SMC Networks JSY5000-H Series Bedienungsanleitung

Enclosure: IP69K

NSF-H1 grease

External parts: FDA-compliant materials

Wiring: Lead wire/

Fieldbus type

Low ﬂuid accumulation

Easy to clean

*1 When the inlet side is 0.6 MPa, and the outlet side is 0.5 MPa (20°C)

*2 The lead wire type cable is not made of FDA-compliant materials.

1,600L/min (ANR)

Large flow rate

Valve width is 15 mm.

Crevice free exterior and can be

cleaned without disassembly

Cleanable space between valves

JSY5000

Plug-in type

Valve width: 15 mm

166 mm 233 mm

(When 5 stations are used)

IP69K

Metal parts are made of stainless steel 316 with high anti-corrosion performance.

The photo shows the IO-Link compatible manifold.

IP69K

Sub-plate (Single unit)

compliant

(*The serial unit is not included in the number of stations.)

JSY5000-H Series

CAT.ES11-117A

Clean Design Manifold Valve

Manifold block assembly

When the same manifold is used for different pressures, a

manifold block assembly is used as a supply port for different

pressures. It is also used for independent exhaust.

*Use with blocking disks.

Variations

4(A), 2(B) port size

Rated

voltage

Wiring Manifold options Valve options

Common speciﬁcations

Blanking

plate

SUP/EXH

blocking

disk

Vacuum/

Low pressure

speciﬁcation

Reverse

pressure

G1/4

(Without

ﬁtting)

One-touch ﬁtting

Positive

common

Negative

common

Screw ﬁtting

ø8 ø10 ø5/16" ø3/8"

Brass

Stainless

steel

Brass

Stainless

steel

Brass

Stainless

steel

Brass

Stainless

steel

Plug-in

Lead wire type

(34 cores) VVVVV

24 VDC

V V v

p. 32

External

pilot

External

pilot

Plug-in

Fieldbus type

VVVVV —Vv

p. 32

External

pilot

External

pilot

Sub-plate type

VVVVV VV — —

External

pilot

External

pilot

Series Variations

Wiring

Manifold Parts

VStandard vOption GMade to order

Clean Design Manifold Valve JSY5000-H Series

MManifold valve MSub-plate (Single unit)

Lead wire type

Mounting leg With One-touch fittings 5-port type

Fieldbus type M12 connector cable

M12 connector SI unit EX430

Without fitting With fittings

90 mm

p. 30

p. 18

p. 11

Mounting

leg

Coming Soon

MTube releasing tool

This tool is used for removing the tube from port A and B.

Variations

4(A), 2(B) port size

Rated

voltage

Wiring Manifold options Valve options

Common speciﬁcations

Blanking

plate

SUP/EXH

blocking

disk

Vacuum/

Low pressure

speciﬁcation

Reverse

pressure

G1/4

(Without

ﬁtting)

One-touch ﬁtting

Positive

common

Negative

common

Screw ﬁtting

ø8 ø10 ø5/16" ø3/8"

Brass

Stainless

steel

Brass

Stainless

steel

Brass

Stainless

steel

Brass

Stainless

steel

Plug-in

Lead wire type

(34 cores) VVVVV

24 VDC

V V v

p. 32

External

pilot

External

pilot

Plug-in

Fieldbus type

VVVVV —Vv

p. 32

External

pilot

External

pilot

Sub-plate type

VVVVV VV — —

External

pilot

External

pilot

Manifold Options

ApplicationsSeries Variations

Installed inside equipment Installed near actuators

ø8

ø6

ø10

ø12

p. 31

Blanking plate [With two mounting screws]

Used when valve additions are expected or for maintenance

MSUP/EXH blocking disk

[SUP blocking disk]

By inserting the SUP blocking disk in the

pressure supply passage of the manifold valve,

can provide two different high and low pressure

in one manifold.

[EXH blocking disk]

By inserting the EXH blocking disk in the

exhaust passage of the manifold valve, can

separate the exhaust from the valve so it does

not affect the other valves. It can also be used

for the manifold for the positive pressure and

vacuum mixed manifold. (2 pieces are required

to block EA/EB both sides of the EXH.)

Mounting screw

(2 pcs.)

Circuit diagram

(A)

(B)

(EA)

(P)

(EB)

JSY51M-26P-1A

Series SUP blocking disk EXH blocking disk

JSY5000 JSY51M-40P-2A JSY51M-40P-2A

p. 32 p. 32

Clean Design Manifold Valve JSY5000-H Series

Glossary of Terms

Clean Design Manifold Valve JSY5000-H Series

Related Products

FDA

Compliant

FDA

Compliant

FDA

Compliant

Stainless Steel 316 Insert Fittings

KFG2Hm-C Series

Metal One-touch Fittings

KQB2-F Series

Stainless Steel 316 Insert Fittings

KFG2-F Series

Stainless Steel 316 One-touch Fittings

KQG2-F Series

Complies with the FDA (U.S. Food and Drug Administration) § 177.2600 dissolution test

¡Complies with the EU No 10/2011 dissolution test

Metric size Color

ø4, ø6, ø8, ø10, ø12

Black, White, Red, Blue, Yellow, Green, Clear, Orange

Polyurethane Tubing

TU-X214

Complies with the FDA (U.S. Food and Drug Administration) § 177.1550 dissolution test

¡Food Sanitation Law compliant*1

Metric size Inch size Color

ø4, ø6, ø8, ø10, ø12, ø19 ø1/8", ø3/16", ø1/4", ø3/8",

ø1/2", ø3/4", ø1" Translucent

Fluoropolymer Tubing

TL/TIL

Complies with the FDA (U.S. Food and Drug Administration) § 177.1550 dissolution test

¡Food Sanitation Law compliant*1

Metric size Inch size Color

ø2, ø3, ø4, ø6, ø8, ø10,

ø12, ø16, ø19, ø25

ø1/8", ø3/16", ø1/4", ø3/8",

ø1/2", ø3/4", ø1", ø1 1/4"

Translucent,

Black, Red, Blue

Fluoropolymer Tubing (PFA)

TLM/TILM

Complies with the FDA (U.S. Food and Drug Administration) § 177.1550 dissolution test

¡Food Sanitation Law compliant*1

Metric size Inch size Color

ø4, ø6, ø8, ø10, ø12 ø1/8", ø3/16", ø1/4", ø3/8",

ø1/2", ø3/4"

Translucent,

Black, Red, Blue

FEP Tubing (Fluoropolymer)

TH/TIH

Complies with the FDA (U.S. Food and Drug Administration) § 177.1550 dissolution test

¡Food Sanitation Law compliant*1

Metric size Inch size Color

ø4, ø6, ø8, ø10, ø12 ø1/8", ø3/16", ø1/4", ø3/8",

ø1/2" Translucent

Soft Fluoropolymer Tubing

TD/TID

Complies with the FDA (U.S. Food and Drug Administration) § 175.300 dissolution test

Metric size Color

ø4, ø6, ø8, ø10, ø12 White, Blue, Yellow

Polyoleﬁn Tubing

TPH

Complies with the FDA (U.S. Food and Drug Administration) § 175.300 dissolution test

Metric size Color

ø4, ø6, ø8, ø10, ø12 White, Blue, Yellow

Soft Polyoleﬁn Tubing

TPS

Hygienic

Design

*1 Testing in compliance with Japan’s Food Sanitation Law based on the

370th notice given by the Ministry of Health and Welfare in 1959

*1 This product is not assembled when shipped.

CONTENTS

Valve Speciﬁcations p. 6

Valve Speciﬁcations (JSY5000-H Plug-in Type) p. 6

Manifold Speciﬁcations p. 7

Manifold Flow Rate Characteristics/Weight p. 7

Valve Weight p. 7

Response Time p. 7

Connector Wiring Layout p. 7

Valve Construction p. 8

Valve Replacement Parts: Pilot Valve p. 9

How to Order Manifolds p. 11

How to Order Valves p. 12

Dimensions: Lead Wire Type p. 13

Electrical Wiring Speciﬁcations p. 14

Dimensions: Fieldbus Type (IO-Link) p. 15

Dimensions: Panel Cutout Dimensions p. 16

Dimensions: External Pilot (Made to Order) p. 17

Sub-plate Speciﬁcations p. 18

Sub-plate Flow Rate Characteristics/Weight p. 18

How to Order Sub-plates (With Valve/Valve Cover) p. 19

Dimensions: Sub-plate p. 20

Manifold Exploded View p. 21

Lead Wire Type p. 21

Fieldbus Type p. 22

Manifold Exploded View (Common Parts) p. 23

Manifold Parts Nos. p. 24

Sub-plate (Single Unit) Exploded View p. 29

Sub-plate Parts Nos. p. 29

Fieldbus System: For Output EX430 Series p. 30

One-touch Fittings, Plugs, Tube Releasing Tools p. 31

Manifold Options p. 32

Made to Order p. 33

JSY5000-H Series: Speciﬁc Product Precautions p. 34

EX430 Series: Speciﬁc Product Precautions p. 38

Clean Design

Manifold Valve

JSY5000-H Series [IP69K Compliant]

Sub-plate (Single Unit)

[IP69K Compliant]

p. 11

p. 18

Manifold

Sub-plate

JSY5000-H Series

Valve Speciﬁcations

Valve Speciﬁcations (JSY5000-H Plug-in Type)

Valve type Rubber seal

Fluid Air

Internal pilot

operating pressure range

MPa

2-position single 0.15 to 0.7

2-position double 0.1 to 0.7

3-position 0.2 to 0.7

4-position dual 3-port valve 0.15 to 0.7

External pilot

(Made to order)

operating pressure range

MPa

Operating pressure range −100 kPa to 0.7

Pilot pressure

range

2-position single

0.25 to 0.72-position double

3-position

Ambient and ﬂuid temperatures*1°C−10 to 50 (No freezing)

Max. operating frequency Hz

JSY5000

2-position single/double 5

4-position dual 3-port valve

3-position 3

Manual override Non-locking push type

Pilot exhaust type Internal pilot Common exhaust

External pilot (Made to order)

Lubrication Not required

Mounting orientation*2Unrestricted

Impact/Vibration resistance*2m/s2150/30

Coil rated voltage DC 24 V

Allowable voltage fluctuation V ±10% of the rated voltage

Power consumption W Standard 0.4

With power-saving circuit (Made to order) 0.1*3[Inrush 0.4, Holding 0.1]

Surge voltage suppressor Diode (Varistor for non-polar type)

Indicator light LED

*1 The product is IPX9K compliant (protected against high-pressure hot water). However, operation of the valve must be within the specified valve ambient

temperature and fluid temperature range.

*2 Impact resistance: The value at which no malfunction occurs when tested in the axial direction and at right angles to the main valve and the armature in

both energized and de-energized states, once for each condition (Values from the initial stage)

Vibration resistance: The value at which no malfunction occurs in a one-sweep test between 45 and 2000 Hz, performed in both energized and de-

energized states in the axial direction and at right angles to the main valve and the armature (Values from the initial stage)

*3 For details, refer to page 35.

JSY5000-H Valve

Sub-plate

Manifold

Exploded View

Sub-plate

Exploded View

Fittings, Plugs,

Tube Releasing Tools

Manifold

Options

Specific Product

Precautions

Made to Order EX430

Manifold Speciﬁcations

Type Lead wire Fieldbus (IO-Link)*1

Manifold type Plug-in connector connecting base

SUP/EXH port type Common SUP/EXH

Valve stations 2 to 16 stations

Internal wiring

Positive common

Negative common

(Refer to “Electrical Wiring Speciﬁcations” on page 14.)

Negative common

Port size 1(P), 5/3(EA/EB) port G1/2 (Based on ISO 16030)

4(A), 2(B) port G1/4 (Based on ISO 16030)

Enclosure IP69K

(Based on IEC/EN 60529/ISO 20653)

External parts material Resin parts: PA, Metal parts: Stainless steel 316, Rubber parts: EPDM

*1 Refer to page 30 for the Fieldbus type for output (EX430 series) speciﬁcations.

Port size Flow rate characteristics Weight: g*1

(n: Number of stations)

1, 5, 3

(P, EA, EB)

4, 2

(A, B)

1 R4, 2 (P RA, B) 4, 2 R5, 3 (A, B REA, EB)

C [dm3/(s·bar)] b C [dm3/(s·bar)] b

G1/2 G1/4 6.80 0.31 7.64 0.23 227 n + 1070 Lead wire type

227 n + 500 Fieldbus type

*1 Weight without fittings. For when a lead wire type cable is 5 m. Add the weight of the valves to be mounted from the table below to find the total weight.

Valve model Type of actuation Weight [g]

JSY5m03-H

2-position Single 86

Double 96

3-position

Closed center

106Exhaust center

Pressure center

4-position Dual 3-port 92

Manifold Flow Rate Characteristics/Weight

Valve Weight Response Time

Valve model Response time [ms]*1

Z type U type

JSY5103-H 40 32

JSY5203-H 19 19

JSY53/4/503-H 46 44

JSY5A/B/C03-H 38*229*2

*1 Based on dynamic performance test, JIS B 8419:2010 (Coil tempera-

ture: 20°C, at rated voltage)

*2 There will be an approx. 10 ms delay on the 2(B) port side due to the

length of the pilot passage.

Connector Wiring Layout

For both Fieldbus and lead wire types, additional valves are sequentially assigned pins on the connector.

This makes it completely unnecessary to disassemble the connector unit.

M Single solenoid valve is installed to all double wiring. (Double wiring speciﬁcation)

(Manifold speciﬁcation sheet is not necessary.)

*These diagrams are for the purpose of explanation, and differ from the actual connector wiring.

SOL.b

SOL.a Station 3

SOL.a

Unused terminal

Station 2

SOL.a

SOL.b Station 1

Double solenoid

Station 3

Common (+, –)

Single solenoid

(Double wiring)

Station 2

Double solenoid

Station 1

Solenoid Connector side

(Lead wire)

JSY5000-H Series

wqer

Rubber Seal

2-position single

JSY5000-H Series

Valve Construction

2-position double

4-position dual 3-port

3-position closed center/exhaust center/pressure center

2-position single

(A)4 2(B)

(P)

3(EB)(EA)5

3-position closed center

(EA)5 1

(P)

3(EB)

(A)4 2(B)

3-position pressure center

(EA)5 1

(P)

3(EB)

(A)4 2(B)

3-position exhaust center

(EA)5 1

(P)

3(EB)

(A)4 2(B)

4-position dual 3-port

N.C. x 2 pcs.

5(EA) 3(EB)1(P)

4(A) 2(B)

N.O. x 2 pcs.

3(EB)5(EA) 1(P)

2(B)4(A)

N.C./N.O. 1 pc. of each

3(EB)5(EA) 1(P)

2(B)4(A)

2-position double

(A)4 2(B)

(P)

3(EB)(EA)5

Component Parts

No. Description Material

1 Body Aluminum die-casted

2 Spool valve

Aluminum/HNBR

4-position dual 3-port:

Resin/HNBR

3 Piston Resin

4 Pilot valve —

JSY5000-H Valve

Sub-plate

Manifold

Exploded View

Sub-plate

Exploded View

Fittings, Plugs,

Tube Releasing Tools

Manifold

Options

Specific Product

Precautions

Made to Order EX430

Pilot valve assembly

∗1

Gasket

a-side pilot valve

b-side pilot valve

∗1

Socket

Pilot valve mounting screw (M2 x 16.5)

Tightening torque: 0.15 N·m

Pilot valve mounting screw (M2 x 25)

Tightening torque: 0.15 N·m

How to Order Pilot Valves (With a gasket and two mounting screws)

V112 A

Rated voltage

Coil type

¡Remove the pilot valve mounting screws.

¡Remove the pilot valve in the direction indicated by the arrow.

*1 Ensure the gasket is mounted, and take care not to bend the socket.

*Assemble by following the removal procedure in reverse.

How to replace pilot valves

1. The coil speciﬁcation and voltage (including

light/surge voltage suppressor) cannot be

changed by changing the pilot valve.

2. When selecting the standard coil type, it is

not possible to change to the power-saving

circuit type.

Caution

Nil Standard

With power-saving circuit

(Made to order)

524 VDC

JSY5000-H Series

Valve Replacement Parts: Pilot Valve

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