manual

General Safety Precautions (cont’d)

_________________________________________________________________________________________________

Installation

•Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed

by a qualified, licensed electrician and building contractor.

•All electrical work, including the earth-ground connection, should be completed by a licensed electrician.

•Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant

local, state, and federal regulations.

•It is recommended to use the generator only in well ventilated outdoor areas. A running gasoline engine will

generate carbon monoxide, a colorless, odorless gas that, if inhaled, can cause serious injury or death. If the

generator is installed indoors, exhaust fumes must be piped out of the building using leak-free, heat resistant

piping. Pipes and silencer should not use any flammable materials, nor should they be installed near the same.

Generator exhaust fumes must be within legal limits and installation must always meet local building codes.

•If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run

outdoors without protection of the generator and wiring conduit.

•Two or more people should assist when moving or lifting this product. Never lift the Generator using the engine or

alternator lifting lugs. Connect lifting equipment to the Frame of the generator.

•Before lifting the generator, ensure the lift rigging and supporting structure are in good condition, and are rated to

lift such a load.

•Keep all personnel away from the suspended generator during relocating.

•The supporting floor/ground surface should be level, and strong enough to safely hold the weight of the generator.

If the floor/grounded surface is not level, strong cross members should be placed under the full length of the

generator frame at its low side.

•For trailer installation, the generator should be mounted on the center point of the trailer, over the wheels. The

trailer must be capable of supporting the weight of the generator and all contents (tools, etc.)

•Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping moisture within the

generator’s area.

Mechanical

•Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and allow the engine

to completely cool before carrying out maintenance.

•Check for damaged parts. Before using the generator, any part that appears damaged should be carefully

checked to determine that it will operate properly and perform its intended function. Check for alignment and

binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper

operation technician.

•The generator is designed with guards for protection from moving parts. In any case, care must still be taken to

protect personnel and equipment from other mechanical hazards when working around the generator.

•Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach

around the safety guard for maintenance or any other reason.

•Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine

parts are moving fast they cannot be seen clearly.

•Keep access doors on enclosures closed and locked when access is not required.

•When working on or around the generator always wear protective clothing including ANSI approved safety gloves,

safety eye goggles, and safety hat.

•Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer.

•Always follow and complete scheduled engine and generator maintenance.

Owner’s Manual

General Safety Precautions (cont’d)

_________________________________________________________________________________________________

Chemicals

•Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.

•Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment

immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water.

For eye contact, immediately flush eyes with clean water and seek medical attention.

Noise

Prolonged exposure to noise levels above 85dBA is hazardous to hearing.

Always wear ANSI approved ear protection when operating or working around the Generator when it is running.

Extension Cords

If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length

according to the following table:

Nameplate Amps Cord Lengths

(@full load)

0”-50” 50”-100” 100”-150” 150”-200”

0-5 16 16 12 12

5.1-8 16 14 10 -

8.1-12 14 12 - -

12.1-15 12 10 - -

15-20 10 10 - -

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